Separated internal mold rack for post-cast strip construction of beam type U-shaped aqueduct body

By designing a separate inner mold pedal, the walking frame body, template support system and two-way adjustment lever are used to achieve accurate installation and fixation of the inner mold of the U-shaped groove body rear casting belt, which solves the problem of through holes in the construction of the rear casting belt in the prior art, and improves construction efficiency and overall performance.

CN222948932UActive Publication Date: 2025-06-06CHINA RAILWAY 18TH BUREAU GRP CO LTD +1
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Patent Information

Application Number
CN202422166091.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-06
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The prior art has problems with through holes formed after the formwork is removed in the construction of the rear casting belt of the beam-type U-shaped aqueduct, which affects the overall consistent performance, and is inefficient in construction and labor-consuming.

Method used

A separate inner mold pedal is designed, including a walking frame body, a template support system and a U-shaped groove body rear casting inner mold. The inner mold is accurately installed and fixed through the middle rectangular frame and a bidirectional adjustment rod, and the walking frame body and the template support system can be moved independently.

Benefits of technology

The problem of through holes in the rear pouring belt area is solved, the overall consistent performance and strength of the U-shaped aqueduct is improved, the construction efficiency is significantly improved, the working time is shortened and construction costs are saved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a beam type U-shaped aqueduct body post-cast strip construction separation type internal mold rack, which relates to the field of water conservancy construction, and comprises a walking rack body, a template support system and a U-shaped aqueduct body post-cast strip internal mold manufactured according to the width and the structural characteristics of a post-cast strip between two adjacent constructed U-shaped aqueduct bodies, the walking frame body comprises two layers of construction platforms which are arranged in parallel up and down, and a plurality of supporting rods are installed between the two layers of construction platforms. The U-shaped aqueduct body post-cast strip inner mold is accurately installed and fixed at the post-cast strip position between the two adjacent U-shaped aqueduct bodies, the problem that through holes exist in the post-cast strip positions of the U-shaped aqueduct bodies due to the construction method that the opposite-pull screws are arranged to fix the inner mold is solved, and the overall consistent performance and the overall strength of a construction body of a U-shaped aqueduct are improved.
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Description

Technical Field

[0001] The utility model belongs to the field of water conservancy construction, and specifically relates to a separated inner formwork stand for construction of a back-casting belt of a beam-type U-shaped aqueduct. Background Art

[0002] The cast-in-place or prefabricated hoisting beam U-shaped aqueduct body of water conservancy projects has a post-casting strip between two adjacent trough bodies. The inner mold and formwork support used for the concrete construction of the post-casting strip of the U-shaped trough body are indispensable construction facility equipment.

[0003] In the existing formwork support system for the construction of the post-casting strip between two adjacent trough bodies of the beam-type U-shaped aqueduct, the inner and outer formworks are basically fixed by tension screws.

[0004] After the concrete construction of the backcast strip is completed, the tension screws and formwork are removed to form a through-hole in the backcast strip of the U-shaped aqueduct body. Dry hard mortar is often used to seal the tension screw holes, which affects the overall consistent performance of the U-shaped aqueduct and poses a hidden danger of water leakage.

[0005] The overall height of the large beam-type U-shaped aqueduct is relatively high. The construction of the post-casting strip requires the construction of a construction support inside the U-shaped aqueduct body for the construction of the post-casting strip of the U-shaped aqueduct body. Since it is necessary to set up a construction support, install formwork and tension screws in the post-casting strip between each adjacent U-shaped aqueduct body, the construction support platform is frequently erected and dismantled, which is time-consuming and labor-intensive, thus affecting the construction efficiency.

[0006] Therefore, we propose a separate inner formwork stand for the construction of the back-casting strip of the beam-type U-shaped aqueduct to solve the above problems. Utility Model Content

[0007] In view of the problems existing in the above-mentioned technology, the utility model provides a separate inner formwork stand for constructing the back-casting strip of a beam-type U-shaped aqueduct.

