High-power discharge machine series connection device special for power supply of construction site pile driver
By designing the box, heat-smoothing plate, semiconductor refrigerator and heat dissipation mechanism in the series device of the discharger powered by pile drivers on the construction site, the problem of poor heat dissipation in the existing devices is solved, and more efficient heat dissipation and safe operation are achieved.
Patent Information
- Application Number
- CN202421664834.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The discharge machine series connected devices powered by existing pile drivers on construction site are poorly dissipated during prolonged use or during summer use, which may cause the battery to overheat and explode.
A high-power discharge machine series device including a box, a heat-smoothing plate, a semiconductor refrigerator and a heat dissipation mechanism is designed. Ventilation holes are provided on both sides of the box, and heat dissipation holes are provided on the back. A built-in heat-smoothing plate and a semiconductor refrigerator are installed to accelerate heat dissipation and diffuse heat to the outside through a heat dissipation mechanism.
It effectively improves the heat dissipation efficiency of the battery, prevents the normal operation and explosion risks caused by overheating, and ensures the stable operation of the device in a long-term or high-temperature environment.
Smart Images

Figure CN222953174U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power supply for construction site pile drivers, in particular to a high-power discharge machine series connection device dedicated to power supply for construction site pile drivers. Background Art
[0002] A construction project refers to an engineering entity formed by the construction of various types of buildings and their ancillary facilities and the installation of supporting lines, pipelines, and equipment. Pile drivers are often needed in construction projects. Pile drivers are pile-driving machines that use impact force to penetrate piles into the ground.
[0003] During use, the pile driver needs to be powered by a discharger series device. In the prior art, most of the discharger series devices on the market are provided with a shell and a plurality of batteries located inside the shell and connected in series. However, most of the discharger series devices on the market only have heat dissipation holes on the surface of the shell to dissipate heat. When the device is used for a long time or in summer, a large amount of heat will be generated. The heat dissipation of the batteries cannot be timely dissipated by simply opening the heat dissipation holes. Poor heat dissipation will affect the normal operation of the batteries, and the batteries may explode due to heat accumulation. In view of this, we propose a high-power discharger series device specially used for powering pile drivers on construction sites. Utility Model Content
[0004] The purpose of the utility model is to provide a high-power discharge generator series device dedicated to powering a construction site pile driver, so as to solve the problem in the prior art proposed in the above background technology that most of the discharge generator series devices on the market are provided with a shell and a plurality of batteries located inside the shell and connected in series, but most of the discharge generator series devices on the market only have heat dissipation holes on the surface of the shell to dissipate heat. When the device is used for a long time or in summer, a large amount of heat will be generated. The heat dissipation of the batteries cannot be timely dissipated by simply opening the heat dissipation holes. Poor heat dissipation will affect the normal operation of the batteries, and the batteries may explode due to heat accumulation. In view of this, we propose the problem of a high-power discharge generator series device dedicated to powering a construction site pile driver.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A high-power discharge machine series device dedicated to powering a construction site pile driver comprises a box body, both left and right side surfaces of the box body are provided with vents connected to the inner cavity thereof, two heat dissipation holes connected to the inner cavity thereof are fixed to the rear side surface of the box body, a box cover fixed to the box body by a plurality of screws is provided on the top surface of the box body, a mounting box is fixed to the front side surface of the box body, a heat spreader is fixed to the inner bottom surface of the box body, a plurality of battery bodies located inside the box body are installed on the top surface of the heat spreader, and a plurality of semiconductor refrigerators located inside the box body are installed on the top surface of the heat spreader, and further comprises:
[0007] The heat dissipation mechanism is arranged inside the box and is used to diffuse the heat generated by several battery bodies and several semiconductor refrigerators during operation to the outside of the box. The heat dissipation mechanism includes two rotating columns rotatably connected to the front surface of the box and located inside the installation box, several fixed rods respectively fixed on the inner walls of the left and right sides of the box, two driven heat dissipation gears coaxially fixed on the circumferential outer wall of the rotating column on the same side and located inside the installation box, a connecting column rotatably connected to the front surface of the box and located between the two driven heat dissipation gears, an active heat dissipation gear coaxially fixed on the circumferential outer wall of the connecting column and meshing with both driven heat dissipation gears, and a motor installed on the front inner wall of the installation box and used to drive the connecting column to rotate. A roller located inside the box and rotatably connected to several fixed rods on the same side is coaxially fixed to the rear surface of the rotating column, and a fan blade located inside the box and used to diffuse heat is fixed to the rear surface of the roller.
