Clamp device for transformer detection
By designing a transformer detection fixture device with a synchronous motor and anti-detachment mechanism, the problems of insufficient suction cup adsorption force and low safety in the prior art are solved, and a more stable and safe transformer detection process is achieved.
Patent Information
- Application Number
- CN202420902814.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-04-28
AI Technical Summary
When the existing transformer detection fixture device absorbs the transformer, due to insufficient air pressure difference, it is difficult to provide effective adsorption force, there is a risk of falling off, the risk factor is high, and the safety of use is difficult to guarantee.
A fixture device including a flat plate, a rope, a drive mechanism and an anti-disengagement mechanism is designed. Through the synchronous motor, the gear system is driven by the threaded rod to drive the slide close to or away, achieving stable clamping of the transformer. The anti-detachment mechanism locks the pallet position through the cooperation of the electromagnet and the slider to prevent slipping.
The device reduces the risk of transformer falling off through enhanced clamping force and stability, and improves the safety and practicality of the detection process.
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Figure CN222952379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer detection, in particular to a clamp device for transformer detection. Background Art
[0002] The fixture device for transformer testing is a device used to ensure that the transformer is stably and accurately measured and evaluated during the test process. The stability of the fixture used for transformer testing can ensure the safety of the testing process.
[0003] Reference is made to the utility model patent with the authorized announcement number: CN213689679U, a clamp device for transformer detection, including a frame, a workpiece table, an adjustment device and an adsorption device, wherein the workpiece table is fixedly installed inside the frame, the adjustment device is arranged at the upper end position inside the frame, and the adsorption device is arranged on one side of the adjustment device, the adjustment device includes a mounting seat, the mounting seat is fixedly installed at the upper end position inside the frame, a motor is fixedly installed on one side of the frame, and the output end of the motor is rotatably connected to a screw rod. By setting the adjustment device, it is convenient to adjust according to the model size of the transformer, so that it is suitable for transformers of different sizes, making the detection operation more convenient and quick. By setting the adsorption device, it is convenient to replace the suction cup, so that it is more stable and firm when clamping heavier transformers, and the operation is simple and fast.
[0004] During use, it was found that the above patent uses a suction cup to adsorb and clamp the transformer. It is known that in practice the surface of the transformer is covered with fin-shaped heat sinks, and the overall mass of the transformer is relatively high. The suction cup adsorption method is difficult to provide effective adsorption force due to insufficient air pressure difference. There is a risk of falling off during the adsorption and clamping process, and the risk factor is high, and the safety of use is difficult to guarantee. For this reason, we propose a clamp device for transformer detection to solve the above defects. Utility Model Content
[0005] The utility model aims to solve the shortcomings of the prior art and proposes a clamp device for transformer detection.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A clamp device for transformer detection comprises a flat plate, a rope is arranged on the upper side of the flat plate, a hanging plate is connected to the upper end of the rope, a driving mechanism is arranged on the flat plate surface, a threaded rod is rotatably installed at the bottom of the flat plate, a round rod is arranged on the side of the threaded rod, two slide seats are symmetrically threaded sleeves on the threaded rod, two large gears are symmetrically installed on the threaded rod, a vertical clamping plate is fixedly installed at the bottom of the slide seat, a transformer is clamped between the two vertical clamping plates, a first transformer support plate is fixedly installed on the inner side of the vertical clamping plate on the right side, a second transformer support plate is fixedly installed on the inner side of the vertical clamping plate on the left side, the first transformer support plate and the second transformer support plate are fixedly installed on the inner side of the vertical clamping plate on the left side, An anti-slip mechanism is arranged between the two transformer support plates; the driving mechanism comprises a synchronous motor, a pinion gear and a middle bearing gear, the synchronous motor is fixedly mounted on the flat plate, the pinion gear is connected to the shaft coupling at the output end of the synchronous motor and the pinion gear is meshed with the middle bearing gear, the middle bearing gear is rotatably mounted on the flat plate and the middle bearing gear is meshed with the large gear; the anti-slip mechanism comprises a mounting groove, a slider and a tooth groove, an electromagnet is fixedly mounted on the inner side of the mounting groove, the slider is in sliding contact with the inner wall of the mounting groove, a telescopic rod is fixedly connected between the electromagnet and the slider, a convex tooth is arranged on the side of the slider, and the tooth groove is opened on the inner side of the second transformer support plate.
