Combustion chamber of water heater

By using back plate, panel, side plate and baffle structures in the water heater combustion chamber to form a sealed space, and combined with the design of the installation bracket and heat insulation plate, the problems of thinning of traditional strong water heater materials, flame leakage and low heat utilization are solved, achieving higher combustion efficiency and safety.

CN222951234UActive Publication Date: 2025-06-06FOSHAN WANYOU ELECTRIC CO LTD
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Patent Information

Application Number
CN202422138274.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-06
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing strong water heater has the problem of thinning materials causing the water tank to be easily deformed or burned through and leaked. Flame leakage and heat leakage lead to short life, carbon monoxide exceeds the standard, insufficient combustion and unstable, which increases production costs and safety risks.

Method used

A water heater combustion chamber is designed, adopting a back plate, a panel, a first side plate, a second side plate, a baffle and other structures to form a sealed space to prevent flame and heat from being exuded, and the fastness and thermal insulation of the overall structure are improved by mounting brackets and heat insulation.

Benefits of technology

The tightness and aesthetics of the combustion chamber are achieved, while reducing material costs, improving combustion adequacy and safety, reducing the risk of carbon monoxide exceeding the standard, and improving heat utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water heater combustion chamber which comprises a back plate, a face plate, a first heat insulation plate, a second heat insulation plate, an air inlet baffle and an installation support, the face plate is arranged in front of the back plate, the heat insulation plates are arranged in the back plate and the face plate, the air inlet baffle is arranged at the lower end of the back plate and the face plate, the installation support is arranged outside the back plate and the face plate, and the back plate is fixedly connected with a whole machine bottom shell through the installation support. According to the water heater combustion chamber, the mounting hole, the mounting support and other structures are arranged outside the shell, so that the whole water heater combustion chamber is firmer in the manufacturing process, the mounting hole in the forming face of the shell is connected with a heat exchanger, the shell is connected with the whole machine structure through the mounting support, the whole structure is firmer, and the surface is more attractive; and meanwhile, the material cost is also reduced, the use in the market is more practical, and the manufacturing difficulty is also reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water heaters, in particular to a combustion chamber of a water heater. Background Art

[0002] A gas water heater, also known as a gas water boiler, is a gas appliance that uses gas as fuel, heats the gas through a burner to a heat exchanger, and then converts it into flowing water through a heat exchanger to make hot water. The fan then draws the exhaust gas generated by the combustion to the outdoors. The valve body assembly controls the entire working procedure of the water heater, which includes a water valve, a gas valve, a micro switch, an igniter, etc.

[0003] The forced exhaust water heaters currently on the market have the following problems when used:

[0004] 1. The traditional forced-exhaust water heater has a heat exchanger and a combustion chamber as one body, and the combustion chamber is surrounded by a coil for cooling. At present, the value of manufactured products is depreciating, and the price of raw materials, especially copper materials, is rising. However, in order to gain a foothold in the market, traditional forced-exhaust water heaters have to reduce the weight of the copper material of the water tank to reduce costs. However, once the material becomes thinner, it is easy to cause the water tank to deform, or even burn through and leak, which seriously affects the life of the whole machine.

[0005] 2. The traditional forced exhaust water heater has a notch on the front of the water tank, which is easy to see the fire and install the ignition needle, but it is easy to cause the flame to leak out. In addition, the fire exhaust is open for combustion, so a large part of the heat leaks out, making the internal temperature of the water heater too high, so that other parts are easily burned, which shortens its lifespan during use;

[0006] 3. The deformation of the water tank affects the flame combustion. The open fire grate combustion cannot control the air intake. These are not good for the control of smoke, causing carbon monoxide to exceed the standard, so it is difficult to produce; the noise is loud during combustion and there is no sound insulation. This way the combustion is not only insufficient and unstable, which indirectly leads to high production costs, but also the whole machine is not safe enough when used. Utility Model Content

[0007] The utility model aims to provide a water heater combustion chamber to solve the technical problems raised in the background technology.

[0008] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: it includes a back plate and a panel, a first heat insulation plate, a second heat insulation plate, an air intake baffle, and a mounting bracket. A panel is provided in front of the back plate, a heat insulation plate is provided inside the back plate and the panel, an air intake baffle is provided at the lower end, and a mounting bracket is provided outside. The back plate is fixedly connected to the bottom shell of the whole machine through the mounting bracket.

