Fireproof door core material stirring device
By designing the stirring assembly in the fireproof door core material agitator, the raw materials are mixed in the vertical direction, the problem of uneven mixing of raw materials in the existing mixing tank is solved, and the uniformity of the core material is improved.
Patent Information
- Application Number
- CN202421814019.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When the existing mixing tank stirs the fireproof door core material, the raw materials are unevenly mixed in the vertical direction, resulting in poor uniformity of the core material.
A fire-proof door core material agitating device is designed, including a tank body, agitating shaft and agitating assembly. The stirring assembly consists of a first stirring blade, a second stirring blade and a conical lifting baffle through which the raw material is circulated between the bottom of the straight section and the conical section, and the stirring is completed within the conical section.
By setting up a stirring component, the powder is ensured to flow in the vertical direction during the stirring process, and the comprehensive mixing of raw materials is achieved, which solves the problem of uneven mixing of powder.
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Figure CN222956233U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of door leaf production equipment, and particularly relates to a stirring device for fireproof door core materials. Background Art
[0002] The production of fireproof door core materials includes the following processes: raw material feeding, raw material stirring, pouring and molding, demolding, bread top cutting, cutting the integral core material into multiple single-board structures, and dust removal.
[0003] Among them, raw material stirring is generally carried out through a stirring tank. The existing stirring tank only drives the blades to stir the raw materials through a rotating shaft. Such a method has the following deficiencies: the raw materials in the stirring tank will be divided into upper and lower zones. When the blades stir, only the raw materials in the upper half area and the lower half area in the stirring tank are horizontally mixed in their respective areas, and the raw materials in the upper half area and the lower half area cannot be vertically mixed. The raw materials after stirring are poured before being evenly mixed, resulting in poor uniformity of the fireproof door core materials. Summary of the Utility Model
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a stirring device for fireproof door core materials. By setting a stirring component, it can ensure that the powder materials flow in the vertical direction during the stirring process, thereby ensuring the comprehensive mixing of the powder materials and solving the problem of uneven mixing due to only horizontal stirring of the powder materials.
[0005] The purpose of the utility model is achieved through the following technical solutions:
[0006] A stirring device for fireproof door core materials includes a tank body and a stirring shaft arranged in the tank body. The stirring shaft is driven by a motor. The tank body includes a straight cylinder section and a conical cylinder section;
[0007] The stirring shaft is provided with a stirring component, and the stirring component is used to circulate the raw materials between the bottom of the straight cylinder section and the conical cylinder section and complete the stirring in the conical cylinder section.
[0008] Further, the stirring component includes a first stirring blade, a second stirring blade, and a conical rising baffle. A plurality of first stirring blades are provided. The first end of the first stirring blade is connected to the stirring shaft, and the second end of the stirring blade is arranged downward towards the conical cylinder section;
[0009] The taper of the rising baffle is the same as that of the conical cylinder section, and the rising baffle is coaxially arranged in the conical cylinder section. There is a raw material rising gap between the rising baffle and the inner wall of the conical cylinder section;
[0010] The first end of the second stirring blade is connected to the stirring shaft, the second end of the second stirring blade is freely arranged, and the second stirring blade is arranged parallel to the inner wall of the conical barrel section, and the second end of the second stirring blade extends into the raw material rising gap.
[0011] Further, a first rib plate is provided on the inner wall of the rising baffle, a second rib plate is provided on the inner wall of the straight barrel section, and the rising baffle is connected to the straight barrel section through the first rib plate, the second rib plate and a connecting rod.
[0012] Further, the second stirring blade is of an L-shaped structure.
[0013] Further, a switchable valve plate is provided at the bottom of the tank body, and the valve plate is used to seal the discharge port of the tank body.
[0014] Further, the valve plate is rotatably connected to the bottom of the tank body through a rotating shaft, one end of the rotating shaft is connected to the first end of a driving plate, and the second end of the driving plate is connected to the piston rod of a cylinder;
[0015] The cylinder is connected to the outer wall of the tank body through a connecting frame.
[0016] Further, a cross-shaped support frame is provided at the top inside the tank body, and the motor is supported by the support frame.
[0017] Further, a sealing plate is provided on the top surface of the support frame, and a feed inlet is provided on the sealing plate.
[0018] Further, arc-shaped cover plates are respectively connected to both sides of the support frame through hinges, the cover plates are used to seal the top of the tank body, and handles are provided on the cover plates.