[0008] As a preferred embodiment, the heat dissipation mechanism also includes a rotating shaft coaxially connected to the motor output shaft, two driving gears located inside the installation box and meshing with each other, a rotating rod coaxially fixed to the front surface of the connecting column and rotatably connected to the front inner wall of the installation box, and the two driving gears are coaxially fixed on the circumferential outer walls of the rotating rod and the rotating shaft, respectively.
[0009] As a preferred embodiment, filter plates are embedded in the two heat dissipation holes on the rear surface of the installation box, and filter nets are embedded in the air vents on the left and right surfaces of the box body. The fan blades correspond to the positions of the heat dissipation holes on the same side of the rear surface of the box body and are matched in size.
[0010] As a preferred embodiment, a plurality of guide grooves are provided on the top surface of the box body, and a plurality of guide blocks slidably plugged with the guide grooves on the same side of the top surface of the box body are fixed to the bottom end of the box cover.
[0011] As a preferred embodiment, two symmetrical handles are fixed on the top surface of the box cover, and the handles are U-shaped.
[0012] As a preferred embodiment, the two fan blades and the plurality of fixing rods are not in contact with the plurality of battery bodies, and the two rollers are not in contact with the plurality of battery bodies.
[0013] As a preferred embodiment, the connecting column, the active heat dissipation gear, the two rotating columns and the two driven heat dissipation gears are not in contact with the installation box, the rotating rod, the two driving gears, the motor and the rotating shaft are also not in contact with the installation box, the distance between the motor and the rotating rod is 3-11 cm, and the distance between the motor and the driving gear on the same side is 4-10 cm.
[0014] As a preferred embodiment, the transverse cross-sectional shape of the guide groove on the top surface of the box body is I-shaped, and the shape of the guide block is I-shaped to match the shape of the guide groove on the top surface of the box body.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model connects several battery bodies in series so as to supply high power to the construction site pile driver. By arranging a heat spreader and several semiconductor refrigerators, the heat of several battery bodies in the working process can be dissipated. The heat generated by several semiconductor refrigerators and several battery bodies in the working process can be diffused to the outside of the box through the heat dissipation mechanism, so as to dissipate the heat of several battery bodies in time, prevent several battery bodies from affecting their normal work due to poor heat dissipation when used for a long time or in summer, and also prevent several battery bodies from exploding due to heat accumulation;
[0017] 2. In the utility model, a plurality of guide grooves are arranged on the top surface of the box body, and a plurality of guide blocks which are slidably plugged with the guide grooves on the same side of the top surface of the box body are fixed at the bottom end of the box cover, so as to guide the disassembly and assembly of the box cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a partial cross-sectional view of the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the box in the utility model;
[0021] Figure 4 This is one of the partial explosion diagrams in the utility model;
[0022] Figure 5 This is the second partial explosion diagram in the utility model;
[0023] Figure 6 This is the third partial explosion diagram in the utility model;
[0024] Figure 7It is a schematic diagram of the overall structure of the heat dissipation mechanism in the utility model;
[0025] Figure 8 This is one of the partial exploded views of the heat dissipation mechanism in the utility model;
[0026] Fig. 9 This is the second partial exploded view of the heat dissipation mechanism in the utility model.
