Roller part gap adjusting device

By designing a roller component gap adjustment device including a bearing seat, a movable plate and a first adjustment plate, the problem of accuracy and cost of roller crusher during roller gap adjustment is solved, and efficient and low-cost roller gap adjustment is achieved.

CN222956505UActive Publication Date: 2025-06-10TAIBOKE TIANJIN MACHINERY
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Patent Information

Application Number
CN202421777546.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-10
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

When adjusting the roller gap between the existing roller crushers, the artificial adjustment accuracy is poor, the hydraulic transformation cost is high, and the maintenance cost is high.

Method used

A roller component gap adjustment device is designed, including a bearing seat, a movable plate and a first adjustment plate. The roller gap is accurately adjusted by the cooperation of a detachable split structure and a toothed structure.

Benefits of technology

The device is simple and easy to operate, has low cost, has a wide range of practicality, and has strong adjustability, which effectively solves the problems of roller gap adjustment accuracy and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roller part gap adjusting device which comprises a bearing seat and a movable plate, the bearing seat is detachably connected to a rack, and the end of a crushing roller is arranged in the bearing seat; a first adjusting plate matched with the movable plate is arranged on the side of the outer wall of the bearing seat, and an included angle is formed between the plane where the surface of the first adjusting plate is located and the axis of the crushing roller. The roller gap adjusting device has the beneficial effects that the problems that when the roller gap of the conventional roller crusher is adjusted, the precision is relatively poor if manual adjustment is adopted, and the cost and the later maintenance cost are relatively high if hydraulic transformation is carried out are effectively solved.
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Description

Technical Field

[0001] The utility model belongs to the field of crusher accessory structures, and particularly relates to a roll component gap adjusting device. Background Technique

[0002] In a crusher system, since the material is sheared by the crushing tooth plates in the crushing cavity and punctured. During this process, the two crushing rolls of a double-toothed roll crusher are inevitably subjected to the reaction force given by the material, thereby affecting the roll gap, increasing the discharge particle size, and thus affecting the subsequent washing and screening. Moreover, the crushing teeth are also inevitably worn, thereby causing the roll gap to expand.

[0003] One of the commonly used methods for adjusting the roll gap at present is to connect the bearing seat with a movable steel plate. During the operation of a double-toothed roll internal rotation crusher, it mainly resists the large binding force of the material itself, thus causing an outward expansion force on the double rolls in the reverse direction. Therefore, the main stress point of the movable steel plate is outside the bolt. When the gap needs to be adjusted, the movable steel plate is cut or replaced. This method has high requirements for the crushing teeth. Once the crushing teeth are worn, the movable steel plate needs to be replaced or cut. Replacing requires long-term on-site spare parts for the movable steel plate, and it is difficult to determine the spare part size. Cutting the original movable steel plate will make it difficult to accurately cut the hole specifications, and when adjusting the roll inward, a steel block needs to be inserted and welded at the tail of the long hole. This causes the pulling force of the movable steel plate on the roll component to be not compact, the gap movement is large, and the difference from the target value is large. Although there are also double-roll crushers on the market that adjust the gap through a hydraulic adjustment method, the cost is high. Even when retrofitting on the original equipment, a certain amount of funds need to be invested. Content of the Utility Model

[0004] In view of this, the utility model aims to propose a roll component gap adjusting device to solve at least one problem in the background technique.

[0005] To achieve the above object, the technical solution of the utility model is realized as follows:

[0006] A roll component gap adjusting device includes a bearing seat and a movable plate. The bearing seat is detachably connected to the frame, and the end of the crushing roll is arranged in the bearing seat;

[0007] A first adjusting plate cooperating with the movable plate is arranged on the outer wall side of the bearing seat, and the plane where the surface of the first adjusting plate is located has an included angle with the axis of the crushing roll.

[0008] Further, the bearing seat is a split structure, including an upper seat body and a lower seat body;

[0009] The lower seat body is provided with a lower connecting plate, and the lower connecting plate is detachably connected to the frame by using it;

[0010] The upper seat body is provided with an upper connecting plate, and the upper connecting plate is used for detachably connecting with the lower seat body.

[0011] Furthermore, a flange structure is formed by the joint part of the lower seat body and the upper seat body extending outwards. A supporting part is formed between the flange structure and the side wall of the upper seat body, and the first adjusting plate is arranged in the supporting part.

[0012] Furthermore, reserved holes for cooperating with crowbars are arranged at the edges of the contact part between the lower seat body and the frame.

[0013] Furthermore, the movable plate includes a connecting cross beam and two second adjusting plates, and the two second adjusting plates are respectively arranged at both ends of the connecting cross beam;

[0014] Tooth-like structures for engaging are arranged on the surface of the first adjusting plate facing the second adjusting plate and on the surface of the second adjusting plate facing the first connecting plate.

[0015] Furthermore, a plurality of lifting rings are arranged on the movable plate.

[0016] Furthermore, corresponding strip-shaped installation grooves are arranged at the installation part of the frame and the bearing seat, and the lower connecting plate is installed on the strip-shaped installation grooves by adjusting bolts.

[0017] Compared with the prior art, the roller component gap adjusting device of the present utility model has the following

[0018] Advantages:

[0019] (1) For the roller component gap adjusting device of the present utility model, it effectively solves the problems that in the prior art, when adjusting the gap between the counter-rotating rollers of a counter-rotating roller crusher, if manual adjustment is adopted, the accuracy is poor, and if hydraulic transformation is carried out, the cost and the later maintenance cost are relatively high;

[0020] (2) The roller component gap adjusting device of the present utility model has a simple structure, is easy to operate, has a low cost, a wide practical range, and strong adjustability. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The attached drawings constituting a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0022] Figure 1 is a schematic perspective view of the overall structure of the embodiment of the present utility model;

[0023] Figure 2 is a schematic top view of the overall structure of the embodiment of the present utility model;

[0024] Figure 3Schematic side view of the overall structure according to an embodiment of the present utility model.