[0009] Preferably, a first side panel is provided on the top of the back panel, a second side panel is provided on the top of the back panel, the first side panel and the second side panel are symmetrically distributed, and a panel is provided on the top of the first side panel and the second side panel.

[0010] Preferably, a first heat insulation board is provided on the top of the back panel, a second heat insulation board is provided on the bottom of the panel, a third heat insulation board is provided on the side of the first side panel, and a fourth heat insulation board is provided on the side of the second side panel.

[0011] Preferably, first perforations are formed on the outside of the first insulation board, the second insulation board, the third insulation board, and the fourth insulation board, and the first perforations are symmetrically distributed.

[0012] Preferably, second perforations are formed on the outside of the back plate, the front plate, the first side plate and the second side plate, and the second perforations are symmetrically distributed.

[0013] Preferably, the air intake baffle is provided with a square tube notch.

[0014] The combustion chamber of the water heater of the utility model has the following advantages:

[0015] 1. The combustion chamber of the water heater is provided with mounting holes, mounting brackets and other structures on the outside of the shell, so the whole is more tightly packed during production. The mounting holes on the molding surface of the shell are connected with the heat exchanger, and the shell and the whole machine structure are connected with the mounting bracket. Such an overall structure is more tightly packed, the surface is more beautiful, and the material cost is reduced. It is more practical to use in the market and the difficulty in production is also reduced;

[0016] 2. The combustion chamber of the water heater is provided with a back plate, a panel, a first side plate, a second side plate, a baffle and other structures, so that the combustion is more complete. The back plate, the panel, the first side plate, the second side plate and the baffle are assembled in a closed environment on all sides, so that the fire inside the burner can burn in the sealed space, and the flame and heat are prevented from leaking out. The baffle at the bottom accurately controls the air to enter, so that the combustion is complete and it is safer when in use.

[0017] 3. The combustion chamber of the water heater is provided with a first heat insulation board, a second heat insulation board, a third heat insulation board, a fourth heat insulation board, a first perforation, a second perforation and other structures inside the shell, so that an annular space can be formed. The heat insulation board is installed inside the shell by fasteners, so that it can effectively soundproof and heat-insulate during combustion. Then, the heat in the heat insulation board and part of the air enter the combustion chamber through the first and second perforations, so that the combustion is more complete and the heat utilization value is higher during application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the first heat insulation layer structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the first side plate structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the baffle structure of the utility model.

[0023] Markings in the figure: 1. Back panel; 2. Panel; 3. First insulation board; 4. Second insulation board; 5. Third insulation board; 6. Fourth insulation board; 7. Baffle; 8. Mounting bracket; 9. First perforation; 10. Second perforation; 11. Mounting hole; 12. Air inlet; 13. Square tube notch; 14. First side panel; 15. Second side panel. DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0025] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0026] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0027] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0028] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0029] In order to better understand the purpose, structure and function of the utility model, the combustion chamber of the water heater of the utility model is further described in detail below in conjunction with the accompanying drawings.

[0030] like Figure 1-4 As shown, the combustion chamber of the water heater of the utility model includes a back plate 1 and a panel 2. Due to the panel 2 and the back plate 1, a shell can be assembled. The panel 2 is provided above the back plate 1, and mounting brackets 8 are provided on the outside of the back plate 1. The mounting brackets 8 are equidistantly distributed. The back plate 1 is connected to the whole machine through the mounting brackets 8, and a mounting hole 11 is provided on the outside of the air intake baffle 7. By providing the mounting hole 11 and the mounting bracket 8 on the outside of the shell, such an overall structural method is more secure and the surface is more beautiful. At the same time, the material cost is reduced, and it is more practical to use in the market.

[0031] A first side panel 14 is provided on the top of the back panel 1, and a second side panel 15 is provided on the top of the back panel 1. The first side panel 14 and the second side panel 15 are symmetrically distributed. A panel 2 is provided on the top of the first side panel 14 and the second side panel 15. An air intake hole 12 is provided on the outside of the air intake baffle 7. The first side panel 14, the second side panel 15, the air intake baffle 7, and the air intake hole 12 can prevent flame and heat from seeping out, and the air intake baffle 7 at the bottom can accurately control the air entering, so that the combustion is sufficient and it is safer when in use.