[0027] The meaning of each number in the figure is:
[0028] 1. Box body; 2. Box cover; 3. Installation box; 4. Heat spreader; 5. Battery body; 6. Semiconductor refrigerator; 7. Heat dissipation mechanism; 71. Rotating column; 72. Fixing rod; 73. Driven heat dissipation gear; 74. Rotating roller; 75. Fan blade; 76. Connecting column; 77. Active heat dissipation gear; 78. Rotating rod; 79. Driving gear; 710. Motor; 711. Rotating shaft; 8. Filter plate; 9. Filter screen; 10. Guide block; 11. Handle. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-Figure 9 The utility model provides a technical solution: a high-power discharge motor series device dedicated to powering a construction site pile driver, including a box body 1, both left and right side surfaces of the box body 1 are provided with vents connected to its inner cavity, the rear side surface of the box body 1 is fixed with two heat dissipation holes connected to its inner cavity, the top surface of the box body 1 is provided with a box cover 2 fixed to it by a plurality of screws, the front side surface of the box body 1 is fixed with a mounting box 3, the inner bottom surface of the box body 1 is fixed with a heat spreader 4, a plurality of battery bodies 5 located inside the box body 1 are installed on the top surface of the heat spreader 4, and a plurality of semiconductor refrigerators 6 located inside the box body 1 are installed on the top surface of the heat spreader 4, and also include:
[0031] The heat dissipation mechanism 7 is arranged inside the box body 1 and is used to diffuse the heat generated by the plurality of battery bodies 5 and the plurality of semiconductor refrigerators 6 during operation to the outside of the box body 1. The heat dissipation mechanism 7 includes two rotating posts 71 rotatably connected to the front surface of the box body 1 and located inside the installation box 3, a plurality of fixing rods 72 respectively fixed on the inner walls of the left and right sides of the box body 1, two driven heat dissipation gears 73 coaxially fixed on the circumferential outer wall of the rotating posts 71 on the same side and located inside the installation box 3, a connecting post 76 rotatably connected to the front surface of the box body 1 and located between the two driven heat dissipation gears 73, an active heat dissipation gear 77 coaxially fixed on the circumferential outer wall of the connecting post 76 and meshing with the two driven heat dissipation gears 73, and a motor 710 installed on the inner wall of the front side of the installation box 3 and used to drive the connecting post 76 to rotate. A roller 74 located inside the box body 1 and rotatably connected to several fixed rods 72 on the same side is coaxially fixed on the surface. A fan blade 75 located inside the box body 1 and used to diffuse heat is fixed on the rear surface of the roller 74. Several battery bodies 5 are connected in series so that high-power power can be supplied to the construction site pile driver. By arranging a heat spreader 4 and several semiconductor refrigerators 6, the heat of several battery bodies 5 during operation can be dissipated. The heat generated by several semiconductor refrigerators 6 and several battery bodies 5 during operation can be diffused to the outside of the box body 1 through the heat dissipation mechanism 7, so that the heat of several battery bodies 5 can be dissipated in time, preventing several battery bodies 5 from being affected in their normal operation due to poor heat dissipation when used for a long time or in summer, and preventing several battery bodies 5 from exploding due to heat accumulation.
[0032] In this embodiment, the heat dissipation mechanism 7 also includes a rotating shaft 711 coaxially connected to the output shaft of the motor 710, two driving gears 79 located inside the installation box 3 and meshing with each other, and a rotating rod 78 coaxially fixed on the front surface of the connecting column 76 and rotatably connected to the front inner wall of the installation box 3. The two driving gears 79 are coaxially fixed on the circumferential outer walls of the rotating rod 78 and the rotating shaft 711, respectively, which can smoothly drive the connecting column 76 to rotate, and then indirectly drive the two fan blades 75 to rotate.
[0033] In addition, filter plates 8 are embedded in the two heat dissipation holes on the rear surface of the installation box 3, and filter screens 9 are embedded in the air vents on the left and right surfaces of the box body 1. The fan blades 75 correspond to the positions of the heat dissipation holes on the same side of the rear surface of the box body 1 and are matched in size, so that the two fan blades 75 can smoothly diffuse the heat inside the box body 1 to its outside.
[0034] Furthermore, a plurality of guide grooves are provided on the top surface of the box body 1, and a plurality of guide blocks 10 are fixed at the bottom end of the box cover 2 and are slidably plugged into the guide grooves on the same side of the top surface of the box body 1, so as to guide the assembly and disassembly of the box cover 2.
[0035] Specifically, two symmetrical handles 11 are fixed on the top surface of the box cover 2 , and the handles 11 are U-shaped, so that the box cover 2 can be easily taken or placed.
[0036] It is worth noting that the two fan blades 75 and the plurality of fixing rods 72 do not contact the plurality of battery bodies 5 , and the two rollers 74 do not contact the plurality of battery bodies 5 , thereby preventing the plurality of battery bodies 5 from being damaged.