[0019] The beneficial effects of the present utility model are:
[0020] By arranging the stirring assembly, the present utility model can ensure that the powder flows in the vertical direction during the stirring process, thereby ensuring the full mixing of the powder and solving the problem of uneven mixing of the powder only stirred horizontally. Description of the Drawings
[0021] Figure 1 is a perspective view of the fireproof door core material stirring device in the embodiment of the present utility model;
[0022] Figure 2 is a cross-sectional view of the fireproof door core material stirring device;
[0023] Figure 3 is a perspective view of the stirring shaft, the first stirring blade and the second stirring blade;
[0024] Figure 4 is a top view of the fireproof door core material stirring device;
[0025] Figure 5 is a three-dimensional view of the tank body;
[0026] In the figure, 1 is the tank body; 2 is the stirring shaft; 3 is the straight cylinder section; 4 is the conical cylinder section; 5 is the first stirring blade; 6 is the second stirring blade; 7 is the return baffle; 8 is the raw material return gap; 9 is the connecting rod; 10 is the valve plate; 11 is the rotating shaft; 12 is the driving plate; 13 is the cylinder; 14 is the connecting frame; 15 is the support frame; 16 is the cover plate. Specific implementation mode
[0027] Next, in combination with the embodiments, the technical solutions of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work belong to the scope of protection of the present invention.
[0028] Refer to Figures 1-5 , the present invention provides a technical solution:
[0029] Embodiment:
[0030] As Figures 1-5 shown, a stirring device for a fire door core material includes a tank body 1 and a stirring shaft 2 arranged in the tank body 1. The stirring shaft 2 is driven by a motor. The tank body includes a straight cylinder section 3 and a conical cylinder section 4;
[0031] A stirring assembly is arranged on the stirring shaft 2. The stirring assembly is used to circulate the raw materials between the bottom of the straight cylinder section 3 and the conical cylinder section 4 and complete stirring in the conical cylinder section 4.
[0032] As Figures 1-3 shown, the stirring assembly includes a first stirring blade 5, a second stirring blade 6 and a (vertically open at both ends) conical return baffle 7. A plurality of first stirring blades 5 are arranged. The first end of the first stirring blade 5 is connected to the stirring shaft 2, and the second end of the stirring blade is arranged downward towards the conical cylinder section 4;
[0033] The taper of the return baffle 7 is the same as that of the conical cylinder section 4 (and the large-diameter end of the return baffle 7 is arranged upward), and the return baffle 7 is coaxially arranged in the conical cylinder section. A raw material return gap 8 is provided between the return baffle 7 and the inner wall of the conical cylinder section 4;
[0034] The first end of the second stirring blade 6 is connected to the stirring shaft 2, the second end of the second stirring blade 6 is freely arranged, and the second stirring blade 6 is arranged parallel to the inner wall of the conical cylinder section 4. The second end of the second stirring blade 6 extends into the raw material return gap 8.
[0035] The second stirring blade 6 is of an L-shaped structure.
[0036] 1. Figure 2 The arrow direction in the figure indicates the raw material circulation direction; 2. The stirring shaft 2 is connected to the output shaft of the motor through a coupling; and to reduce the weight of the stirring shaft 2, the stirring shaft 2 is hollow. 3. To ensure the coaxiality of the stirring shaft 2 and the tank body 1, transverse ribs can be provided at the discharge port of the tank body 1, and the bottom of the stirring shaft 2 is connected to the transverse ribs through a bearing seat and bearings. 4. The first stirring blade 5 is located between the stirring shaft 2 and the inner side of the rising baffle 7. 5. The rising baffle 7 is provided with an opening groove for the first stirring blade 5 to pass through to facilitate the installation of the stirring blade.
[0037] Working principle: After the raw materials enter the tank body 1, the motor is started; the motor drives the stirring shaft 2 to rotate.
[0038] When the stirring shaft 2 rotates, the first stirring blade 5 cooperates with the inner side of the rising baffle 7 to press down the powder material (referring to the raw material: specifically powdered cement), and during this process, the first stirring blade 5 stirs the powder material at the same time. When the divided material is pressed to the lower end of the rising baffle 7, and as the powder material is continuously pressed down, the powder material at the lower end of the rising baffle 7 is extruded to re-enter the conical section 4 through the raw material rising gap 8 (the powder material inside the rising baffle 7 is under pressure, while there is no pressure acting between the raw material rising gaps 8. Therefore, when the powder material is pressed to the bottom end of the rising baffle 7, it rises and flows back through the raw material rising gap 8 under the extrusion of the first stirring blade 5). During this process, the second stirring blade 6 drives the powder material to move to ensure that the powder material is evenly distributed in the rising gap.
[0039] After the powder material enters the conical section 4, it is stirred and pressed down by the first stirring blade 5 again, and so on in a cycle to achieve the blending and mixing of the upper and lower layers of powder materials.
[0040] The utility model can ensure the vertical flow of the powder material during the stirring process by setting the stirring assembly, thereby ensuring the full mixing of the powder material and solving the problem of uneven mixing of the powder material due to only horizontal stirring.
[0041] Further, as Figure 2 and Figure 4 shown, the inner wall of the rising baffle 7 is provided with a first rib plate, the inner wall of the straight cylinder section 3 is provided with a second rib plate, and the rising baffle 7 is connected to the straight cylinder section 3 through the first rib plate, the second rib plate, and the connecting rod 9.
