Cast-in-place pile concrete liquid level height real-time monitoring device
By designing a real-time monitoring device for concrete liquid level of cast piles including a test host and a test probe, the problem of identifying the probe easily being driven and displaced by concrete in the prior art is solved, real-time and accurate monitoring of concrete liquid level of cast piles is achieved, and the accuracy and convenience of monitoring are improved.
Patent Information
- Application Number
- CN202421611419.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-09
AI Technical Summary
When the existing cast-in-fill height detection device of concrete cast-in-fill piles is monitored in real time, the identification probe is easily driven and displaced by concrete, resulting in identification errors of thermal imaging sensors and errors in monitoring data.
A real-time monitoring device for concrete liquid level height of cast piles including a test host and a test probe is designed. The connecting rod and rotating pillar are driven by the winch shaker, so that the winding roller can rotate counterclockwise, release the wire hose, adjust the probe height, and tie it to the steel cage through the probe to fix the wire hose to prevent it from falling off.
Real-time accurate monitoring of the liquid level height of cast-injected pile concrete is achieved, which reduces errors, improves the accuracy and convenience of monitoring, and extends the service life of the device.
Smart Images

Figure CN222951798U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of construction engineering, and in particular relates to a real-time monitoring device for the liquid level of cast-in-place pile concrete. Background Art
[0002] A cast-in-place pile is a pile made by drilling in place and pouring concrete or reinforced concrete. Among many building pile foundations, cast-in-place piles have been widely used in the field of construction engineering due to their strong bearing capacity, no vibration during construction, low noise, and suitability for use in densely populated urban buildings. During the construction process, the pile top elevation is generally located at the bottom of the foundation pit. The pouring of concrete is determined by the on-site construction personnel based on their experience to determine whether the concrete has reached the pile top elevation. In order to ensure the quality of the concrete on the pile top, over-pouring is generally carried out, and the over-pouring height is generally 0.5-1.0m.
[0003] A pile foundation concrete pouring height detection device with patent announcement number CN219862997U in the prior art includes an identification probe and a monitor; the identification probe includes a probe shell, a thermal imaging sensor is arranged in the probe shell, and the thermal imaging sensor is electrically connected to the monitor through a cable; a transverse notch is arranged in the probe shell, one end of the transverse notch penetrates one side wall of the probe shell, an infrared glass is arranged at the port where the transverse notch penetrates the side wall of the probe shell, the thermal imaging sensor is arranged in the transverse notch, and the image acquisition direction of the thermal imaging sensor is arranged toward the direction of the infrared glass.
[0004] However, when the detection device performs real-time monitoring of the concrete pouring height of the pile foundation, the identification probe is easily displaced by the poured concrete when it falls to the bottom of the pile foundation, resulting in errors in the recognition of the thermal imaging sensor and in the monitored data. Therefore, a real-time monitoring device for the liquid level of the bored pile concrete is needed to solve the problems existing in the prior art. Utility Model Content
[0005] The utility model aims to provide a real-time monitoring device for the liquid level of cast-in-place pile concrete, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a real-time monitoring device for the liquid level of cast-in-place pile concrete, comprising a test host, a sound and light alarm is arranged at the top left side of the test host, a fixed block is fixedly connected to the center of the bottom left side of the test host, a support block is fixedly connected to the top inner surface of the fixed block, a rotating pillar is arranged at the top inner surface of the support block, a fixing buckle is fixedly connected to the outer side of the top end of the rotating pillar, a connecting rod is fixedly connected to the top end of the fixing buckle, and a winch crank handle is rotatably connected to the outer surface of the connecting rod.
[0007] As a preferred embodiment, a control panel is arranged at the top front of the test host, and the control panel includes a power display panel, a charging port, a charging indicator light, a power switch, a networking switch, a calibration switch and a calibration indicator light. The power display panel is arranged at the upper left corner of the control panel, the charging port and the charging indicator light are arranged at the bottom of the power display panel, the power switch is arranged at the bottom of the charging port and the charging indicator light, the networking switch is arranged at the right side of the power switch, the calibration switch is arranged at the right side of the networking switch, and the calibration indicator light is arranged at the top of the calibration switch.
[0008] As a preferred embodiment, a lifting handle is provided at the center of the top of the test host, a support frame is fixedly connected to the top right side of the test host, a connecting frame is fixedly connected to the bottom right side of the test host, and a connecting hole is opened at the top of the connecting frame.