[0037] It is worth noting that the connecting column 76, the active heat dissipation gear 77, the two rotating columns 71 and the two driven heat dissipation gears 73 are not in contact with the installation box 3, and the rotating rod 78, the two driving gears 79, the motor 710 and the rotating shaft 711 are also not in contact with the installation box 3. The distance between the motor 710 and the rotating rod 78 is 3-11cm, and the distance between the motor 710 and the driving gear 79 on the same side is 4-10cm. In this article, the distance between the motor 710 and the rotating rod 78 is preferably 10cm, and the distance between the motor 710 and the driving gear 79 on the same side is preferably 8cm, so that the connecting column 76, the active heat dissipation gear 77, the two rotating columns 71, the two driven heat dissipation gears 73, the rotating rod 78, the two driving gears 79, the motor 710 and the rotating shaft 711 can operate normally.
[0038] It is worth emphasizing that the transverse cross-sectional shape of the guide groove on the top surface of the box body 1 is I-shaped, and the shape of the guide block 10 is I-shaped which is compatible with the shape of the guide groove on the top surface of the box body 1, which can make the connection between the guide block 10 and the guide groove on the same side of the top surface of the box body 1 tighter, and thus indirectly make the connection between the box cover 2 and the box body 1 tighter.
[0039] Finally, it should be noted that the battery body 5, semiconductor refrigerator 6, motor 710 and other components involved in the utility model are all universal standard parts or components known to technical personnel in this field, and their structures and principles are all known to technical personnel in this field through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and compatible controllers and power supplies, are connected through wires. The specific connection means should refer to the working principle of the utility model. The electrical connection between each electrical component is completed in a sequential working order, and the detailed connection means are all well-known technologies in the field.
[0040] In the specific use of this embodiment, when it is necessary to dissipate heat for several battery bodies 5 in the working process, firstly, several semiconductor refrigerators 6 and motors 710 are started by the external PLC, and after the several semiconductor refrigerators 6 are started, the temperature of the heat spreader 4 can be reduced. After the temperature of the heat spreader 4 is reduced, heat exchange can be performed with the several battery bodies 5, and then the heat dissipation treatment of the several battery bodies 5 can be performed;
[0041] At the same time, the output shaft of the motor 710 rotates to drive the rotating shaft 711 coaxially connected thereto to rotate, and the rotating shaft 711 rotates to drive the driving gear 79 coaxially fixed thereto on the same side to rotate, and the driving gear 79 rotates to drive another driving gear 79 meshing therewith to rotate, and the other driving gear 79 rotates to drive the rotating rod 78 coaxially fixed thereto to rotate, and the rotating rod 78 rotates to drive the connecting column 76 coaxially fixed thereto to rotate, and the connecting column 76 rotates to drive the active heat dissipation gear 77 coaxially fixed thereto to rotate, and the active heat dissipation gear 77 rotates to drive the two driven heat dissipation gears 73 meshing therewith to rotate, and the driven heat dissipation gear 73 rotates to drive the rotating column 71 coaxially fixed thereto to rotate, and the rotating column 71 rotates to drive the rotating roller 74 coaxially fixed thereto on the same side to rotate, and the rotating roller 74 rotates to drive the fan blade 75 fixed thereto to rotate, and the fan blade 75 rotates so that the heat generated by the plurality of battery bodies 5 and the plurality of semiconductor refrigerators 6 during operation can be dissipated through the two heat dissipation holes on the rear surface of the box body 1, and ventilation can also be carried out through the two vents on the left and right side surfaces of the box body 1 while dissipating heat.
