Automatic tailing pit slurry making and filling device
By designing an automated tailings pit slurry filling device, the materials are screened and crushed using filter frames and vibration mechanisms, and automated monitoring is achieved through liquid level and concentration detection parts, the problems of easy clumping and unstable concentration of tailings sand are solved, and the filling efficiency and quality are improved.
Patent Information
- Application Number
- CN202420937817.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the mine filling process, tailings sand is prone to agglomeration, causing the pit to clump the pump port after pulping, affecting the filling rhythm, and the concentration and liquid level require manual monitoring, which poses a problem of wasting manpower and unstable concentration.
An automated tailing pit slurry filling device is designed, including a filter frame and a vibration mechanism. The materials are screened and broken through filter plates, rollers and crushed pieces to ensure that no clumped materials enter the pit, and are linked with the controller through liquid level and concentration detection parts to achieve automated monitoring and adjustment.
It effectively avoids the mass of materials blocking the pump port, improves the filling rhythm, reduces the waste of manual monitoring, ensures the stability of the slurry concentration and liquid level, and improves the filling quality.
Smart Images

Figure CN222956502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mine filling, in particular to a device for automatic tailings pit pulp making and filling. Background Technique
[0002] The backfilling of mine goaf needs to make filling slurry through a pit pulp making device. The pit pulp making device consists of a hopper and a conveyor belt. The material is poured into the hopper by a loader. After leaking onto the belt, the belt directly transports the material to the pit to make slurry.
[0003] The main raw materials for mine filling are different tailings sands, which are all fine materials, easy to agglomerate, and have a certain viscosity after moisture adjustment. They are easy to agglomerate and block the pump port after being made into slurry in the pit, affecting the filling rhythm. In the prior art, it is necessary to manually remove the agglomerated materials in the pit, but this method wastes manpower and the cleaning is not comprehensive enough. In addition, the concentration and liquid level of the pit slurry need to be monitored manually. When the liquid level exceeds the limit, it is necessary to manually turn off the belt conveyor, and the concentration control of the pit slurry depends on manual experience, which will cause unstable concentration and affect the filling quality.
[0004] Therefore, we propose a device for automatic tailings pit pulp making and filling to solve the above problems. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a device for automatic tailings pit pulp making and filling, and the specific technical solutions are as follows:
[0006] A device for automatic tailings pit pulp making and filling includes a filtering frame and a vibration mechanism. The vibration mechanism is used to drive the filtering frame to vibrate. The bottom of the filtering frame has a filter mesh plate. The top of the filtering frame is slidably connected with a movable support. A roller is arranged between the movable support and the filter mesh plate. The roller is rotatably connected to the inner side of the movable support. A driving mechanism is arranged on one side of the filtering frame. The driving mechanism is used to drive the roller to move along the length direction of the top surface of the filter mesh plate.
[0007] As an improvement of the above technical solution: a hopper is arranged at the bottom of the filtering frame, and a conveyor is arranged at the bottom of the hopper. The material in the filtering frame is introduced into the conveyor through the hopper, and the conveyor is used to introduce the material into the pit.
[0008] As an improvement of the above technical solution: the vibration mechanism includes a vibrator installed on one side of the bottom of the filter mesh plate. Four corners of the top of the hopper are fixedly connected with telescopic sleeve rods. The top ends of the telescopic sleeve rods are fixedly connected to the bottom end of the filtering frame. Springs are sleeved on the surfaces of the telescopic sleeve rods.
[0009] As an improvement to the above technical solution: both sides of the top of the filter box are provided with sliding grooves, both sides of the bottom of the movable bracket are each provided with a slider matching the sliding groove, and the bottom end of the slider is slidably connected to the sliding groove.
[0010] As an improvement to the above technical solution: the driving mechanism includes a driving motor fixedly installed on one side of the filter box, the output end of the driving motor is fixedly connected with a threaded rod, a connecting plate is fixedly connected to the side of the filter box away from the driving motor, the end of the threaded rod away from the driving motor is rotatably connected to the connecting plate, a moving block is threadedly connected to the surface of the threaded rod, and the top end of the moving block is fixedly connected to the movable bracket through a top block.
[0011] As an improvement to the above technical solution: it further includes a controller, the driving motor is electrically connected to the controller, and the controller is at least used to drive the driving motor to rotate forward and backward.
[0012] As an improvement to the above technical solution: it further includes a liquid level detection component and a concentration detection component. The liquid level detection component is used to monitor the liquid level of the material in the sump, the concentration detection component is used to monitor the concentration of the material in the sump, and the conveyor, the liquid level detection component and the concentration detection component are all electrically connected to the controller.
[0013] As an improvement to the above technical solution: the liquid level detection component is a liquid level sensor, and the concentration detection component is a hydrometer, an ultrasonic sensor or a capacitive concentration sensor.
[0014] As an improvement to the above technical solution: a plurality of crushing blocks are evenly and fixedly connected to the outer surface of the roller.
[0015] As an improvement to the above technical solution: the filter box is arranged in a shape of a Chinese character 'kou'.