[0042] After the rising baffle 7 is assembled with the first rib plate and the connecting rod 9 in this way, only by connecting the upper end of the connecting rod 9 to the second rib plate outside the tank body 1 can the installation of the rising baffle 7 be completed. The rising baffle 7 is convenient to install and has strong operability.
[0043] Further, as Figures 3-5As shown, a valve plate 10 that can be opened and closed is provided at the bottom of the tank body 1, and the valve plate 10 is used to seal the discharge port of the tank body 1.
[0044] The valve plate 10 is rotatably connected to the bottom of the tank body 1 through a rotating shaft 11 (one side of the valve plate 10 is connected to the rotating shaft 11), one end of the rotating shaft 11 is connected to the first end of a driving plate 12, and the second end of the driving plate 12 is connected to the piston rod of a cylinder 13;
[0045] The cylinder 13 is connected to the outer wall of the tank body 1 through a connecting frame 14. A connecting plate is provided at the discharge port of the tank body 1, and a rotating seat (which can be, but is not limited to, a bearing seat) is provided on the connecting plate, and the rotating shaft 11 is rotatably connected to the rotating seat.
[0046] With such a setting, the valve plate 10 is opened outward, thereby avoiding the influence of the installation of the internal stirring shaft 2 on the opening and closing of the valve plate 10. When the valve plate 10 needs to be opened, the cylinder 13 is started to retract the piston rod. In this process, the piston rod drives the rotating shaft 11 to rotate through the connecting plate, thereby opening the valve plate 10. Among them, to ensure the stability of the opening and closing of the valve plate 10, both ends of the rotating shaft 11 are respectively connected to the cylinder 13, and the two cylinders 13 act synchronously.
[0047] Further, as Figure 3 and Figure 5 shown, a cross-shaped support frame 15 is provided at the top inside the tank body 1, and the motor is supported by the support frame 15.
[0048] A sealing plate is provided on the top surface of the support frame 15, and a feed port is provided on the sealing plate.
[0049] Arc-shaped cover plates 16 are respectively connected to both sides of the support frame 15 through hinges. The cover plates 16 are used to seal the top of the tank body 1, and handles are provided on the cover plates 16.
[0050] The provided cover plates are convenient to open for cleaning or overhauling the inside of the tank body.
[0051] The above is only the preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. And the changes and modifications made by those skilled in the art that do not depart from the spirit and scope of the present invention should all be within the protection scope of the appended claims of the present invention.
Claims
1. A fire door core material stirring device, comprising a tank body and a stirring shaft arranged in the tank body, wherein the stirring shaft is driven by a motor, and characterized in that: The tank body comprises a straight cylinder section and a conical cylinder section; The stirring shaft is provided with a stirring assembly, which is used to circulate the raw materials between the bottom of the straight cylinder section and the conical cylinder section and complete the stirring in the conical cylinder section.
2. The fire door core material stirring device according to claim 1, characterized in that: The stirring assembly comprises a first stirring blade, a second stirring blade and a conical rebound baffle, wherein a plurality of the first stirring blades are provided, a first end of the first stirring blade is connected to the stirring shaft, and a second end of the stirring blade is arranged downward toward the conical cylinder section; The taper of the recovery baffle is the same as that of the conical cylinder section, and the recovery baffle is coaxially arranged in the conical cylinder section, and a raw material recovery gap is provided between the recovery baffle and the inner wall of the conical cylinder section; The first end of the second stirring blade is connected to the stirring shaft, the second end of the second stirring blade is freely arranged, and the second stirring blade is arranged parallel to the inner wall of the cone section, and the second end of the second stirring blade extends into the raw material recovery gap.
3. The fire door core material stirring device according to claim 2, characterized in that: The inner wall of the rebound baffle is provided with a first rib plate, the inner wall of the straight tube section is provided with a second rib plate, and the rebound baffle is connected to the straight tube section through the first rib plate, the second rib plate and a connecting rod.
4. The fire door core material stirring device according to claim 2, characterized in that: The second stirring blade is an L-shaped structure.
5. The fire door core material stirring device according to any one of claims 1 to 4, characterized in that: The bottom of the tank body is provided with an openable and closable valve plate, and the valve plate is used to seal the discharge port of the tank body.
6. The fire door core material stirring device according to claim 5, characterized in that: The valve plate is rotatably connected to the bottom of the tank body via a rotating shaft, one end of the rotating shaft is connected to a first end of a driving plate, and a second end of the driving plate is connected to a piston rod of a cylinder; The cylinder is connected to the outer wall of the tank body through a connecting frame.
7. The fire door core material stirring device according to claim 6, characterized in that: A tic-tac-toe-shaped support frame is provided on the top of the tank body, and the motor is supported by the support frame.
8. The fire door core material stirring device according to claim 7, characterized in that: The top surface of the support frame is provided with a sealing plate, and the sealing plate is provided with a feed port.
9. The fire door core material stirring device according to claim 8, characterized in that: Both sides of the support frame are respectively connected with arc-shaped cover plates through hinges. The cover plates are used to seal the top of the tank body, and handles are provided on the cover plates.