[0008] Preferably, the rope is a steel strand.
[0009] Preferably, a hook is fixedly mounted on the hanging plate.
[0010] Preferably, the directions of the internal threads at the threaded connection points between the sliding seats on both sides and the threaded rod are opposite.
[0011] Preferably, the round rod is fixedly mounted on the bottom of the flat plate and the round rod slides through the sliding seat.
[0012] Preferably, the first transformer support plate and the second transformer support plate are in a staggered distribution relationship with each other.
[0013] Preferably, a plurality of ribs are provided on the back side of the vertical clamping plate.
[0014] Preferably, the convex teeth are matched with the tooth grooves, and the slider is made of permanent magnet material.
[0015] Compared with the related art, the clamp device for transformer detection proposed by the utility model has the following beneficial effects:
[0016] In the utility model, a clamp device for transformer detection is described, through a driving mechanism, a synchronous motor is used to drive a small gear to rotate, and the small gear drives the middle gear to rotate. When the small gear drives the middle gear to rotate, the rotation speed obtained by the middle gear is reduced and the torque is increased. Subsequently, the middle gear drives the large gear to rotate, and the rotation speed of the large gear is reduced again, and the torque is further increased, so that the rotation speed of the threaded rod fixedly connected to the large gear is reduced and the torque is increased. Then, under the drive of the threaded rod, the slide seats on both sides thereof approach or move away from each other at a steady speed to clamp the transformer. The setting of the above-mentioned driving mechanism makes the process of clamping the transformer more stable, thereby improving the practicality and safety.
[0017] In the utility model, a clamp device for transformer detection is provided with an anti-slip mechanism. When the vertical clamping plate clamps the transformer on the inside, the first transformer support plate and the second transformer support plate provided on the lower side of the vertical clamping plate are located at the bottom of the transformer, supporting the transformer. At the same time, the electromagnet is started, and the slider is pushed out of the installation groove by the repulsion of the same magnetic poles, so that the convex teeth on the slider are engaged with the tooth grooves on the side of the second transformer support plate, so that the positions of the first transformer support plate and the second transformer support plate are relatively locked and will not slip, thereby making the supporting system at the bottom of the transformer in a locked state. Even if the clamping force of the vertical clamping plates on both sides on the transformer is insufficient, the transformer will not have the risk of slipping due to the stable supporting system at the bottom. The provision of the above-mentioned anti-slip mechanism further enhances the safety of use of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of a clamp device for transformer detection proposed by the utility model Figure 1 ;
[0019] Figure 2 A schematic diagram of the three-dimensional structure of a clamp device for transformer detection proposed by the utility model Figure 2 ;
[0020] Figure 3 This is a schematic diagram of a cutaway three-dimensional structure of a clamp device for transformer detection proposed by the utility model;
[0021] Figure 4 for Figure 3 Enlarged schematic diagram of part A in the middle.
[0022] In the figure: 1, flat plate; 2, rope; 3, hanging plate; 4, hook; 5, synchronous motor; 6, small gear; 7, middle bearing gear; 8, threaded rod; 9, round rod; 10, large gear; 11, slide seat; 12, vertical clamping plate; 13, rib; 14, first transformer support plate; 15, second transformer support plate; 16, mounting groove; 17, electromagnet; 18, slider; 19, telescopic rod; 20, convex teeth; 21, tooth groove; 22, transformer. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0024] Reference Figure 1-4 A clamp device for transformer detection includes a flat plate 1, a rope 2 is arranged on the upper side of the flat plate 1, a hanging plate 3 is connected to the upper end of the rope 2, a driving mechanism is arranged on the surface of the flat plate 1, a threaded rod 8 is rotatably installed at the bottom of the flat plate 1, a round rod 9 is arranged on the side of the threaded rod 8, two slides 11 are symmetrically threaded on the threaded rod 8, two large gears 10 are symmetrically installed on the threaded rod 8, a vertical clamping plate 12 is fixedly installed at the bottom of the slide 11, a transformer 22 is clamped between the two vertical clamping plates 12, a first transformer support plate 14 is fixedly installed on the inner side of the right vertical clamping plate 12, a second transformer support plate 15 is fixedly installed on the inner side of the left vertical clamping plate 12, an anti-slip mechanism is arranged between the first transformer support plate 14 and the second transformer support plate 15, a hook 4 is fixedly installed on the hanging plate 3, and the internal threads of the slides 11 on both sides are in opposite directions to the threaded connection of the threaded rod 8.