[0016] The beneficial effects of the present utility model:
[0017] 1. Before the material is fed, first place the material on the top of the filter mesh plate in the filter box. At the same time, control the driving mechanism through the controller to drive the crushing blocks to move back and forth repeatedly on the top of the filter mesh plate, and at the same time start the vibration mechanism to vibrate the material on the filter mesh plate, so that the material can be screened and the agglomerated material can be broken at the same time, ensuring that no agglomerated material enters the tailing sump, avoiding blockage of the pump port due to agglomeration after feeding, and avoiding affecting the production rhythm.
[0018] 2. The liquid level value of the materials in the sump is monitored by a preset liquid level detector through the controller. When the liquid level value of the materials in the sump reaches the required value, the conveyor can be turned off through the controller to stop importing the materials into the sump, thus realizing the automatic filling of the materials into the sump, which saves time and effort. The concentration of the materials in the sump is monitored by a concentration detector. When the monitored slurry concentration is not within the required range, water or raw materials are added into the sump to meet the concentration requirement and improve the quality of the slurry in the sump. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the whole utility model;
[0020] Figure 2 is a schematic connection structure diagram between the filter frame and the vibration mechanism in the utility model.
[0021] Reference numerals: 1, conveyor; 2, hopper; 3, filter frame; 30, chute; 300, connecting plate; 31, filter mesh plate; 32, movable support; 321, slider; 33, roller; 331, crushing block; 4, vibrator; 41, telescopic sleeve rod; 42, spring; 5, drive motor; 51, threaded rod; 52, moving block; 521, top block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0023] Embodiment
[0024] Please refer to Figure 1 - Figure 2 , a device for automatic tailings sump pulp filling and forming, including a filter frame 3 and a vibration mechanism. The vibration mechanism is used to drive the filter frame 3 to vibrate. The bottom of the filter frame 3 has a filter mesh plate 31. The top of the filter frame 3 is slidably connected with a movable support 32. A roller 33 is arranged between the movable support 32 and the filter mesh plate 31. The roller 33 is rotatably connected to the inner side of the movable support 32. A driving mechanism is arranged on one side of the filter frame 3. The driving mechanism is used to drive the roller 33 to move along the length direction of the top surface of the filter mesh plate 31. Further, a plugging block can be tightly inserted into one side of the filter frame 3. After the materials are processed, the plugging block can be taken out to clean the remaining materials.
[0025] In an alternative embodiment: a hopper 2 is provided at the bottom of the filter box 3, and a conveyor 1 is provided at the bottom of the hopper 2. The materials in the filter box 3 are introduced into the conveyor 1 through the hopper 2, and the conveyor 1 is used to introduce the materials into the pit for filling. Specifically, the conveyor 1 is a conveyor for transporting materials in the prior art, which will not be elaborated in this application. The top port of the hopper 2 is aligned with the filter mesh plate 31, and its cross-sectional area is larger than that of the filter mesh plate 31.
[0026] In an alternative embodiment: the vibration mechanism includes a vibrator 4 installed on one side of the bottom of the filter mesh plate 31. The vibrator 4 is of the prior art and will not be elaborated in this application. Telescopic sleeve rods 41 are fixedly connected to the four corners of the top of the hopper 2, the top ends of the telescopic sleeve rods 41 are fixedly connected to the bottom end of the filter box 3, and a spring 42 is sleeved on the surface of the telescopic sleeve rods 41.
[0027] In an alternative embodiment: sliding grooves 30 are provided on both sides of the top of the filter box 3. Specifically, the sliding grooves 30 are arranged along the length direction of the filter box 3. Both sides of the bottom of the movable bracket 32 are provided with sliders 321 that match the sliding grooves 30, and the bottom ends of the sliders 321 are slidably connected in the sliding grooves 30, so that the movable bracket 32 can drive the roller 33 to slide on the top of the filter mesh plate 31.
[0028] In an alternative embodiment: the driving mechanism includes a driving motor 5 fixedly installed on one side of the filter box 3. The output end of the driving motor 5 is fixedly connected with a threaded rod 51. A connecting plate 300 is fixedly connected to the side of the filter box 3 away from the driving motor 5. The end of the threaded rod 51 away from the driving motor 5 is rotatably connected to the connecting plate 300. A moving block 52 is threadedly connected to the surface of the threaded rod 51, and the top end of the moving block 52 is fixedly connected to the movable bracket 32 through a top block 521.
[0029] In an alternative embodiment: a controller is further included. The controller can be fixedly installed on the filter box 3 or other suitable places. The driving motor 5 is electrically connected to the controller. The controller is at least used to drive the driving motor 5 to rotate forward and backward. Further, by control, the driving motor 5 can be driven to rotate forward and backward in a cyclic order, so that the moving block 52 can repeatedly drive the roller 33 on the movable bracket 32 to move left and right repeatedly above the filter mesh plate 31.
[0030] In an alternative embodiment: a liquid level detection component and a concentration detection component are further included. The liquid level detection component is used to monitor the liquid level of the materials in the pit, and the concentration detection component is used to monitor the concentration of the materials in the pit. The conveyor, the liquid level detection component, and the concentration detection component are all electrically connected to the controller.