[0009] As a preferred embodiment, a rotating cavity is opened at the inner bottom end of the test host, and the left and right side walls of the inner surface of the rotating cavity are rotatably connected to the winding roller, the left top end of the winding roller is fixedly connected to the bottom end of the rotating pillar, and the left and right sides of the outer surface of the winding roller are fixedly connected to the winding baffle, and a wire hose is arranged on the inner side of the winding baffle, and the wire hose is arranged around the outer surface of the winding roller, and the top end of the wire hose passes through the outer wall directly behind the test host and extends to the outside.
[0010] As a preferred embodiment, a test probe is provided at the top of the wire hose, the bottom end of the test probe is rotatably connected to a connecting nut, a supporting round rod is fixedly connected to the center of the top of the test probe, the top of the supporting round rod is rotatably connected to a rotating shaft, a detection plate is provided at the top of the rotating shaft, a fixing screw is provided at the top of the outer surface of the rotating shaft, and two uniformly symmetrical fixed outer frames are provided on the outer surface of the test probe, connecting blocks are fixedly connected to the top of the outer surfaces of the two fixed outer frames, a connecting frame is fixedly connected to the top of the connecting block, and three probe binding grooves in a rectangular array are provided at the bottom end of the connecting frame.
[0011] As a preferred embodiment, the top end of the outer surface of the test probe is clamped on the inner side of the support frame, the bottom end of the test probe is clamped on the inner side of the connecting frame, and the detection plate is arranged inside the connecting hole.
[0012] Compared with the prior art, the real-time monitoring device for the liquid level of cast-in-place pile concrete provided by the utility model has at least the following beneficial effects:
[0013] (1) Through the test probe, the user holds the winch crank handle and rotates it counterclockwise, so that the winch crank handle drives the connecting rod and the rotating support to rotate counterclockwise, so that the rotating support drives the winding roller to rotate counterclockwise, so that the wire hose wrapped on the outer surface of the winding roller can be released from the inside of the rotating cavity, so that the test probe can adjust the length of the wire hose at any time according to the height of the concrete poured into the bored pile, so that the device can be adjusted at any time as needed, thereby improving the practicality of the device, and after use, the concrete adhered to the outer surface of the wire hose and the test probe is washed off in time to avoid the concrete solidifying on the outer surface of the wire hose and the test probe, thereby affecting the test accuracy and service life of the device, so that the test probe is clamped and fixed on the inner side of the support frame and the connecting frame, and the winch crank handle is rotated clockwise to drive the winding roller inside the rotating cavity to rotate clockwise, so that the excess wire hose outside is collected, and the device can be driven to move by pulling the handle, thereby improving the convenience of the device.
[0014] (2) Through the test host and the test probe, the power switch is pressed to start the test host, so that the detection plate end of the test probe faces downward and the entire probe is buried in an appropriate amount of concrete to be poured. The calibration switch is pressed for more than three seconds for calibration. When the calibration indicator light is always on and the sound and light alarm lights up green and emits a buzzer, if the calibration is unsuccessful, the sound and light alarm lights up red and emits a sound alarm. When the calibration is successful, the steel cage is lowered to a suitable position in the cast-in-place pile, and the test probe is tied to the steel cage through the cable tie according to the probe binding groove to prevent the test probe from falling off or sliding during the monitoring process, so that the data detected by the device is more accurate. After the test probe is tied, the steel cage is lowered. After the steel cage is lowered into place, the wire hose is fixed using the winch crank to prevent the wire hose from falling off and falling into the concrete during the concrete pouring process, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the right front view of the test host of the utility model;
[0017] Figure 3 This is a schematic diagram of the internal connection structure of the rotating cavity of the utility model;
[0018] Figure 4 This is a schematic diagram of the test probe structure of the utility model.
[0019] In the figure: 1. Test host; 2. Sound and light alarm; 3. Fixed block; 4. Support block; 5. Rotating support; 6. Fixed buckle; 7. Connecting rod; 8. Winch crank handle; 9. Control panel; 10. Power display panel; 11. Charging port; 12. Charging indicator light; 13. Power switch; 14. Networking switch; 15. Calibration switch; 16. Calibration indicator light; 17. Pull handle; 18. Support frame; 19. Connecting frame; 20. Connecting hole; 21. Rotating cavity; 22. Winding roller; 23. Winding baffle; 24. Wire hose; 25. Test probe; 26. Connecting nut; 27. Support round rod; 28. Rotating shaft; 29. Detection plate; 30. Fixing screw; 31. Fixed outer frame; 32. Connecting block; 33. Rectangular rod; 34. Probe binding groove. DETAILED DESCRIPTION
[0020] The present invention will be further described below in conjunction with the embodiments.
