Crimping machine for wire harness production

By designing a crimping machine for wire harness production, using structures such as placement grooves, assembly grooves, L-shaped grooves, bidirectional screws and L-shaped rods, the problems of wasteful structure and high production costs during template replacement in the prior art are solved, and the rapid fixing and replacement of templates are achieved, extending service life and reducing production costs.

CN222953507UActive Publication Date: 2025-06-06WUHAN MAOHENG DONGAN ELECTRICAL APPLIANCES CO LTD
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Patent Information

Application Number
CN202422089926.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-06
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing crimping machine for harness terminal processing will cause waste of other structures when replacing the template and will have high production costs.

Method used

A crimping machine for wire harness production is designed, using structures such as placement grooves, assembly grooves, L-shaped grooves, bidirectional screws and L-shaped rods to achieve rapid fixing and replacement of the template, reduce structural waste, and extend the service life through the double-sided mold cavity design of the template.

Benefits of technology

It realizes that no other structure is wasted when replacing the template, reduces the production cost of the template, and extends the service life and replacement cycle of the template.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crimping machine for wire harness production, which comprises a base and a moving block, the top of the base is provided with a placing groove, the bottom of the base is provided with an assembling groove, one side of the inner wall of the assembling groove is provided with a round hole, two sides of the inner wall of the placing groove are provided with L-shaped grooves, the L-shaped grooves are communicated with the assembling groove, one side of the outer wall of the base is provided with a through hole, and the through hole is communicated with the assembling groove. Through the structural design of the containing groove, the assembling groove, the L-shaped groove, the two-way threaded rod, the L-shaped rod and the like, when the device is used, after a formwork is placed in the containing groove to be preliminarily limited, the L-shaped rod can be matched with a positioning groove preset in the formwork by rotating the operation rod, and the formwork is placed in the containing groove to be preliminarily limited; the template can be further fixed, waste of other structures cannot be caused when the template is replaced, related structures used for positioning the template can be reused, meanwhile, only the positioning grooves need to be machined when the template is produced, and compared with the prior art, the production cost of the template is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of crimping machines, in particular to a crimping machine for wire harness production. Background Art

[0002] The wiring harness is a wiring component that connects various electrical devices in the circuit. The wiring harness is generally composed of an insulating sheath, a terminal, a wire and an insulating wrapping material. A wire harness crimping machine is usually used in the production process of the wire harness. The terminal is deformed by extrusion to make it firmly connected to the wire. China has authorized a utility model patent (Announcement No.: CN221467011U) to disclose a crimping machine for processing wire harness terminals. Through the cooperation between the limit block, the fixed frame, the guide rod, the card plate, the spring and the sleeve, the effect of quickly installing and disassembling the template is achieved, which solves the problem that the lower mold of some wire harness terminal processing crimping machines is relatively fixed and inconvenient to replace, reduces the difficulty of installation and disassembly, and improves the efficiency of replacement.

[0003] There are still some shortcomings in the use of the above-mentioned device: specifically, in the prior art, a fixing frame for fixing the template is fixed on the side wall of the fixed template, and the template is disassembled by operating the structure on the fixing frame to separate the fixing frame from the limit block. However, since the template and the fixing frame are fixedly connected, replacing the template means that the original fixing frame and the structure on the fixing frame cannot be reused, resulting in waste. At the same time, when producing templates, each template must be equipped with a fixing frame, which increases the production cost. Therefore, a crimping machine for wire harness production is proposed in view of the above situation. Utility Model Content

[0004] The utility model provides a crimping machine for wire harness production, which has the advantages that no waste of other structures will be caused when replacing the template, and the relevant structures for positioning the template can be reused.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A crimping machine for wire harness production comprises a base and a moving block. A placement groove is provided on the top of the base, an assembly groove is provided on the bottom of the base, a circular hole is provided on one side of the inner wall of the assembly groove, L-shaped grooves are provided on both sides of the inner wall of the placement groove, the L-shaped grooves are connected to the assembly groove, and a through hole is provided on one side of the outer wall of the base, the through hole is connected to the assembly groove.

[0007] An operating rod is rotatably matched on the through hole, the operating rod is inserted into the assembly groove and fixedly connected with a bidirectional screw, and one end of the bidirectional screw away from the operating rod is rotatably matched with the round hole.

[0008] There are two moving blocks, and the two moving blocks are provided with threaded holes with opposite thread directions. The tops of the two moving blocks are fixedly connected with L-shaped rods, and the two L-shaped rods are matched with the L-shaped grooves. The two moving blocks are respectively matched with the bidirectional screw threads through the threaded holes, and the two moving blocks are slidably matched with the assembly grooves.

