Uniform-mixing gas mixer

By adopting a dual-segment mixing structure in the gas mixer, combined with the design of the intake nozzle and the mixing mesh core, the problem of low mixing efficiency of traditional mixers is solved, and efficient mixing and combustion purification of waste gas and oxygen is achieved.

CN222956214UActive Publication Date: 2025-06-10YONGJIA COUNTY JIDA SPECIAL VALVE CO LTD
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Patent Information

Application Number
CN202520865450.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2025-06-10
Estimated Expiration
2035-05-06

AI Technical Summary

Technical Problem

The mixing efficiency of traditional gas mixers is low, which makes it difficult for combustible components in the exhaust gas to be fully burned, and reduces the quality of the exhaust gas purification treatment.

Method used

Using a dual-section mixing structure, the mixing nozzle is provided at the bottom of the mixing cylinder seat for one-stage mixing, and the mixing mesh core with corrugated mesh holes is performed in the mixing mesh core, and the mixing uniformity between waste gas and oxygen is improved in combination with the secondary oxygen in the ring-side air intake holes.

Benefits of technology

It effectively improves the mixing uniformity of waste gas and oxygen, promotes the combustion purification of waste gas, and improves the quality of waste gas purification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gas mixers, and discloses a gas mixer capable of uniformly mixing, which adopts a double-sectional type mixing structure, in the first-stage mixing, oxygen is introduced into a mixing cylinder seat through gas inlet spray pipes which are uniformly arranged at the lower part of the mixing cylinder seat in a circumferential shape; oxygen and waste gas entering the mixing cylinder base are subjected to first-stage mixing, then in the mixing net core, the mixed gas is subjected to secondary mixed flow mixing through the mixing net core with corrugated net holes, secondary oxygen supplementation is carried out through the annular side gas inlet holes, and second-stage mixing of the gas is completed in the mixing net core; the mixing uniformity of waste gas and oxygen can be effectively improved, combustion and purification of the waste gas are more thorough, improvement of the purification quality of the waste gas is facilitated, the spherical gas distribution cover is installed at the gas outlet end of the gas inlet spray pipe, oxygen can be evenly diffused through flow distribution of the spherical gas distribution cover, the oxygen can be more rapidly and evenly mixed with the introduced waste gas, and the purification quality of the waste gas is improved. And the mixing uniformity of the gas can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gas mixers, in particular to a gas mixer with uniform mixing. Background Technique

[0002] In the process of industrial production, production by-products are usually generated, and waste gas is the main product. When treating waste gas, for the combustible substances in the waste gas, the waste gas is mainly discharged into the combustion chamber and ignited, and the waste gas containing components such as formaldehyde gas and acidic catalysts is removed completely by high-temperature incineration. The gas mixer is an important device in the treatment of combustible waste gas. Due to the insufficient oxygen content in the waste gas, if there is no additional waste gas entering the combustion chamber, it will be difficult to burn and effective purification treatment cannot be obtained. Therefore, at the outlet of the waste gas treatment device, a gas mixer needs to be equipped to provide combustion conditions and ensure sufficient gas combustion.

[0003] Traditional gas mixers mostly adopt the mixing method of mixed flow inlet. The introduced gas is mixed by flow diffusion, and the mixing efficiency is low. The gas mixture flowing out of the mixer is not well mixed uniformly. During subsequent combustion, the combustible components in the waste gas are difficult to burn fully, which will reduce the purification treatment quality of the waste gas. Therefore, a gas mixer with uniform mixing is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a gas mixer with uniform mixing to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A gas mixer with uniform mixing, including a mixing cylinder base, a mixing mesh core and a spherical gas distribution cover. The mixing cylinder base is in the shape of a cylinder base. An intake end pipe is communicated and arranged in the middle of the mixing cylinder base. An air outlet port and an air inlet port are respectively arranged on the upper and lower end sides of the mixing cylinder base.

[0006] The lower part inside the mixing cylinder base is evenly arranged in a circumferential shape with intake spray pipes. A spherical gas distribution cover is installed at the end of the intake spray pipe. The mixing mesh core is embedded and supported and installed on the upper part inside the mixing cylinder base. The upper part inside the mixing cylinder base is evenly provided with circumferential side intake holes, and the circumferential side intake holes are communicated with a mixing cavity arranged in the middle of the mixing mesh core.

[0007] Preferably, the upper part of the above mixing cylinder base is evenly provided with lifting lugs. A gas guiding cavity is arranged between the outer cylinder walls of the mixing cylinder base. The intake end pipe is fixedly communicated and installed with the outer side of the gas guiding cavity.