[0021] See also Figure 1-4 The utility model provides a real-time monitoring device for the liquid level of cast-in-place pile concrete, comprising a test host 1, a sound and light alarm 2 is arranged at the top left side of the test host 1, a fixed block 3 is fixedly connected at the center of the bottom left side of the test host 1, a support block 4 is fixedly connected to the top inner surface of the fixed block 3, a rotating pillar 5 is arranged at the top inner surface of the support block 4, a fixing buckle 6 is fixedly connected to the outer side of the top end of the rotating pillar 5, a connecting rod 7 is fixedly connected to the top end of the fixing buckle 6, and a winch crank handle 8 is rotatably connected to the outer surface of the connecting rod 7.
[0022] Further Figure 1 and Figure 2 As shown, it is worth specifically explaining that a control panel 9 is arranged at the top front of the test host 1, and the control panel 9 includes a power display panel 10, a charging port 11, a charging indicator light 12, a power switch 13, a networking switch 14, a calibration switch 15 and a calibration indicator light 16. The power display panel 10 is arranged at the upper left corner of the control panel 9, the charging port 11 and the charging indicator light 12 are arranged at the bottom of the power display panel 10, the power switch 13 is arranged at the bottom of the charging port 11 and the charging indicator light 12, the networking switch 14 is arranged on the right side of the power switch 13, the calibration switch 15 is arranged on the right side of the networking switch 14, and the calibration indicator light 16 is arranged at the top of the calibration switch 15.
[0023] Further Figure 1 and Figure 2 As shown, it is worth explaining in detail that a lifting handle 17 is provided at the center of the top of the test host 1, a support frame 18 is fixedly connected to the top right side of the test host 1, a connecting frame 19 is fixedly connected to the bottom right side of the test host 1, and a connecting hole 20 is opened at the top of the connecting frame 19.
[0024] Further Figure 1 and Figure 3 As shown, it is worth explaining in detail that a rotating cavity 21 is opened at the inner bottom end of the test host 1, and the left and right side walls of the inner surface of the rotating cavity 21 are rotatably connected with a winding roller 22, the left top end of the winding roller 22 is fixedly connected to the bottom end of the rotating support 5, and the left and right sides of the outer surface of the winding roller 22 are fixedly connected with a winding baffle 23, and a wire hose 24 is arranged on the inner side of the winding baffle 23, and the wire hose 24 is arranged around the outer surface of the winding roller 22, and the top end of the wire hose 24 passes through the outer wall directly behind the test host 1 and extends to the outside.
[0025] Further Figure 1 and Figure 4 As shown, it is worth specifically explaining that a test probe 25 is provided at the top of the wire hose 24, and a connecting nut 26 is rotatably connected to the bottom end of the test probe 25. A supporting round rod 27 is fixedly connected at the center of the top of the test probe 25, and a rotating shaft 28 is rotatably connected to the top of the supporting round rod 27. A detection plate 29 is provided at the top of the rotating shaft 28, and a fixing screw 30 is provided at the top of the outer surface of the rotating shaft 28. The outer surface of the test probe 25 is provided with two uniformly symmetrical fixed outer frames 31, and the top of the outer surface of the two fixed outer frames 31 is fixedly connected to a connecting block 32, and the top of the connecting block 32 is fixedly connected to a rectangular rod 33, and the bottom end of the rectangular rod 33 is provided with three probe binding grooves 34 in a rectangular array. Through the test probe 25, the user holds the winch crank handle 8 and rotates it counterclockwise, so that the winch crank handle 8 drives the connecting rod 7 and the rotating support 5 to rotate counterclockwise, so that the rotating support 5 drives the collecting The winding roller 22 rotates counterclockwise, so that the wire hose 24 wound on the outer surface of the winding roller 22 can be released from the inside of the rotating cavity 21, so that the test probe 25 can adjust the length of the wire hose 24 at any time according to the height of the concrete poured into the bored pile, so that the device can be adjusted at any time as needed, thereby improving the practicality of the device. After use, the concrete adhered to the outer surfaces of the wire hose 24 and the test probe 25 is washed off in time to avoid the concrete solidifying on the outer surfaces of the wire hose 24 and the test probe 25, thereby affecting the test accuracy and service life of the device. The test probe 25 is clamped and fixed on the inner side of the support frame 18 and the connecting frame 19, and the winch crank handle 8 is rotated clockwise to drive the winding roller 22 inside the rotating cavity 21 to rotate clockwise, thereby collecting the excess wire hose 24 outside, and the device can be moved by pulling the handle 17, thereby improving the convenience of the device.
