Transformer
By designing the terminals of the second bracket to fix the secondary coil in the transformer, and combining the use of epoxy resin glue, shock absorbing sleeve and heat dissipation fins, the problem of poor structural design of the existing transformer coil is solved, and the product production efficiency, quality stability and convenience of use are improved.
Patent Information
- Application Number
- CN202421590229.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The coil structure of existing transformers is poor, and the wiring terminals of the secondary coil are difficult to fix, which leads to inconvenient operation of users and has a small scope of application.
A transformer is designed to fix and limit the terminals of the secondary coil to the outside of the magnetic core using the second bracket, and improve the stability and heat dissipation effect of the product through components such as epoxy resin glue, shock absorber and heat dissipation fins.
It improves the production efficiency and quality stability of the transformer, has a clever and reasonable design, is easy to use, and has a wide range of applications. It also reduces noise and vibration and improves the heat dissipation effect.
Smart Images

Figure CN222952914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technology of transformer field, in particular to a transformer. Background Art
[0002] With the development of science and technology, the size of electronic products is getting smaller and smaller, and the size of magnetic components is also required to be smaller and thinner. At present, transformers are indispensable devices in life and industrial production. The existence of transformers is becoming more and more important. While emphasizing functionality, transformers also need to consider structural rationality. The design and use of transformers are particularly important. It can convert the AC and high-voltage mains electricity commonly used in external circuits into low-voltage DC power for some low-power equipment. The transformer is generally composed of a skeleton, a coil and a magnetic core. The enameled wire is first wound on the skeleton to form a coil. Then the magnetic core is installed on the skeleton body and fixed by colloid.
[0003] The coil in the existing transformer is usually provided with two or more windings, among which the winding connected to the power supply is called the primary coil, and the remaining winding is called the secondary coil. Both the primary coil and the secondary coil of the coil have lead ends; however, the structural design of the existing coil on the transformer is poor, the lead end of the primary coil is exposed outside the magnetic core and fixed by a bracket, and the connection end of the secondary coil is directly connected to other processes after being led out from the magnetic core, so that the user has to limit the connection end of the secondary coil before operating other steps on the transformer, which is troublesome to operate, inconvenient to use, and has a small scope of application.
[0004] Therefore, it is necessary to study a new technical solution to solve the above problems. Utility Model Content
[0005] In view of this, the utility model aims to solve the deficiencies in the prior art, and its main purpose is to provide a transformer, which uses a second bracket to fix the connection terminal of the secondary coil and limit it to the outside of the magnetic core, so as to facilitate the user's subsequent operation of the transformer, improve the production efficiency of the product, ensure the quality stability of the product, and has an ingenious and reasonable structural design, easy use, and a wide range of applications.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A transformer comprises a magnetic core, a coil, a first bracket and a second bracket; wherein: the magnetic core has a middle column, and the coil is arranged on the middle column; the coil comprises a primary coil and a secondary coil, and the primary coil is arranged between two adjacent secondary coils, and the primary coil has a first lead end, which extends out of the lower end of the magnetic core and is arranged on the first bracket, and the first bracket is located below the magnetic core; the secondary coil has a second lead end, which extends out of the upper end of the magnetic core and is arranged on the second bracket, and the second bracket is located beside the magnetic core.
[0008] As a preferred embodiment, the magnetic core includes a first magnetic core and a second magnetic core, both of which are E-shaped structures, and are arranged relative to each other. The first magnetic core and the second magnetic core both include a connecting plate and side columns and a winding column arranged on the connecting plate. Two side columns are provided and are respectively arranged at both ends of the connecting plate. The winding column is arranged between the two side columns, and the winding column of the first magnetic core and the winding column of the second magnetic core are assembled and connected to form a middle column.
[0009] As a preferred solution, one of the winding posts of the first magnetic core and the winding posts of the second magnetic core is provided with a groove, and the other is provided with a protrusion that matches the groove, and the protrusion is adapted to be positioned on the groove to realize the assembly connection of the first magnetic core and the second magnetic core.
[0010] As a preferred solution, epoxy resin glue is provided in the groove, and the protrusion and the groove are bonded by the epoxy resin glue.
[0011] As a preferred solution, a shock-absorbing sleeve is provided on the outer side of the magnetic core, and the second bracket is located on one side of the shock-absorbing sleeve.
[0012] As a preferred solution, a heat dissipation structure is provided on the surface of the shock-absorbing sleeve, and a side of the second bracket close to the magnetic core contacts the heat dissipation structure.
[0013] As a preferred solution, the heat dissipation structure is a heat dissipation fin, and the heat dissipation fin is arranged in a ring around the outer surface of the shock absorbing sleeve.