[0025] With the above structure, the internal threads of the two side slides 11 and the threaded rod 8 are arranged in opposite directions, so that when the threaded rod 8 rotates to drive the slide 11, the slides 11 on both sides move in opposite directions, that is, they move away from or close to each other.
[0026] In this embodiment, the driving mechanism includes a synchronous motor 5, a pinion 6 and a center gear 7. The synchronous motor 5 is fixedly mounted on the plate 1. The pinion 6 is connected to the shaft coupling at the output end of the synchronous motor 5 and the pinion 6 is meshed with the center gear 7. The center gear 7 is rotatably mounted on the plate 1 and the center gear 7 is meshed with the large gear 10.
[0027] Through the above structure, the synchronous motor 5 drives the small gear 6 to rotate, and the small gear 6 drives the middle gear 7 to rotate, then the speed obtained by the middle gear 7 is reduced, and the torque is increased, and then the middle gear 7 drives the large gear 10 to rotate, then the speed of the large gear 10 is reduced again, and the torque is further increased, so that the speed of the threaded rod 8 fixedly connected to the large gear 10 is reduced.
[0028] In this embodiment, the anti-slip mechanism includes a mounting groove 16, a slider 18 and a tooth groove 21. An electromagnet 17 is fixedly installed on the inner side of the mounting groove 16. The slider 18 is in sliding contact with the inner wall of the mounting groove 16. A telescopic rod 19 is fixedly connected between the electromagnet 17 and the slider 18. A convex tooth 20 is provided on the side of the slider 18. The tooth groove 21 is opened on the inner side of the second transformer support plate 15.
[0029] Through the above structure, the electromagnet 17 is energized, and the slider 18 is pushed out of the installation groove 16 by the repulsion of the same magnetic poles, so that the protruding teeth 20 on the slider 18 are engaged in the tooth grooves 21 on the side of the second transformer support plate 15, so that the positions of the first transformer support plate 14 and the second transformer support plate 15 are relatively locked and will not slip, thereby making the supporting system at the bottom of the transformer 22 in a locked state.
[0030] In this embodiment, the rope 2 is a steel strand.
[0031] Through the above structure, the steel strand has good tensile properties, so that the rope 2 has good load-bearing capacity.
[0032] In this embodiment, the round rod 9 is fixedly installed at the bottom of the flat plate 1 and the round rod 9 slides through the sliding seat 11 .
[0033] Through the above structure, the arrangement of the round rod 9 enables the slide seat 11 to maintain a sliding connection with the round rod 9 when it slides under the drive of the threaded rod 8, and the round rod 9 provides a stable guiding effect during its sliding process.
[0034] In this embodiment, the first transformer support plate 14 and the second transformer support plate 15 are in a staggered distribution relationship with each other.
[0035] In this embodiment, a plurality of ribs 13 are disposed on the back side of the vertical clamping plate 12 .
[0036] Through the above structure, the provision of the ribs 13 strengthens the lateral pressure bearing capacity of the vertical clamping plate 12, so that the vertical clamping plate 12 can provide a more stable clamping force.
[0037] In this embodiment, the protruding teeth 20 are matched with the tooth grooves 21, and the slider 18 is made of permanent magnet material.
[0038] Through the above structure, the permanent magnet has two magnetic poles, which cooperate well with the electromagnet 17. The magnetic poles in the same direction repel each other, and the magnetic poles in opposite directions attract each other. By passing different current directions into the electromagnet 17 to change the direction of the magnetic pole of the electromagnet 17, the interaction force between the electromagnet 17 and the slider 18 can be changed, thereby realizing the operation of pushing the outer side of the slider 18 out of the installation groove 16 and retracting the slider 18 into the installation groove 16.