[0008] Preferably, the above intake spray pipes are evenly fixedly communicated and installed on the inner cylinder wall side of the mixing cylinder base. The intake spray pipes are arranged in an inclined shape, and the intake spray pipes are communicated with the inner side of the gas guiding cavity.

[0009] Preferably, the above spherical gas distributor is in the shape of a spherical cover. The spherical surface side of the spherical gas distributor is uniformly penetrated with diversion holes, and the air inlet end of the spherical gas distributor is connected and installed with the end of the air inlet nozzle through a thread.

[0010] Preferably, a support ring seat is fixedly installed inside the upper side of the above mixing cylinder base. The mixing mesh core is supported and fixedly fitted inside the mixing cylinder base through the support ring seat, and mixing flow holes are uniformly arranged in the middle of the mixing mesh core.

[0011] Preferably, the above mixing cavity is arranged in the middle of the mixing mesh core. Connecting slots are uniformly arranged on the outer side of the mixing cavity, and a protective mesh cover is arranged on the opening side of the connecting slots.

[0012] Preferably, the above annular side air inlet holes are uniformly and circumferentially penetrated through the inner wall side of the upper part of the mixing cylinder base. The annular side air inlet holes are communicated with the inner wall side of the air guide cavity, and the annular side air inlet holes are communicated with the mixing cavity through the connecting slots.

[0013] Compared with the prior art by adopting the above technical solutions, the present utility model has the following technical effects:

[0014] This gas mixer adopts a double-stage segmented mixing structure. In the first-stage mixing, oxygen is introduced into the mixing cylinder base through the air inlet nozzles uniformly arranged in a circumferential shape at the lower part of the mixing cylinder base, so that oxygen is mixed with the waste gas entering the mixing cylinder base in the first stage. Then, inside the mixing mesh core, the mixed gas is subjected to secondary mixing through the mixing mesh core with corrugated mesh holes, and secondary oxygen supplementation is carried out through the annular side air inlet holes. The second-stage mixing of the gas is completed inside the mixing mesh core, which can effectively increase the mixing uniformity of the waste gas and oxygen, make the combustion purification of the waste gas more thorough, be conducive to improving the waste gas purification quality, and a spherical gas distributor is installed at the air outlet end of the air inlet nozzle. The diversion of the spherical gas distributor can make the oxygen diffuse uniformly, so that the oxygen can be mixed with the introduced waste gas more quickly and uniformly, and the mixing uniformity of the gas can be further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a schematic three-dimensional structure diagram of the upper side of the whole of the present utility model;

[0017] Figure 2Schematic diagram of the overall lower - side three - dimensional structure of the present utility model;

[0018] Figure 3 Schematic diagram of the middle - section plane structure of the mixing cylinder base of the present utility model;

[0019] Figure 4 Schematic diagram of the three - dimensional structure of the mixing mesh core of the present utility model;

[0020] Figure 5 Schematic diagram of the middle - section three - dimensional structure of the mixing cylinder base of the present utility model.

[0021] Explanation of reference numerals: 1. Mixing cylinder base; 2. Mixing mesh core; 3. Spherical gas - distributing cover; 4. Intake end pipe; 5. Intake port; 6. Exhaust port; 7. Air - guiding cavity; 8. Intake spray pipe; 9. Support ring base; 10. Ring - side intake hole; 11. Connecting slot; 12. Lifting lug. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of this application. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that this application can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in this application.

[0024] Please refer to Figures 1-5 , the present utility model provides a technical solution: a gas mixer with uniform mixing, including a mixing cylinder base 1, a mixing mesh core 2, and a spherical gas - distributing cover 3. As shown in the attached Figure 1 figure, the mixing cylinder base 1 is in the shape of a cylinder base. To facilitate the mixed flow of waste gas, an exhaust port 6 and an intake port 5 are respectively arranged on the upper and lower end sides of the mixing cylinder base 1. To facilitate the mixed flow of oxygen, as shown in the attached Figure 3 figure, an intake end pipe 4 is connected and arranged in the middle of the mixing cylinder base 1. An air - guiding cavity 7 is arranged between the outer wall sandwich layers of the mixing cylinder base 1. The intake end pipe 4 is fixedly connected and installed with the outer side of the air - guiding cavity 7. To facilitate the hoisting and movement of the mixing cylinder base 1, lifting lugs 12 are uniformly arranged on the upper part of the mixing cylinder base 1.

