Device for detecting quality of through-wall welding hole of lead storage battery

By providing a device including a detection plate and a detection column, the problem of difficulty in detecting the size and position of the lead-acid battery through-wall welding holes in the prior art is solved, and rapid and effective quality inspection is achieved, reducing quality risks and design requirements for testing tooling.

CN222952306UActive Publication Date: 2025-06-06ZHEJIANG TIANNENG AUTOMOBILE BATTERY CO LTD
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Patent Information

Application Number
CN202421241436.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-06-06
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The prior art is difficult to effectively and accurately detect the size and location of lead-acid battery through-wall welding holes, resulting in quality risks and the need to design multiple inspection tools for each battery model.

Method used

A device for detecting the quality of a lead-acid battery through-wall welding hole is provided, including a detection plate and a detection column. The test board is straddled on the side wall or partition board of the lead-acid battery. The test column passes through the wall welding hole. By detecting whether the column can successfully extend through the wall welding hole, it is necessary to determine whether the hole size and position of the hole are qualified.

Benefits of technology

The calibration confirmation of the pre-production punch size and position is achieved quickly and efficiently identifying pre-production punch sizes and locations avoids quality risks and reduces the need to design multiple inspection tools.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222952306U_ABST
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Abstract

The utility model discloses a device for detecting the quality of a lead storage battery through-wall welding hole, which comprises a detection plate, the detection plate is provided with a clamping groove, the surface of one side of the detection plate is provided with a criss-cross sliding groove, the device further comprises a detection column, one end of the detection column is provided with a sliding block which extends into the sliding groove and is matched with the sliding groove, and the other end of the detection column is provided with a clamping groove. And the other end of the detection column is used for extending into the through-wall welding hole during detection. When the device for detecting the quality of the through-wall welding hole of the lead storage battery is used, the detection column is moved to a proper position, then the detection plate is arranged on the side wall or a partition plate of the lead storage battery in a bestriding mode, and during bestriding, the length direction of the detection plate is perpendicular to the side wall or the partition plate of the lead storage battery to be bestrided; whether the size position of the through-wall welding hole is qualified or not is judged by judging whether the detection column can smoothly extend through the through-wall welding hole or not, and if not, the punching machine needs to be adjusted, so that the lead storage battery with the qualified through-wall welding hole can be obtained.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lead-acid batteries, and in particular relates to a device for detecting the quality of a through-wall welding hole of a lead-acid battery. Background Art

[0002] Lead-acid batteries are generally used as batteries for starting cars. The structure of lead-acid batteries mainly includes a battery slot, a battery cover, a pole group and an electrolyte in the battery slot. The battery slot is generally provided with multiple cells, each of which is provided with a pole group. Adjacent pole groups are connected in series. When connected in series, in a production process of lead-acid batteries, holes are punched on the partitions between the cells, and then the series-connected structure passes through the holes. In this way, the connection structure does not need to climb over the upper part of the battery slot, so that the space inside the battery cover does not need to be very large, saving battery space. This connection method is usually called through-wall welding.

[0003] The through-wall welding structure needs to be quality inspected. For example, the utility model with authorization announcement number CN206440691U discloses a lead-acid battery through-wall welding effect detection mold box, which includes a simulated battery shell with an open top, in which at least two vertically parallel simulated battery partitions are detachably fixed, and the simulated battery partitions are provided with through-wall welding holes. Bus positioning blocks that can move up and down are arranged between any two adjacent simulated battery partitions and between the outermost simulated battery partitions and the left and right side walls of the simulated battery shell, and each of the bus positioning blocks is threadedly connected to a vertically arranged adjusting screw, and the lower end of each adjusting screw is pivotally connected to the bottom wall of the simulated battery shell.

[0004] In addition, due to the size and position of the through-wall welding of the pole group, the lead parts may explode and the structural strength may be insufficient during through-wall welding, so it is necessary to detect the size and position of the through-wall welding hole. In the prior art, calipers are generally used for detection, but the internal cavity of the battery is too small to effectively and accurately detect the size, which poses a quality risk.