[0025] Explanation of reference numerals:

[0026] 1 - Movable plate; 11 - Connecting cross beam; 12 - Second adjusting plate; 2 - Upper seat body; 21 - Upper connecting plate; 3 - Lower seat body; 31 - Lower connecting plate; 4 - First adjusting plate; 5 - Supporting part; 6 - Reserved hole; 7 - Suspension ring; 8 - Crowbar. Detailed implementation manners

[0027] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments may be combined with each other.

[0028] The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0029] The present solution discloses a roller component clearance adjustment device, which specifically includes a movable plate 1 and a bearing seat. The bearing seat is a split structure, including an upper seat body 2 and a lower seat body 3. A first adjusting plate 4 is arranged on the side of the bearing seat. The first adjusting plate 4 is inclined and is used in cooperation with the second adjusting plate 12 during use.

[0030] During installation, first, it is necessary to confirm the center distance requirement with the drawing, and use the number of teeth that need to be engaged as confirmed. For example, the designed center distance of the two-tooth roller is 750 mm, and the optimal center distance for the actual crushing effect is 740 mm. It is necessary to adjust the two-tooth roller and the bearing seat 10 mm towards the center, and adjust the single-side roller component 5 mm. Based on the angle design of the teeth of the movable plate 1 and the bearing seat, the number of meshing teeth between the teeth of the movable plate 1 and the bearing seat can be increased. For example, if the bevel angle of the movable plate 1 is designed to be 60°, and each 5 mm is one tooth, then two meshing teeth need to be added to the original number of meshing teeth. After moving the bearing seat to the approximate position, then move the movable plate 1 towards the bearing seat, and then fixedly install the bearing seat cover (i.e., the upper seat body 2). Finally, use the preset suspension ring 7 to hoist and install the movable plate 1, and insert the teeth between the tooth plates from top to bottom.

[0031] During on-site adjustment, first, remove the adjusting bolt used to connect the bearing seat (specifically the lower seat body 3) to the frame, use the crowbar 8 to move the reserved hole 6 part of the bearing seat, confirm the number of meshing teeth according to the actual on-site needs (such as the adjusted roller spacing), adjust the position of the movable plate 1 back and forth, adjust the number of meshing teeth to ensure that the number of meshing teeth on both sides is the same, so as to control the accuracy of the center distance. After the adjustment is completed, tighten the adjusting bolt. A corresponding strip-shaped installation groove is arranged on the frame, and the lower connecting plate 31 is installed on the strip-shaped installation groove by using the adjusting bolt.

[0032] It should be noted that, in actual use, the movable plate 1 is lifted downward from the top by utilizing the lifting ring 7 on the movable plate 1, and the teeth of the second adjustment plate 12 are inserted from the top down into the corresponding teeth of the first adjustment plate 4, thereby completing the meshing / biting between the two, and the setting of the movable plate 1 is utilized to clamp / gather the two bearing seats inward, thereby reducing the pressure borne by the adjusting bolts in the prior art, thereby ensuring a constant spacing between the two roller shafts.

[0033] In order to meet the requirements of different discharge particle sizes, the design of the movable plate 1 and the bearing seat can be adjusted, such as Figure 2 As shown, the tooth-roller gap distance adjustment amount corresponding to each tooth and the total adjustable range or the placement angle of the first adjustment plate 4 and the second adjustment plate 12 can be expanded or reduced, and the fine-tuning requirements of the crushing roller spacing can be met by adjusting the number of teeth meshing between the two tooth plates or the overlapping area between the two tooth plates.

[0034] In the several embodiments provided in the present application, it should be understood that the disclosed methods and systems can be implemented in other ways. For example, the division of the units described above is only a logical function division, and there may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. The above-mentioned units may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the embodiment scheme of the utility model.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A roller component gap adjustment device, characterized in that: It includes a bearing seat and a movable plate. The bearing seat is detachably connected to the frame, and the end of the crushing roller is arranged in the bearing seat; A first adjustment plate matched with the movable plate is arranged on the side of the outer wall of the bearing seat, and an angle is formed between the plane where the surface of the first adjustment plate is located and the axis of the crushing roller; The bearing seat is a split structure, including an upper seat body and a lower seat body; The lower seat body is provided with a lower connecting plate, which is detachably connected to the frame by means of the lower connecting plate; The upper seat body is provided with an upper connecting plate, which is detachably connected to the lower seat body by means of the upper connecting plate; The movable plate includes a connecting crossbeam and two second adjusting plates, and the two second adjusting plates are respectively arranged at two ends of the connecting crossbeam; A toothed structure for engagement is provided on a surface of the first adjustment plate facing the second adjustment plate and a surface of the second adjustment plate facing the first connecting plate.

2. A roller component gap adjustment device according to claim 1, characterized in that: The junction of the lower seat body and the upper seat body extends outward to form a flange structure, and a supporting part is formed between the flange structure and the side wall of the upper seat body. The first adjustment plate is arranged at the supporting part.

3. The roller component gap adjustment device according to claim 1, characterized in that: The edge of the contact portion between the lower seat body and the frame is provided with a reserved hole matched with the crowbar.

4. The roller component gap adjustment device according to claim 1, characterized in that: A plurality of lifting rings are arranged on the movable plate.

5. The roller component gap adjustment device according to claim 1, characterized in that: The mounting positions of the frame and the bearing seat are provided with corresponding strip-shaped mounting grooves, and the lower connecting plate is mounted on the strip-shaped mounting grooves by means of adjusting bolts.