[0031] In an alternative embodiment: the liquid level detection component is a liquid level sensor, and the concentration detection component is a hydrometer, an ultrasonic sensor or a capacitive concentration sensor.
[0032] Specifically, the controller presets the liquid level value of the material in the pit monitored by the liquid level detection component. When the liquid level value of the material in the pit reaches the required value, the conveyor 1 can be turned off by the controller to introduce the material into the pit, so as to automatically fill the material into the pit, saving time and effort. The concentration of the material in the pit is monitored by the concentration detection component. When the monitored slurry concentration is not within the required range, water or raw materials are added to the pit to meet the concentration requirement and improve the quality of the slurry in the pit.
[0033] In an alternative embodiment: a plurality of crushing blocks 331 are uniformly and fixedly connected to the outer surface of the roller 33, and the crushing blocks 331 can better crush the material.
[0034] In an alternative embodiment: the filter frame 3 is arranged in a square shape, which facilitates the assembly of the movable support 32 and the roller 33 on the filter frame 3.
[0035] Before aligning the material for feeding, first place the material on the top of the filter mesh plate 31 in the filter frame 3. At the same time, the controller controls the driving mechanism to drive the crushing blocks 331 to move back and forth repeatedly on the top of the filter mesh plate 31, and at the same time starts the vibration mechanism to vibrate the material on the filter mesh plate 31, so that the material can be screened and the agglomerated material can be broken at the same time, ensuring that no agglomerated material enters the grinding tail pit and avoiding blockage of the pump port due to agglomeration after feeding, which affects the production rhythm. After processing the material, the material will be conveyed to the tailing pit through the hopper 2 and the conveyor 1 to make slurry.
[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automated tailings pit slurry filling device, characterized in that: The invention comprises a filter frame (3) and a vibration mechanism, wherein the vibration mechanism is used to drive the filter frame (3) to vibrate, the bottom of the filter frame (3) is provided with a filter screen plate (31), the top of the filter frame (3) is slidably connected to a movable bracket (32), a roller (33) is provided between the movable bracket (32) and the filter screen plate (31), the roller (33) is rotatably connected to the inner side of the movable bracket (32), and a driving mechanism is provided on one side of the filter frame (3), the driving mechanism is used to drive the roller (33) to move in the length direction of the top end surface of the filter screen plate (31).
2. The automated tailings pit slurry filling device according to claim 1, characterized in that: A hopper (2) is provided at the bottom of the filter frame (3), and a conveyor (1) is provided at the bottom of the hopper (2). The material in the filter frame (3) is introduced into the conveyor (1) through the hopper (2), and the conveyor (1) is used to introduce the material into the pit.
3. The automated tailings pit slurry filling device according to claim 2, characterized in that: The vibration mechanism comprises a vibrator (4) mounted on one side of the bottom of the filter screen plate (31); four corners of the top of the hopper (2) are fixedly connected to telescopic sleeves (41); the top end of the telescopic sleeve (41) is fixedly connected to the bottom end of the filter frame (3); and a spring (42) is sleeved on the surface of the telescopic sleeve (41).
4. The automated tailings pit slurry filling device according to claim 3, characterized in that: Both sides of the top of the filter frame (3) are provided with slide grooves (30), and both sides of the bottom of the movable bracket (32) are provided with sliding blocks (321) matching the slide grooves (30), and the bottom ends of the sliding blocks (321) are slidably connected in the slide grooves (30).
5. The automated tailings pit slurry filling device according to claim 4, characterized in that: The driving mechanism comprises a driving motor (5) fixedly mounted on one side of the filter frame (3); an output end of the driving motor (5) is fixedly connected to a threaded rod (51); a side of the filter frame (3) away from the driving motor (5) is fixedly connected to a connecting plate (300); an end of the threaded rod (51) away from the driving motor (5) is rotatably connected to the connecting plate (300); a surface of the threaded rod (51) is threadably connected to a moving block (52); and a top end of the moving block (52) is fixedly connected to a movable bracket (32) via a top block (521).
6. The automated tailings pit slurry filling device according to claim 5, characterized in that: It also includes a controller, the drive motor (5) being electrically connected to the controller, and the controller being used at least to drive the drive motor (5) to rotate forward and reverse.
7. The automated tailings pit slurry filling device according to claim 6, characterized in that: It also includes a controller, a liquid level detection component and a concentration detection component, wherein the liquid level detection component is used to monitor the liquid level of the material in the pit, and the concentration detection component is used to monitor the concentration of the material in the pit, and the conveyor (1), the liquid level detection component and the concentration detection component are all electrically connected to the controller.
8. The automated tailings pit slurry filling device according to claim 7, characterized in that: The liquid level detection component is a liquid level sensor, and the concentration detection component is a hydrometer, an ultrasonic sensor or a capacitive concentration sensor.
9. The automated tailings pit slurry filling device according to claim 1, characterized in that: A plurality of crushing blocks (331) are evenly and fixedly connected to the outer surface of the roller (33).
10. The automated tailings pit slurry filling device according to claim 1, characterized in that: The filter frame (3) is arranged in a U-shape.