[0039] When the lifting tool 22 is in use, the hook 4 is hung on the lifting tool, the synchronous motor 5 is started to drive the threaded rod 8 to rotate, and the threaded rod 8 drives the symmetrical slides 11 on both sides to approach each other, so that the vertical clamping plates 12 on the lower side of the slide 11 approach each other to clamp the transformer 22. When the vertical clamping plates 12 on both sides form a clamping force on the transformer 22, the first transformer support plate 14 and the second transformer support plate 15 at the bottom are located at the bottom of the transformer 22 and are in a cross-engaged state. Subsequently, the electromagnet 17 is started, and the outer edge of the slider 18 is pushed out of the mounting groove 16 by the repulsion of the same magnetic poles, so that the convex teeth 20 on the slider 18 are engaged with the tooth grooves 21 on the side of the second transformer support plate 15, so that the positions of the first transformer support plate 14 and the second transformer support plate 15 are relatively locked, and no slippage occurs, thereby making the supporting system at the bottom of the transformer 22 in a locked state. After locking, the lifting tool can be started to lift and detect.
[0040] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A fixture device for transformer detection, characterized in that: It comprises a flat plate (1), a rope (2) is arranged on the upper side of the flat plate (1), a hanging plate (3) is connected to the upper end of the rope (2), a driving mechanism is arranged on the surface of the flat plate (1), a threaded rod (8) is rotatably mounted on the bottom of the flat plate (1), a round rod (9) is arranged on the side of the threaded rod (8), two slide seats (11) are symmetrically threaded sleeves are arranged on the threaded rod (8), two large gears (10) are symmetrically mounted on the threaded rod (8), a vertical clamping plate (12) is fixedly mounted on the bottom of the slide seat (11), a transformer (22) is clamped between the two vertical clamping plates (12), a first transformer support plate (14) is fixedly mounted on the inner side of the right vertical clamping plate (12), a second transformer support plate (15) is fixedly mounted on the inner side of the left vertical clamping plate (12), and an anti-slip mechanism is arranged between the first transformer support plate (14) and the second transformer support plate (15); The driving mechanism comprises a synchronous motor (5), a pinion gear (6) and a center bearing gear (7); the synchronous motor (5) is fixedly mounted on the plate (1); the pinion gear (6) is connected to the shaft coupling at the output end of the synchronous motor (5) and the pinion gear (6) is meshed with the center bearing gear (7); the center bearing gear (7) is rotatably mounted on the plate (1) and the center bearing gear (7) is meshed with the large gear (10); The anti-slip mechanism comprises a mounting groove (16), a slider (18) and a tooth groove (21); an electromagnet (17) is fixedly mounted inside the mounting groove (16); the slider (18) is in sliding contact with the inner wall of the mounting groove (16); a telescopic rod (19) is fixedly connected between the electromagnet (17) and the slider (18); a convex tooth (20) is arranged on the side of the slider (18); and the tooth groove (21) is arranged on the inner side of the second transformer support plate (15).
2. A clamp device for transformer detection according to claim 1, characterized in that: The rope (2) is a steel strand.
3. A clamp device for transformer detection according to claim 1, characterized in that: A hanging hook (4) is fixedly mounted on the hanging plate (3).
4. The fixture device for transformer detection according to claim 1, characterized in that: The directions of the internal threads of the two side slide seats (11) and the threaded rod (8) are opposite to each other.
5. The clamp device for transformer detection according to claim 1, characterized in that: The round rod (9) is fixedly mounted on the bottom of the flat plate (1) and the round rod (9) slides through the sliding seat (11).
6. The fixture device for transformer testing according to claim 1, characterized in that: The first transformer support plate (14) and the second transformer support plate (15) are in a staggered distribution relationship with each other.
7. A clamp device for transformer testing according to claim 1, characterized in that: A plurality of ribs (13) are arranged on the back side of the vertical clamping plate (12).
8. The fixture device for transformer testing according to claim 1, characterized in that: The protruding teeth (20) are matched with the tooth grooves (21), and the sliding block (18) is made of permanent magnet material.
Citation Information
Patent Citations
Clamp device for transformer detection
CN213689679U