[0025] In order to improve the uniformity of oxygen introduction and mixing, as shown in the appendix Figure 2 As shown, at the lower inner part of the mixing cylinder base 1, intake nozzles 8 are evenly arranged in a circumferential shape. Specifically, as shown in the appendix Figure 3 As shown, the intake nozzles 8 are evenly and fixedly connected and installed on the inner cylinder wall side of the mixing cylinder base 1 in a circumferential shape. In order to improve the gas mixing uniformity, the intake nozzles 8 are arranged in an inclined manner. The intake nozzles 8 are connected to the inner side of the air guide cavity 7, and oxygen can be evenly introduced into the interior of the mixing cylinder base 1. In order to improve the mixing uniformity, a spherical gas distribution cover 3 is installed at the end of the intake nozzles 8. As shown in the appendix Figure 5 As shown, the spherical gas distribution cover 3 is in the shape of a spherical cover. The spherical surface side of the spherical gas distribution cover 3 is evenly penetrated with shunt holes. The intake end of the spherical gas distribution cover 3 is connected and installed to the end of the intake nozzles 8 by threads. The shunt of the spherical gas distribution cover 3 can make the oxygen diffuse evenly, enabling the oxygen to mix more quickly and evenly with the waste gas introduced, and further improving the gas mixing uniformity.

[0026] The mixing mesh core 2 is arranged in a mesh core structure. The mixing mesh core 2 is fitted and supported and installed at the upper inner part of the mixing cylinder base 1. Specifically, as shown in the appendix Figure 3 As shown, in order to facilitate the installation and support of the mixing mesh core 2, a support ring seat 9 is fixedly installed inside the upper side of the mixing cylinder base 1. The mixing mesh core 2 is supported and fixedly fitted and installed inside the mixing cylinder base 1 through the support ring seat 9. After installation, the side surface of the mixing mesh core 2 is closely attached to the inner wall of the mixing cylinder base 1. In order to improve the gas mixing uniformity, as shown in the appendix Figure 4 As shown, corrugated-like mixing mesh holes are evenly arranged in the middle of the mixing mesh core 2.

[0027] In order to achieve secondary mixing, as shown in the appendix Figure 3 As shown, a mixing cavity is arranged in the middle of the mixing mesh core 2. The mixing cavity is arranged in the middle of the mixing mesh core 2. The outer side of the mixing cavity is evenly provided with connecting notches 11. In order to achieve secondary oxygen supply, as shown in the appendix Figure 5As shown in the figure, annular side air inlet holes 10 are uniformly arranged on the upper inner side of the mixing cylinder base 1. The annular side air inlet holes 10 are uniformly and circumferentially formed through the upper inner wall side of the mixing cylinder base 1. The annular side air inlet holes 10 are connected to the inner wall side of the air guide cavity 7. The annular side air inlet holes 10 are connected to the mixing cavity through the communication slots 11. A double-stage segmented mixing structure is adopted. In the first-stage mixing, oxygen is introduced into the mixing cylinder base 1 through the air inlet nozzles 8 uniformly arranged in a circumferential shape at the lower part of the mixing cylinder base 1, so that the oxygen is mixed with the waste gas entering the mixing cylinder base 1 in the first stage. Then, in the mixing mesh core 2, the mixed gas is subjected to secondary mixing by the mixing mesh core 2 with corrugated mesh holes, and secondary oxygen supplementation is carried out through the annular side air inlet holes 10. The second-stage mixing of the gas is completed in the mixing mesh core 2, which can effectively increase the mixing uniformity of the waste gas and oxygen, make the combustion purification of the waste gas more thorough, and is conducive to improving the waste gas purification quality. In order to install and protect the side of the communication slot 11, as shown in the appendix Figure 4 As shown in the figure, a protective mesh cover is arranged on the opening side of the communication slot 11.

[0028] During operation, oxygen enters the air guide cavity 7 from the intake end pipe 4, and then is respectively shunted and enters the mixing cylinder base 1 from the air inlet nozzles 8 and the annular side air inlet holes 10. At the same time, the external waste gas enters through the air inlet port 5 at the lower part of the mixing cylinder base 1, and is uniformly mixed with the oxygen dispersed and guided by the spherical gas distribution cover 3 at the lower inner side of the mixing cylinder base 1. Then, the mixed gas moves upward to the mixing mesh core 2, and is dispersed and mixed through the corrugated mesh hole structure in the mixing mesh core 2. At the same time, it is secondarily mixed with the oxygen discharged from the annular side air inlet holes 10 in the cavity in the middle of the mixing mesh core 2. Then, the mixed gas passes through the corrugated mesh hole structure at the upper part of the mixing mesh core 2 again to be further mixed evenly. Then, the mixed gas is discharged from the air outlet port 6 at the upper part of the mixing cylinder base 1 and enters the combustion chamber for full combustion, completing the combustion purification of the waste gas.