[0008] The utility model solves the technical problem by adopting a solution: a separate inner mold stand for the construction of the post-casting strip of a beam-type U-shaped aqueduct, comprising a walking frame, a template support system, and an inner mold for the post-casting strip of a U-shaped trough body made according to the width and structural characteristics of the post-casting strip between two adjacent U-shaped aqueduct bodies under construction;

[0009] The walking frame includes two layers of construction platforms arranged in parallel up and down, and a plurality of support rods are installed between the two layers of construction platforms;

[0010] The bottom of the construction platform of the lower layer is equipped with four supporting legs, and the bottom of the supporting legs is equipped with bottom walking wheels;

[0011] The formwork support system includes a middle rectangular frame, which is mounted on the outside of the two-layer construction platform so that the middle rectangular frame can move with the walking frame;

[0012] A plurality of bidirectional adjustment tie rods are installed around the central rectangular frame and between the inner mold of the post-casting belt of the U-shaped trough body.

[0013] Preferably, guardrails are installed on the front and rear sides of the construction platform respectively.

[0014] Preferably, a diagonal brace is installed between the support foot and the lower construction platform.

[0015] Preferably, a plurality of side walking wheels are respectively installed on the left and right sides of the construction platform.

[0016] Preferably, the inner mold of the post-casting strip of the U-shaped trough body includes a top mold, a bottom mold and two sets of side molds, the side molds and the bottom molds are detachably connected by a mold hinge, and the side molds and the top molds are detachably connected by a mold hinge.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model installs a plurality of bidirectional adjustment tie rods between the middle rectangular frame and the inner mold of the U-shaped trough body post-casting strip, thereby realizing the accurate installation and fixation of the inner mold of the U-shaped trough body post-casting strip at the position of the post-casting strip between two adjacent U-shaped aqueduct bodies, solving the problem that the construction method of setting the inner mold with tension screws to fix the tension screws leads to the existence of through holes in the post-casting strip of the U-shaped aqueduct body, thereby improving the overall consistency performance and overall strength of the construction body of the U-shaped aqueduct.

[0019] 2. The walking frame and formwork support system of the utility model can be separated from the inner mold of the post-casting strip of the U-shaped trough body. The walking frame and the formwork support system can move forward and backward in the U-shaped aqueduct and can be used as a construction support work platform alone, and can be used for the reinforcement binding of the post-casting strip of the U-shaped aqueduct trough or the trough body inspection, etc. After the construction of one place is completed, it can be quickly moved to the next construction point, which greatly improves the construction efficiency.

[0020] 3. The utility model allows workers to install two-way adjustable pull rods and remove the inner mold of the U-shaped trough post-casting belt on a construction platform with guardrails, which provides stable and safe working facilities, improves work efficiency and safety, shortens working time and saves construction costs.

[0021] 4. The utility model has a simple structure, is easy to manufacture and process, is easy to install, can be recycled, and is economical and environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model from top view;

[0024] Figure 3 This is a schematic diagram of the left-side cross-sectional structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the front view structure of the middle rectangular frame and the inner mold of the U-shaped trough post-casting zone of the utility model;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the inner mold of the post-casting belt of the U-shaped trough body of the utility model.

[0027] In the figure: 11 supporting legs, 12 diagonal bracing rods, 2 construction platforms, 3 side walking wheels, 4 supporting rods, 5 guardrails, 6 bottom walking wheels, 71 middle rectangular frame, 72 two-way adjustable pull rods, 8 U-shaped trough post-casting strip inner mold, 81 top mold, 82 side mold, 83 bottom mold, 84 template hinge. DETAILED DESCRIPTION

[0028] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0029] See also Figure 1-5 The utility model provides a technical solution for the construction of a separate inner mold stand for the back-casting belt of a beam-type U-shaped aqueduct:

[0030] Embodiment 1:

[0031] according to Figure 1-5 As shown, it includes a walking frame, a formwork support system, and a U-shaped trough body post-casting strip inner mold 8 made according to the width and structural characteristics of the post-casting strip between two adjacent U-shaped aqueduct bodies under construction.

[0032] The inner mold 8 of the U-shaped trough body post-casting strip includes a top mold 81, a bottom mold 83 and two sets of side molds 82. The side molds 82 and the bottom mold 83 are detachably connected by a mold hinge 84, and the side molds 82 and the top mold 81 are detachably connected by a mold hinge 84.

[0033] The walking frame includes two layers of construction platforms 2 arranged in parallel up and down, wooden boards or bamboo rafts are laid on the construction platforms 2, and guardrails 5 are installed on the front and back sides of the construction platform 2 respectively. Workers carry out construction work on the construction platform 2 with guardrails 5, which provides stable and safe working facilities, improves work efficiency and safety, shortens working time and saves construction costs.