[0009] A template is placed in the placement groove, and a row of mold cavities are provided on the top and bottom of the template, with seven mold cavities in each row. Positioning grooves are provided on both sides of the outer wall of the template, and the positioning grooves cooperate with the L-shaped rods. There are two positioning grooves on each side.

[0010] Preferably, a bracket is provided on the top of the base, and four through holes are opened through the top of the bracket.

[0011] Preferably, four cylinders are arranged on the top of the bracket, the moving ends of the four cylinders pass through the through holes, and the passing ends of the moving ends of the four cylinders are fixedly connected with a pressing plate.

[0012] Preferably, a fixing mechanism is provided on the top of the base.

[0013] Preferably, the operating rod includes a driving rod, the driving rod cooperates with the through hole, and one end of the driving rod away from the bidirectional screw rod is fixedly connected with a knob.

[0014] Preferably, the two positioning grooves are symmetrically arranged about the horizontal center axis of the template.

[0015] The utility model has the following beneficial effects:

[0016] 1. The utility model adopts the design of structures such as placement grooves, assembly grooves, L-shaped grooves, bidirectional screws and L-shaped rods. When using the device, after the template is placed in the placement groove for initial positioning, the L-shaped rod can be matched with the preset positioning groove on the template by rotating the operating rod, thereby further fixing the template. When replacing the template, no waste of other structures will be caused, and the relevant structures for positioning the template can be reused. At the same time, only the positioning groove needs to be processed during the production of the template, which reduces the production cost of the template compared with the prior art.

[0017] 2. The utility model opens a row of mold cavities on both sides of the outer surface of the template. When the mold cavity on one side is severely worn, the template can be flipped over and the mold cavity on the other side can be used to process the wire harness, thereby extending the service life of the template, extending the replacement cycle of the template, and saving the cost of replacing the template. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of a crimping machine;

[0019] Figure 2 It is a schematic diagram of the assembly structure of the L-shaped rod and the template;

[0020] Figure 3 is a schematic diagram of the cross-sectional structure of the base;

[0021] Figure 4 for Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.

[0022] In the figure: 1. base; 101. placement slot; 102. assembly slot; 103. L-shaped slot; 104. through hole; 2. operating rod; 3. bidirectional screw; 4. moving block; 5. L-shaped rod; 6. template; 601. mold cavity; 602. positioning slot; 7. bracket; 8. cylinder; 9. fixing mechanism. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-4 A crimping machine for wire harness production includes a base 1 and a moving block 4. A placement groove 101 is provided on the top of the base 1, an assembly groove 102 is provided on the bottom of the base 1, one side of the inner wall of the assembly groove 102 has a round hole, L-shaped grooves 103 are provided on both sides of the inner wall of the placement groove 101, and the L-shaped groove 103 is connected to the assembly groove 102. A through hole 104 is provided on one side of the outer wall of the base 1, and the through hole 104 is connected to the assembly groove 102.

[0025] The through hole 104 is rotatably fitted with an operating rod 2 , which is inserted into the assembly groove 102 and fixedly connected with a bidirectional screw 3 , and one end of the bidirectional screw 3 away from the operating rod 2 is rotatably fitted with the circular hole.

[0026] There are two moving blocks 4, and the two moving blocks 4 are provided with threaded holes with opposite thread directions. The tops of the two moving blocks 4 are fixedly connected with L-shaped rods 5, and the two L-shaped rods 5 are matched with the L-shaped grooves 103. The two moving blocks 4 are respectively threadedly matched with the bidirectional screw 3 through the threaded holes, and the two moving blocks 4 are slidably matched with the assembly grooves 102.

[0027] A template 6 is placed in the placement groove 101, and a row of mold cavities 601 are provided on the top and bottom of the template 6, with seven mold cavities 601 in each row. Positioning grooves 602 are provided on both sides of the outer wall of the template 6, and the positioning grooves 602 cooperate with the L-shaped rod 5, and the number of positioning grooves 602 on each side is two.

[0028] In the present embodiment, when in use, after the template 6 is placed in the placement groove 101 and initially limited, the bidirectional screw 3 is driven to rotate by rotating the operating rod 2. The rotation of the bidirectional screw 3 causes the two movable blocks 4 to move relative to each other, and then the two movable blocks 4 are brought closer, so that the L-shaped rod 5 slides in the L-shaped groove 103, and the L-shaped rod 5 is inserted into the positioning groove 602, thereby further fixing the template 6. When replacing the template 6, no waste of other structures will be caused, and the related structures for positioning the template 6 can be reused. At the same time, when the template 6 is produced, only the positioning groove 602 needs to be processed. Compared with the prior art, the production cost of the template 6 is reduced.