[0014] As a preferred solution, a heat dissipation coating is sprayed on the surface of the shock absorbing sleeve.
[0015] As a preferred solution, the heat dissipation coating is a graphene heat dissipation coating.
[0016] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly uses the design of various components to fix the connection terminal of the secondary coil and limit it to the outside of the magnetic core by using the second bracket, so as to facilitate the user's subsequent operation and processing of the transformer, improve the production efficiency of the product, ensure the quality stability of the product, and the structural design is ingenious and reasonable, easy to use, and has a wide range of applications.
[0017] In addition, the setting of epoxy resin glue is elastic and can play a role in buffering and noise reduction, which greatly reduces the noise generated by the transformer during operation, optimizes the noise index of the transformer as a whole, and improves the usability. At the same time, the setting of the shock-absorbing sleeve reduces the impact of collision or vibration of external objects on the transformer, ensuring the stability of the transformer.
[0018] Furthermore, the provision of the heat dissipation fins improves the heat dissipation effect of the transformer. At the same time, the provision of the heat dissipation coating further improves the heat dissipation effect of the transformer, thereby ensuring the stable use of the transformer.
[0019] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view of an embodiment of the utility model;
[0021] Figure 2 It is a top view of an embodiment of the utility model;
[0022] Figure 3 is a cross-sectional view of a first magnetic core and a second magnetic core according to an embodiment of the utility model;
[0023] Figure 4 It is a cross-sectional view of a magnetic core and a shock-absorbing sleeve according to an embodiment of the utility model.
[0024] Description of the accompanying drawings:
[0025] 11. Magnetic core 111. First magnetic core
[0026] 112. second magnetic core 113. connecting plate
[0027] 114, side column 115, winding column
[0028] 116, groove 117, protrusion
[0029] 121, primary coil 122, secondary coil
[0030] 123, first lead terminal 124, second lead terminal
[0031] 13. First bracket 14. Second bracket
[0032] 15. Epoxy resin glue 16. Shock-absorbing sleeve
[0033] 161. Heat dissipation fins 162. Heat dissipation coating. DETAILED DESCRIPTION
[0034] Please refer to Figures 1 to 4 As shown, it shows the specific structure of an embodiment of the utility model.
[0035] A transformer includes a magnetic core 11, a coil, a first bracket 13 and a second bracket 14; wherein:
[0036] The magnetic core 11 has a middle column, and the coil is arranged on the middle column; the coil includes a primary coil 121 and a secondary coil 122, and the primary coil 121 is arranged between two adjacent secondary coils 122, and the primary coil 121 has a first lead end 123, and the first lead end 123 extends out of the lower end of the magnetic core 11 and is arranged on the first bracket 13, and the first bracket 13 is located below the magnetic core 11, and the secondary coil 122 has a second lead end 124, and the second lead end 124 extends out of the upper end of the magnetic core 11 and is arranged on the second bracket 14, and the second bracket 14 is located on the side of the magnetic core 11; in this way, through the design of various components, the second bracket is used to fix the connection terminal of the secondary coil and limit it to the outside of the magnetic core, so as to facilitate the user's subsequent operation and processing of the transformer, improve the production efficiency of the product, ensure the quality stability of the product, and the structural design is ingenious and reasonable, easy to use, and has a wide range of applications.
[0037] The magnetic core 11 includes a first magnetic core 111 and a second magnetic core 112. The first magnetic core 111 and the second magnetic core 112 are both E-shaped structures. The first magnetic core 111 and the second magnetic core 112 are arranged opposite to each other on the left and right. The first magnetic core 111 and the second magnetic core 112 both include a connecting plate 113 and a side column 114 and a winding column 115 arranged on the connecting plate 113. Two side columns 114 are provided and are respectively arranged at both ends of the connecting plate 113. The winding column 115 is arranged between the two side columns 114. The winding column 115 of the first magnetic core 111 and the winding column 115 of the second magnetic core 112 are assembled and connected to form a middle column.
[0038] Specifically, among the winding posts 115 of the first magnetic core 111 and the winding posts 115 of the second magnetic core 112, one winding post 115 is provided with a groove 116, and the other winding post 115 is provided with a protrusion 117 matched with the groove, and the protrusion 117 is adapted and positioned on the groove 116 to realize the assembly connection of the first magnetic core 111 and the second magnetic core 112, and the epoxy resin glue 15 is provided in the groove 116, and the protrusion 117 and the groove 115 are bonded by the epoxy resin glue 15. Preferably, the groove 116 is provided on the first magnetic core 111, and the protrusion 117 is provided on the second magnetic core 112. In this way, the setting of the epoxy resin glue is elastic and can play a role in buffering and noise reduction, so that the noise generated when the transformer is working is greatly reduced, so that the noise index of the whole transformer product is more optimized and the usability is better.