[0005] At the same time, with the increase of on-board electrical appliances, high current discharge is also getting higher and higher. The current battery manufacturers' wall-penetrating welding sizes range from φ10-φ16mm, and the battery slots are designed in 1×6 and 2×3 styles. If a separate testing tool is designed for each battery model, a lot of tooling will be needed. Utility Model Content

[0006] In order to effectively and quickly identify the calibration confirmation of the punching size and position before production, the present application provides a device for detecting the quality of the through-wall welding holes of lead-acid batteries.

[0007] A device for detecting the quality of through-wall welding holes of a lead-acid battery, the lead-acid battery comprising a battery slot, the inner cavity of the battery slot being divided into a plurality of single cells by a partition plate, each single cell being provided with a pole group, and through-wall welding holes being provided on the partition plates between adjacent pole groups, the device comprising a detection plate, the detection plate having a slot for allowing the detection plate to straddle the side wall of the lead-acid battery or the partition plate when in use, and when straddling, the length direction of the detection plate is perpendicular to the side wall of the lead-acid battery or the partition plate to be straddled;

[0008] A crisscrossing slide groove is provided on one side surface of the detection plate, and the cross section of the slide groove is a T-shape with a larger inner side and a smaller outer side;

[0009] The device also includes a detection column, one end of which is provided with a sliding block extending into the sliding groove and cooperating with the sliding groove, and the other end of the detection column is used to extend into the through-wall welding hole during detection.

[0010] Preferably, the top of the detection board has an operating portion extending along the length direction.

[0011] Preferably, the card slot is arranged in the middle of the length direction of the detection plate, and the card slot divides the detection plate into two parts. The same side surface of the two parts is provided with criss-crossing sliding grooves, and each of the two parts is equipped with one of the detection columns.

[0012] More preferably, each of the slide grooves has at least one opening extending to the edge of the surface of the detection plate and used for taking the detection column into and placing the detection column in the slide groove.

[0013] Preferably, the bottom of the card slot has a vertically arranged card connection portion; and the card slot has a trumpet mouth below the card connection portion for easy use.

[0014] Preferably, the slide grooves are arranged vertically and horizontally, and the intervals between adjacent slide grooves are the same.

[0015] When the utility model is used for detecting the quality of the through-wall welding hole of the lead-acid battery, the detection column is first moved to a suitable position, and then the detection plate is straddled on the side wall or the partition plate of the lead-acid battery. When straddling, the length direction of the detection plate is perpendicular to the side wall or the partition plate of the lead-acid battery to be straddled. Whether the size and position of the through-wall welding hole are qualified can be judged by whether the detection column can smoothly extend through the through-wall welding hole. If it is unqualified, the punching machine needs to be adjusted, so as to obtain a lead-acid battery with a qualified through-wall welding hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a three-dimensional structural schematic diagram of a device for detecting the quality of through-wall welding holes of lead-acid batteries.

[0017] Figure 2The utility model is a schematic diagram of the side structure of a device for detecting the quality of a through-wall welding hole of a lead-acid battery.

[0018] Figure 3 for Figure 2 Cross-sectional view along AA direction.

[0019] Figure numerals: detection plate 1, clamping part 2, bell mouth 3, slide groove 4, detection column 5, slide block 6, opening 7, operating part 8. DETAILED DESCRIPTION

[0020] The lead-acid battery comprises a battery slot, the inner cavity of which is divided into a plurality of cells by a partition plate, each cell being provided with a pole group, and a through-wall welding hole is provided on the partition plate between adjacent pole groups, and when the positive and negative buses in adjacent pole groups are connected in series, they are connected by means of lead columns passing through the through-wall welding holes without climbing over the top surface of the partition plate.

[0021] like Figures 1 to 3 As shown, a device for detecting the quality of through-wall welding holes of lead-acid batteries includes a detection plate 1. The detection plate 1 is in the shape of a plate with a certain thickness as a whole. The detection plate 1 has a slot for straddling the detection plate 1 on the side wall of the lead-acid battery or on the partition plate when in use. The bottom of the slot (because the slot opens downward, the bottom of the slot is at the upper part of the detection plate 1) has a vertically arranged clamping portion 2. When in use, the clamping portion 2 is clamped with the side wall of the lead-acid battery or the partition plate. The slot has a horn 3 below the clamping portion 2 for easy use.