[0029] In summary, this gas mixer adopts a double-stage segmented mixing structure. In the first-stage mixing, oxygen is introduced into the mixing cylinder base 1 through the air inlet nozzles 8 uniformly arranged in a circumferential shape at the lower part of the mixing cylinder base 1, so that the oxygen is mixed with the waste gas entering the mixing cylinder base 1 in the first stage. Then, in the mixing mesh core 2, the mixed gas is subjected to secondary mixing by the mixing mesh core 2 with corrugated mesh holes, and secondary oxygen supplementation is carried out through the annular side air inlet holes 10. The second-stage mixing of the gas is completed in the mixing mesh core 2, which can effectively increase the mixing uniformity of the waste gas and oxygen, make the combustion purification of the waste gas more thorough, and is conducive to improving the waste gas purification quality. And a spherical gas distribution cover 3 is installed at the air outlet end of the air inlet nozzle 8. The shunt of the spherical gas distribution cover 3 can make the oxygen diffuse evenly, so that the oxygen can be mixed with the introduced waste gas more quickly and evenly, and can further improve the mixing uniformity of the gas.

[0030] Those skilled in the art can understand that the features recited in the various embodiments and / or claims of the present utility model can be combined or / and combined in various ways, even if such combinations or combinations are not explicitly recited in the present utility model. In particular, without departing from the spirit and teachings of the present utility model, the features recited in the various embodiments and / or claims of the present utility model can be combined and / or combined in various ways. All such combinations and / or combinations fall within the scope of the present utility model.

Claims

1. A uniformly mixed gas mixer, comprising a mixing cylinder seat (1), a mixing mesh core (2) and a spherical gas separation cover (3), characterized in that: The mixing cartridge seat (1) is in the shape of a cartridge seat, the middle portion of the mixing cartridge seat (1) is connected to an air inlet end pipe (4), and the upper and lower ends of the mixing cartridge seat (1) are respectively provided with an air outlet port (6) and an air inlet port (5); The lower inner portion of the mixing cylinder seat (1) is evenly provided with air intake nozzles (8) in a circular shape, and the end of the air intake nozzle (8) is installed with a spherical air separation cover (3). The mixing net core (2) is mounted on the upper inner portion of the mixing cylinder seat (1) in an embedded manner, and an annular air intake hole (10) is evenly provided on the upper inner portion of the mixing cylinder seat (1). The annular air intake hole (10) is connected to a mixing cavity provided in the middle of the mixing net core (2).

2. A uniformly mixed gas mixer according to claim 1, characterized in that: The upper portion of the mixing cylinder seat (1) is evenly provided with lifting ears (12), an air guide cavity (7) is provided between the outer cylinder wall interlayers of the mixing cylinder seat (1), and the air inlet end pipe (4) is fixedly connected and installed to the outer side of the air guide cavity (7).

3. A uniformly mixed gas mixer according to claim 2, characterized in that: The air intake nozzle (8) is evenly fixed and connected to the inner wall of the mixing cylinder seat (1) in a circumferential shape, and the air intake nozzle (8) is installed in an inclined distribution shape. The air intake nozzle (8) is connected to the inner side of the air guide cavity (7).

4. A uniformly mixed gas mixer according to claim 3, characterized in that: The spherical gas separation cover (3) is spherical, and flow separation holes are evenly arranged on the spherical side of the spherical gas separation cover (3). The air inlet end of the spherical gas separation cover (3) is connected and installed with the end of the air inlet nozzle (8) through a thread.

5. A uniformly mixed gas mixer according to claim 2, characterized in that: A support ring seat (9) is fixedly mounted inside the upper side of the mixing cylinder seat (1); the mixing mesh core (2) is supported and fixedly mounted inside the mixing cylinder seat (1) by the support ring seat (9); and mixed flow mesh holes are evenly arranged in the middle of the mixing mesh core (2).

6. A uniformly mixed gas mixer according to claim 5, characterized in that: The mixing cavity is arranged in the middle of the mixing mesh core (2), the outer side of the mixing cavity is evenly provided with connecting slots (11), and the opening side of the connecting slots (11) is provided with a protective mesh cover.

7. A uniformly mixed gas mixer according to claim 6, characterized in that: The annular side air inlet holes (10) are uniformly arranged in a circular shape and penetrate the upper inner wall side of the mixing cylinder seat (1). The annular side air inlet holes (10) are connected to the inner wall side of the air guide cavity (7). The annular side air inlet holes (10) are connected to the mixing cavity via the connecting notch (11).