[0032] A first heat insulation board 3 is provided on the top of the back plate 1, a second heat insulation board 4 is provided on the bottom of the panel 2, a third heat insulation board 5 is provided on the side of the first side plate 14, and a fourth heat insulation board is provided on the side of the second side plate 15. By arranging the first heat insulation board 3, the second heat insulation board 4, the third heat insulation board 5, and the fourth heat insulation board 6 inside the shell, an annular space can be formed, so that effective sound insulation and heat insulation can be achieved during combustion.

[0033] First through holes 9 are provided on the outside of the first heat insulation board 3, the second heat insulation board 4, the third heat insulation board 5 and the fourth heat insulation board 6. The first through holes 9 are symmetrically distributed. Due to the first through holes 9, the heat and part of the air in the heat insulation board enter the combustion chamber through the first through holes, so that the combustion is more complete when used.

[0034] The back plate 1, the panel 2, the first side plate 14 and the second side plate 15 are provided with second perforations 10 on the outside. The second perforations 10 are symmetrically distributed. Due to the second perforations 10, the heat in the insulation structure and part of the air enter the combustion chamber, and the heat utilization value is higher.

[0035] An air intake baffle 7 is provided at the lower end of the back plate 1 of the panel 2. The air intake baffle 7 is provided with a square tube notch 13. Due to the provision of the square tube notch 13, it is convenient to place the burner inside the combustion chamber.

[0036] The working principle of the water heater combustion chamber: when the water heater is used for combustion, in order to avoid the situation that the supported combustion chamber is not burn-resistant and unsuitable due to the reduction of materials, a heat insulation board structure is provided inside the shell. In order to make the whole more tight during production, the mounting hole 11 provided on the molding surface of the shell is connected to the heat exchanger, and the shell and the whole machine structure are connected by a mounting bracket 8. Such an overall structural method is more tight, the surface is more beautiful, and the material cost is reduced. It is more practical to use in the market and the difficulty in production is also reduced. By providing a first heat insulation board 3 and a second heat insulation board 4 inside the shell, , the third insulation board 5, the fourth insulation board 6, the first perforation 9, the second perforation 10 and other structures, so that an annular space can be formed, and then the first insulation board 3 is installed on the top of the back plate 1 by fasteners, and then the second insulation board 4 is installed on the bottom of the panel 2 by fasteners, and the third insulation board 5 is installed on the inner side of the first side plate 14, and the fourth insulation board 6 and the second side plate 15 are connected with fasteners, so that sound insulation and heat insulation can be effectively performed during combustion, and then the heat and part of the air in the insulation board are allowed to enter the combustion chamber through the first and second perforations 10, so that the combustion is more complete during application and the heat utilization value is higher.

[0037] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A water heater combustion chamber, characterized in that: The invention comprises a back plate (1) and a panel (2), a first heat insulation plate (3), a second heat insulation plate (4), an air intake baffle (7), and a mounting bracket (8); the panel (2) is arranged in front of the back plate (1); a heat insulation plate is arranged inside the back plate (1) and the panel (2); an air intake baffle (7) is arranged at the lower end; and a mounting bracket (8) is arranged outside; the back plate (1) is fixedly connected to the bottom shell of the whole machine through the mounting bracket (8).

2. The water heater combustion chamber according to claim 1, characterized in that: A first side panel (14) is provided on the top of the back panel (1), a second side panel (15) is provided on the top of the back panel (1), the first side panel (14) and the second side panel (15) are symmetrically distributed, and a panel (2) is provided in front of the first side panel (14) and the second side panel (15).

3. The water heater combustion chamber according to claim 2, characterized in that: A first heat insulation board (3) is provided on the top of the back panel (1), a second heat insulation board (4) is provided on the bottom of the panel (2), a third heat insulation board (5) is provided on the side of the first side panel (14), and a fourth heat insulation board is provided on the side of the second side panel (15).

4. The water heater combustion chamber according to claim 3, characterized in that: First through holes (9) are provided on the outside of the first heat insulation board (3), the second heat insulation board (4), the third heat insulation board (5), and the fourth heat insulation board (6), and the first through holes (9) are symmetrically distributed.

5. The water heater combustion chamber according to claim 2, characterized in that: Second through holes (10) are provided on the outside of the back plate (1), the front plate (2), the first side plate (14) and the second side plate (15), and the second through holes (10) are symmetrically distributed.

6. The water heater combustion chamber according to claim 1, characterized in that: An air intake baffle (7) is provided at the lower end of the back plate (1) of the panel (2), and the air intake baffle (7) is provided with a square tube notch (13).