[0022] The card slot is arranged in the middle of the length direction of the detection board 1, and the card slot divides the detection board 1 into two parts. The same side surface of the two parts is provided with crisscrossing slide grooves 4, and the cross section of the slide groove 4 is a T-shaped one with a large inner side and a small outer side. The cross section of the slide groove 4 refers to the cross section of the surface of the detection board 1 where the slide groove 4 is located, so the inner side of the cross section of the slide groove 4 refers to the side away from the surface of the detection board 1, and the outer side is close to the surface of the detection board 1.

[0023] The device for detecting the quality of the through-wall weld hole of the lead-acid battery in the present application also includes a detection column 5, one end of which has a slider 6 that extends into the slide groove 4 and cooperates with the slide groove 4, and the other end of the detection column 5 is cylindrical and is used to extend into the through-wall weld hole during detection.

[0024] In a preferred embodiment, the slide grooves 4 are arranged vertically and horizontally, and the intervals between adjacent slide grooves 4 are the same. The slide grooves 4 on the two parts of the detection plate 1 are connected to each other and are used to detect the movement of the column 5.

[0025] In a preferred embodiment, the two parts of the detection board 1 are each equipped with a detection column 5. Each chute 4 of the two parts of the detection board 1 has at least one opening 7 extending to the edge of the surface of the detection board 1 for taking the detection column 5 into the chute 4.

[0026] The top of the detection board 1 is provided with an operating portion 8 extending along the length direction, so as to facilitate hand-held placement during use.

[0027] When the device for detecting the quality of through-wall welding holes of lead-acid batteries of the utility model is used, the detection column 5 is first moved to a suitable position, and then the detection plate 1 is straddled on the side wall or partition plate of the lead-acid battery. When straddling, the length direction of the detection plate 1 is perpendicular to the side wall or partition plate of the lead-acid battery to be straddled. Whether the size and position of the through-wall welding hole are qualified can be judged by whether the detection column 5 can smoothly extend through the through-wall welding hole. If it is unqualified, the punching machine needs to be adjusted to obtain a lead-acid battery with a qualified through-wall welding hole.

Claims

1. A device for detecting the quality of through-wall welding holes of a lead-acid battery, wherein the lead-acid battery comprises a battery tank, wherein the inner cavity of the battery tank is divided into a plurality of cells by a partition plate, wherein each cell is provided with a pole group, and through-wall welding holes are provided on the partition plates between adjacent pole groups, wherein: The device comprises a detection plate, wherein the detection plate has a slot for allowing the detection plate to straddle the side wall of the lead-acid battery or the partition plate when in use, and when straddling, the length direction of the detection plate is perpendicular to the side wall of the lead-acid battery or the partition plate to be straddled; A crisscrossing slide groove is provided on one side surface of the detection plate, and the cross section of the slide groove is a T-shape with a larger inner side and a smaller outer side; The device also includes a detection column, one end of which is provided with a sliding block extending into the sliding groove and cooperating with the sliding groove, and the other end of the detection column is used to extend into the through-wall welding hole during detection.

2. The device according to claim 1, characterized in that The top of the detection plate is provided with an operating portion extending along the length direction.

3. The device according to claim 1, characterized in that The card slot is arranged in the middle of the length direction of the detection plate, and the card slot divides the detection plate into two parts. The same side surfaces of the two parts are provided with crisscrossing sliding grooves, and each of the two parts is matched with one detection column.

4. The device according to claim 3, characterized in that Each of the slide grooves has at least one opening extending to the edge of the surface of the detection plate and used for taking the detection column into and placing the detection column in the slide groove.

5. The device according to claim 1, characterized in that The bottom of the card slot is provided with a vertically arranged card connection portion; and the card slot is provided with a trumpet mouth below the card connection portion for easy use.

6. The device according to claim 1, characterized in that The slide grooves are arranged vertically and horizontally, and the intervals between adjacent slide grooves are the same.

Citation Information

Patent Citations

  • Lead acid battery through -wall welding effect detection diaphragm capsule

    CN206440691U