[0026] Further Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, it is worth specifically explaining that the top of the outer surface of the test probe 25 is clamped on the inner side of the support frame 18, the bottom of the test probe 25 is clamped on the inner side of the connecting frame 19, and the detection plate 29 is arranged inside the connecting hole 20. Through the test host 1 and the test probe 25, the power switch 13 is pressed to start the test host 1, so that the end of the detection plate 29 of the test probe 25 is facing downward and the entire probe is buried in a proper amount of concrete to be poured, so that the calibration switch 15 is pressed for more than three seconds for calibration. When the calibration indicator light 16 is always on and the sound and light alarm 2 is on green and a buzzer sounds, if the calibration If the calibration is unsuccessful, the sound and light alarm 2 will light up in red and sound an alarm. When the calibration is successful, the steel cage will be lowered into the cast-in-place pile to a suitable position, so that the test probe 25 is tied to the steel cage through the cable tie according to the probe binding groove 34 to prevent the test probe 25 from falling off or sliding during the monitoring process, so that the data detected by the device is more accurate. After the test probe 25 is tied, the steel cage is lowered. After the steel cage is lowered into place, the winch handle 8 is used to fix the wire hose 24 to prevent the wire hose from falling off and falling into the concrete during the concrete pouring process, thereby improving the practicability of the device.
[0027] This scheme has the following working process: first, press the power switch 13 to start the test host 1, so that the end of the detection plate 29 of the test probe 25 is facing down and the entire probe is buried in an appropriate amount of concrete to be poured, so that the calibration switch 15 is pressed for more than three seconds for calibration, when the calibration indicator light 16 is always on and the sound and light alarm 2 is green and a buzzer sounds, if the calibration is unsuccessful, the sound and light alarm 2 is red and a sound alarm is issued, when the calibration is successful, the steel cage is lowered to a suitable position in the cast-in-place pile, so that the test probe 25 is tied to the steel cage by a cable tie according to the probe binding groove 34, so that after the test probe 25 is tied, the steel cage is lowered, and after the steel cage is lowered into place, the winch crank handle 8 is used to The wire hose 24 is fixed and concrete is poured. During the concrete pouring process, when the concrete pouring surface approaches the binding positioning surface of the probe, the sound and light alarm 2 shows a yellow flashing color, and the concrete pouring speed is slowed down. When the concrete pouring surface reaches the binding positioning surface of the probe, the sound and light alarm 2 shows a green steady light and continuously emits an alarm sound, and the concrete pouring is stopped. After the concrete pouring is completed, the test probe 25 tied to the steel cage is pulled out by dragging the wire hose 24 in time. If it cannot be pulled out manually, the test probe 25 can be pulled out with the help of construction machinery. After pulling out, the concrete stuck on the outer surface of the wire hose 24 and the test probe 25 should be rinsed in time for the next test.
[0028] According to the above working process, it can be known that: through the test probe 25, the user holds the winch crank handle 8 and rotates it counterclockwise, so that the winch crank handle 8 drives the connecting rod 7 and the rotating support 5 to rotate counterclockwise, so that the rotating support 5 drives the winding roller 22 to rotate counterclockwise, so that the wire hose 24 wrapped on the outer surface of the winding roller 22 can be released from the inside of the rotating cavity 21, so that the test probe 25 can adjust the length of the wire hose 24 at any time according to the height of the cast-in-place pile concrete, so that the device can be adjusted at any time as needed, thereby improving the practicality of the device, and after use, the concrete adhered to the outer surfaces of the wire hose 24 and the test probe 25 is washed away in time to avoid the concrete solidifying on the outer surfaces of the wire hose 24 and the test probe 25, thereby affecting the test accuracy and service life of the device, the test probe 25 is clamped and fixed on the inner side of the support frame 18 and the connecting frame 19, and the winch crank handle 8 is rotated clockwise to drive the winding roller 22 inside the rotating cavity 21 to rotate clockwise, thereby collecting the excess wire hose 24 outside, The device can be moved by pulling the handle 17, thereby improving the convenience of the device. Through the test host 1 and the test probe 25, the power switch 13 is pressed to start the test host 1, so that the end of the detection plate 29 of the test probe 25 is facing down and the entire probe is buried in an appropriate amount of concrete to be poured, and the calibration switch 15 is pressed for more than three seconds for calibration. When the calibration indicator light 16 is always on and the sound and light alarm 2 is on green and a buzzer sounds, if the calibration is unsuccessful, the sound and light alarm 2 is on red and a sound alarm sounds. When the calibration is successful, the steel cage is lowered to a suitable position in the cast-in-place pile, so that the test probe 25 is tied to the steel cage by a cable tie according to the probe binding groove 34 to prevent the test probe 25 from falling off or sliding during the monitoring process, so that the data detected by the device is more accurate. After the test probe 25 is tied, the steel cage is lowered. After the steel cage is lowered into place, the winch crank handle 8 is used to fix the wire hose 24 to prevent the wire hose from falling off and falling into the concrete during the concrete pouring process, thereby improving the practicality of the device.