[0029] And when the mold cavity 601 on one side of the template 6 is severely worn, the template 6 can be contacted and positioned, and then the template 6 can be flipped over so that the mold cavity 601 on the other side faces upward. After the template 6 is installed again and positioned, the wire harness can be processed and processed continuously, thereby extending the service life of the template 6, extending the replacement cycle of the template 6, and saving the cost of replacing the template 6.

[0030] In this embodiment, Figure 1 As shown, a bracket 7 is provided on the top of the base 1, and four through holes are opened through the top of the bracket 7. Four cylinders 8 are provided on the top of the bracket 7, and the moving ends of the four cylinders 8 pass through the through holes. The outgoing ends of the moving ends of the four cylinders 8 are fixedly connected with pressure plates.

[0031] In this embodiment, the cylinder 8 is externally connected to a power supply and a switch. Through the operation of the cylinder 8, the pressing plate can be lowered to cooperate with the template 6 to complete the crimping process between the wire harness and the terminal.

[0032] In this embodiment, Figure 1 As shown, a fixing mechanism 9 is provided on the top of the base 1 .

[0033] In this embodiment, the composition structure of the fixing mechanism 9 is the same as the composition structure of the fixing assembly in the prior art (Announcement No.: CN221467011U), and will not be described in detail here.

[0034] In this embodiment, Figure 1 and Figure 2 As shown, the operating rod 2 includes a driving rod, which cooperates with the through hole 104 , and one end of the driving rod away from the bidirectional screw rod 3 is fixedly connected with a knob.

[0035] In this embodiment, the setting of the knob is convenient for the operator to operate, thereby driving the bidirectional screw rod 3 to rotate.

[0036] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, the two positioning grooves 602 are symmetrically arranged about the horizontal center axis of the template 6.

[0037] In this embodiment, the two symmetrically arranged positioning grooves 602 ensure that after the template 6 is turned over, the positioning grooves 602 can always be plugged and matched with the L-shaped rod 5.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A crimping machine for wire harness production, comprising a base (1), characterized in that: The top of the base (1) is provided with a placement groove (101), the bottom of the base (1) is provided with an assembly groove (102), one side of the inner wall of the assembly groove (102) has a circular hole, both sides of the inner wall of the placement groove (101) are provided with L-shaped grooves (103), the L-shaped grooves (103) are connected to the assembly groove (102), and one side of the outer wall of the base (1) is provided with a through hole (104), the through hole (104) is connected to the assembly groove (102); The through hole (104) is rotatably engaged with an operating rod (2), the operating rod (2) is inserted into the assembly groove (102) and is fixedly connected with a bidirectional screw rod (3), and one end of the bidirectional screw rod (3) away from the operating rod (2) is rotatably engaged with the circular hole; It also includes a moving block (4), wherein there are two moving blocks (4), the two moving blocks (4) are provided with threaded holes with opposite thread directions, the tops of the two moving blocks (4) are fixedly connected with L-shaped rods (5), the two L-shaped rods (5) are matched with the L-shaped grooves (103), the two moving blocks (4) are respectively threadedly matched with the bidirectional screw rod (3) through the threaded holes, and the two moving blocks (4) are slidably matched with the assembly grooves (102); A template (6) is placed in the placement groove (101), and a row of mold cavities (601) are provided on the top and bottom of the template (6), and the number of the mold cavities (601) in each row is seven. Positioning grooves (602) are provided on both sides of the outer wall of the template (6), and the positioning grooves (602) cooperate with the L-shaped rod (5), and the number of the positioning grooves (602) on each side is two.

2. A crimping machine for wire harness production according to claim 1, characterized in that: A bracket (7) is provided on the top of the base (1), and four through holes are formed through the top of the bracket (7).

3. A crimping machine for wire harness production according to claim 2, characterized in that: Four cylinders (8) are arranged on the top of the bracket (7), the moving ends of the four cylinders (8) pass through the through holes, and the outgoing ends of the moving ends of the four cylinders (8) are fixedly connected with a pressing plate.

4. A crimping machine for wire harness production according to claim 2, characterized in that: A fixing mechanism (9) is provided on the top of the base (1).

5. A crimping machine for wire harness production according to claim 1, characterized in that: The operating rod (2) comprises a driving rod, the driving rod cooperates with the through hole (104), and one end of the driving rod away from the bidirectional screw rod (3) is fixedly connected to a knob.

6. A crimping machine for wire harness production according to claim 1, characterized in that: The two positioning grooves (602) are symmetrically arranged about the horizontal center axis of the template (6).

Citation Information

Patent Citations

  • Crimping machine for wire harness terminal processing

    CN221467011U