[0039] In addition, a shock-absorbing sleeve 16 is provided on the outer side of the magnetic core 11, and the second bracket 14 is located on one side of the shock-absorbing sleeve 16. Specifically, a heat dissipation structure is provided on the surface of the shock-absorbing sleeve 16, and a side of the second bracket 14 close to the magnetic core 11 contacts the heat dissipation structure, and the heat dissipation structure is heat dissipation fins 161, and the heat dissipation fins 161 are arranged in a ring around the outer surface of the shock-absorbing sleeve 16. Preferably, a heat dissipation coating 162 is sprayed on the surface of the shock-absorbing sleeve 16, and the heat dissipation coating 162 is a graphene heat dissipation coating. In this way, the setting of the shock-absorbing sleeve reduces the impact of collision or vibration of external objects on the transformer, thereby ensuring the stable use of the transformer. In addition, the setting of the heat dissipation fins improves the heat dissipation effect of the transformer. At the same time, the setting of the heat dissipation coating further improves the heat dissipation effect of the transformer, thereby ensuring the stable use of the transformer.
[0040] The design focus of the utility model is that it mainly uses the design of various components to fix the connection terminal of the secondary coil and limit it to the outside of the magnetic core, so as to facilitate the user's subsequent operation and processing of the transformer, improve the production efficiency of the product, ensure the quality stability of the product, and the structural design is ingenious and reasonable, easy to use, and has a wide range of applications;
[0041] In addition, the setting of epoxy resin glue is elastic and can play a role in buffering and noise reduction, which greatly reduces the noise generated by the transformer during operation, optimizes the noise index of the transformer as a whole, and improves the usability. At the same time, the setting of the shock-absorbing sleeve reduces the impact of collision or vibration of external objects on the transformer, ensuring the stability of the transformer.
[0042] Furthermore, the provision of the heat dissipation fins improves the heat dissipation effect of the transformer. At the same time, the provision of the heat dissipation coating further improves the heat dissipation effect of the transformer, thereby ensuring the stable use of the transformer.
[0043] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A transformer, characterized in that: It includes a magnetic core, a coil, a first bracket and a second bracket; wherein: the magnetic core has a middle column, and the coil is arranged on the middle column; the coil includes a primary coil and a secondary coil, and the primary coil is arranged between two adjacent secondary coils, and the primary coil has a first lead end, which extends out of the lower end of the magnetic core and is arranged on the first bracket, and the first bracket is located below the magnetic core; the secondary coil has a second lead end, which extends out of the upper end of the magnetic core and is arranged on the second bracket, and the second bracket is located beside the magnetic core.
2. A transformer according to claim 1, characterized in that: The magnetic core includes a first magnetic core and a second magnetic core, both of which are E-shaped structures. The first magnetic core and the second magnetic core are arranged relative to each other. The first magnetic core and the second magnetic core both include a connecting plate and side columns and a winding column arranged on the connecting plate. Two side columns are provided and are respectively arranged at both ends of the connecting plate. The winding column is arranged between the two side columns. The winding column of the first magnetic core and the winding column of the second magnetic core are assembled and connected to form a middle column.
3. A transformer according to claim 2, characterized in that: Among the winding posts of the first magnetic core and the winding posts of the second magnetic core, one winding post is provided with a groove, and the other winding post is provided with a protrusion matched with the groove, and the protrusion is adapted to be positioned on the groove to realize the assembly connection of the first magnetic core and the second magnetic core.
4. A transformer according to claim 3, characterized in that: Epoxy resin glue is arranged in the groove, and the protrusion and the groove are bonded by the epoxy resin glue.
5. A transformer according to claim 1, characterized in that: The outer side of the magnetic core is provided with a shock-absorbing sleeve, and the second bracket is located on one side of the shock-absorbing sleeve.
6. A transformer according to claim 5, characterized in that: A heat dissipation structure is arranged on the surface of the shock-absorbing sleeve, and a side of the second bracket close to the magnetic core contacts the heat dissipation structure.
7. A transformer according to claim 6, characterized in that: The heat dissipation structure is a heat dissipation fin, and the heat dissipation fin is arranged in a ring around the outer surface of the shock absorbing sleeve.
8. A transformer according to claim 5, characterized in that: The surface of the shock-absorbing sleeve is sprayed with a heat-dissipating coating.
9. A transformer according to claim 8, characterized in that: The heat dissipation coating is a graphene heat dissipation coating.