[0042] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A high-power discharge machine series device specially used for powering a construction site pile driver, comprising a box (1), characterized in that: The left and right side surfaces of the box body (1) are both provided with ventilation holes connected to the inner cavity thereof, the rear side surface of the box body (1) is fixed with two heat dissipation holes connected to the inner cavity thereof, the top surface of the box body (1) is provided with a box cover (2) fixed thereto by a plurality of screws, the front side surface of the box body (1) is fixed with a mounting box (3), the inner bottom surface of the box body (1) is fixed with a heat spreader (4), the top surface of the heat spreader (4) is provided with a plurality of battery bodies (5) located inside the box body (1), and the top surface of the heat spreader (4) is provided with a plurality of semiconductor refrigerators (6) located inside the box body (1), and further comprises: A heat dissipation mechanism (7) is arranged inside the box (1) and is used to dissipate heat generated by a plurality of battery bodies (5) and a plurality of semiconductor refrigerators (6) during operation to the outside of the box (1). The heat dissipation mechanism (7) comprises two rotating posts (71) rotatably connected to the front surface of the box (1) and located inside the installation box (3), a plurality of fixing rods (72) respectively fixed to the inner walls on the left and right sides of the box (1), two driven heat dissipation gears (73) coaxially fixed to the circumferential outer wall of the rotating posts (71) on the same side and located inside the installation box (3), and a rotating post (71) rotatably connected to the front surface of the box (1) and located inside the installation box (3). A connecting column (76) between two driven heat dissipation gears (73), an active heat dissipation gear (77) coaxially fixed on the circumferential outer wall of the connecting column (76) and meshing with the two driven heat dissipation gears (73), and a motor (710) mounted on the front inner wall of the installation box (3) and used to drive the connecting column (76) to rotate, a rotating roller (74) located inside the box (1) and rotatably connected to a plurality of fixed rods (72) on the same side coaxially fixed on the rear side surface of the rotating column (71), and a fan blade (75) located inside the box (1) and used to diffuse heat is fixed on the rear side surface of the rotating roller (74).
2. The high-power discharge machine series device dedicated to powering a construction site pile driver according to claim 1, characterized in that: The heat dissipation mechanism (7) further comprises a rotating shaft (711) coaxially connected to the output shaft of the motor (710), two driving gears (79) located inside the installation box (3) and meshing with each other, a rotating rod (78) coaxially fixed to the front surface of the connecting column (76) and rotatably connected to the front inner wall of the installation box (3), and the two driving gears (79) are coaxially fixed to the circumferential outer walls of the rotating rod (78) and the rotating shaft (711), respectively.
3. The high-power discharge machine series device dedicated to powering a construction site pile driver according to claim 1, characterized in that: Filter plates (8) are embedded in the two heat dissipation holes on the rear surface of the installation box (3), and filter screens (9) are embedded in the air vents on the left and right surfaces of the box body (1). The fan blades (75) correspond in position to the heat dissipation holes on the same side of the rear surface of the box body (1) and are of matching size.
4. The high-power discharge machine series device dedicated to powering a construction site pile driver according to claim 1, characterized in that: The top surface of the box body (1) is provided with a plurality of guide grooves, and the bottom end of the box cover (2) is fixed with a plurality of guide blocks (10) which are slidably plugged into the guide grooves on the same side of the top surface of the box body (1).
5. The high-power discharge machine series device dedicated to powering a construction site pile driver according to claim 1, characterized in that: Two mutually symmetrical handles (11) are fixed on the top surface of the box cover (2), and the handles (11) are in a U-shape.
6. The high-power discharge machine series device dedicated to powering a construction site pile driver according to claim 1, characterized in that: The two fan blades (75) and the plurality of fixing rods (72) are not in contact with the plurality of battery bodies (5), and the two rotating rollers (74) are also not in contact with the plurality of battery bodies (5).
7. The high-power discharge machine series device dedicated to powering a construction site pile driver according to claim 2, characterized in that: The connecting column (76), the active heat dissipation gear (77), the two rotating columns (71) and the two driven heat dissipation gears (73) are not in contact with the installation box (3); the rotating rod (78), the two driving gears (79), the motor (710) and the rotating shaft (711) are also not in contact with the installation box (3); the distance between the motor (710) and the rotating rod (78) is 3-11 cm, and the distance between the motor (710) and the driving gear (79) on the same side is 4-10 cm.
8. The high-power discharge machine series device for powering a construction site pile driver according to claim 4, characterized in that: The transverse cross-sectional shape of the guide groove on the top surface of the box body (1) is in the shape of an I-beam, and the shape of the guide block (10) is in the shape of an I-beam that matches the shape of the guide groove on the top surface of the box body (1).