[0034] A plurality of side walking wheels 3 are respectively installed on the left and right sides of the construction platform 2, and a plurality of support rods 4 are installed between the two layers of construction platforms 2 to connect the upper and lower layers of construction platforms 2. The distance between the upper and lower layers of construction platforms 2 is 1.8m to 2.0m, which is suitable for the convenience of construction workers.

[0035] Four supporting legs 11 are installed at the bottom of the lower construction platform 2, and diagonal support rods 12 are installed between the supporting legs 11 and the lower construction platform 2. Bottom walking wheels 6 are installed at the bottom of the supporting legs 11. By arranging the bottom walking wheels 6 and the side walking wheels 3, the walking frame can move back and forth in the U-shaped aqueduct and can be used as a construction support work platform alone, for the reinforcement binding of the post-cast strip of the U-shaped aqueduct or the inspection of the trough body, etc. After one construction is completed, it can be quickly moved to the next construction point, greatly improving the construction efficiency.

[0036] The formwork support system includes a middle rectangular frame 71, which is sleeved on the outer side of the two-layer construction platform 2 so that the middle rectangular frame 71 can move with the walking frame.

[0037] A plurality of bidirectional adjustable tie rods 72 are installed around the middle rectangular frame 71 and between the inner mold 8 of the U-shaped trough body post-casting strip, so as to realize the precise installation and fixation of the inner mold 8 of the U-shaped trough body post-casting strip at the post-casting strip position between two adjacent U-shaped aqueduct bodies, and solve the problem that the construction method of setting tension screws to fix the inner mold leads to the existence of through holes in the post-casting strip of the U-shaped aqueduct body, thereby improving the overall consistency performance and overall strength of the construction body of the U-shaped aqueduct.

[0038] The utility model has the advantages of simple structure, convenience in manufacturing and processing, convenient installation, recycling, recyclability, economy and environmental protection.

[0039] Embodiment 2:

[0040] On the basis of the first embodiment, Figure 4 and Figure 5 As shown, the side edge of the template in the middle part of the top mold 81 is processed into a slope. This part is the detachable part of the inner mold 8 of the U-shaped trough body post-casting strip. It is the last installation or first removal part of the inner mold 8 of the U-shaped trough body post-casting strip, which facilitates the removal of the remaining parts of the inner mold 8 of the U-shaped trough body post-casting strip.

[0041] The side mold 82 is a straight line section of the inner wall of the U-shaped aqueduct body, and the bottom mold 83 is a 1 / 2 circular mold of the bottom of the U-shaped aqueduct body. This part is divided into three sections, and a mold hinge 84 is provided between two adjacent sections of the mold.

Claims

1. A separate inner formwork stand for the construction of the back-casting strip of a beam-type U-shaped aqueduct, characterized in that: It includes a walking frame, a formwork support system, and an inner formwork for the post-casting strip of a U-shaped aqueduct body made according to the width and structural characteristics of the post-casting strip between two adjacent U-shaped aqueduct bodies under construction; The walking frame includes two layers of construction platforms arranged in parallel up and down, and a plurality of support rods are installed between the two layers of construction platforms; The bottom of the construction platform of the lower layer is equipped with four supporting legs, and the bottom of the supporting legs is equipped with bottom walking wheels; The formwork support system includes a middle rectangular frame, which is mounted on the outside of the two-layer construction platform so that the middle rectangular frame can move with the walking frame; A plurality of bidirectional adjustment tie rods are installed around the central rectangular frame and between the inner mold of the post-casting belt of the U-shaped trough body.

2. The separated inner formwork stand for construction of the back-casting strip of the beam-type U-shaped aqueduct according to claim 1 is characterized in that: Guardrails are respectively installed on the front and rear sides of the construction platform.

3. The separated inner formwork stand for construction of the back-casting strip of the beam-type U-shaped aqueduct according to claim 1 is characterized in that: An oblique support rod is installed between the support foot and the lower construction platform.

4. The separated inner formwork stand for construction of the back-casting strip of the beam-type U-shaped aqueduct according to claim 1 is characterized in that: A plurality of side walking wheels are respectively installed on the left and right sides of the construction platform.

5. The separated inner formwork stand for construction of the back-casting strip of the beam-type U-shaped aqueduct according to claim 1 is characterized in that: The inner mold of the post-casting strip of the U-shaped trough body comprises a top mold, a bottom mold and two sets of side molds. The side molds and the bottom molds are detachably connected by a mold hinge, and the side molds and the top molds are detachably connected by a mold hinge.