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A real-time monitoring device for the liquid level of cast-in-place pile concrete, comprising a test host (1), characterized in that: The left top end of the test host (1) is provided with an audible and visual alarm (2); the left bottom end of the test host (1) is fixedly connected with a fixed block (3) at the center; the inner top end of the fixed block (3) is fixedly connected with a support block (4); the inner top end of the support block (4) is provided with a rotating support (5); the outer side of the top end of the rotating support (5) is fixedly connected with a fixing buckle (6); the top end of the fixing buckle (6) is fixedly connected with a connecting rod (7); the outer surface of the connecting rod (7) is rotatably connected with a winch crank handle (8).
2. A real-time monitoring device for the liquid level of a bored pile concrete according to claim 1, characterized in that: A control panel (9) is arranged at the top of the front of the test host (1), and the control panel (9) comprises a power display panel (10), a charging port (11), a charging indicator light (12), a power switch (13), a networking switch (14), a calibration switch (15) and a calibration indicator light (16); the power display panel (10) is arranged at the upper left corner of the control panel (9), the charging port (11) and the charging indicator light (12) are arranged at the bottom of the power display panel (10), the power switch (13) is arranged at the bottom of the charging port (11) and the charging indicator light (12), the networking switch (14) is arranged at the right side of the power switch (13), the calibration switch (15) is arranged at the right side of the networking switch (14), and the calibration indicator light (16) is arranged at the top of the calibration switch (15).
3. A real-time monitoring device for the liquid level of a bored pile concrete according to claim 1, characterized in that: A lifting handle (17) is provided at the center of the top of the test host (1), a support frame (18) is fixedly connected to the top of the right side of the test host (1), a connecting frame (19) is fixedly connected to the bottom of the right side of the test host (1), and a connecting hole (20) is provided at the top of the connecting frame (19).
4. A real-time monitoring device for the liquid level of a bored pile concrete according to claim 1, characterized in that: A rotating cavity (21) is provided at the bottom inner end of the test host (1), and a winding roller (22) is rotatably connected to the left and right side walls of the inner surface of the rotating cavity (21), and the left top end of the winding roller (22) is fixedly connected to the bottom end of the rotating support (5), and the left and right sides of the outer surface of the winding roller (22) are fixedly connected to a winding baffle (23), and a wire hose (24) is provided on the inner side of the winding baffle (23), and the wire hose (24) is arranged around the outer surface of the winding roller (22), and the top end of the wire hose (24) passes through the outer wall directly behind the test host (1) and extends to the outside.
5. A real-time monitoring device for the liquid level of cast-in-place pile concrete according to claim 4, characterized in that: A test probe (25) is arranged at the top of the wire hose (24), a connecting nut (26) is rotatably connected to the bottom of the test probe (25), a supporting round rod (27) is fixedly connected at the center of the top of the test probe (25), a rotating shaft (28) is rotatably connected to the top of the supporting round rod (27), a detection plate (29) is arranged at the top of the rotating shaft (28), a fixing screw (30) is arranged at the top of the outer surface of the rotating shaft (28), two uniformly symmetrical fixed outer frames (31) are arranged on the outer surface of the two fixed outer frames (31), a connecting block (32) is fixedly connected to the top of the connecting block (32), a rectangular rod (33) is fixedly connected to the top of the connecting block (32), and three probe binding grooves (34) in a rectangular array are arranged at the bottom of the rectangular rod (33).
6. A real-time monitoring device for the liquid level of a bored pile concrete according to claim 5, characterized in that: The top end of the outer surface of the test probe (25) is clamped inside the support frame (18), the bottom end of the test probe (25) is clamped inside the connecting frame (19), and the detection plate (29) is arranged inside the connecting hole (20).
Citation Information
Patent Citations
Pile foundation concrete pouring height detection device
CN219862997U