Film coating device for solar cell glass plate production
By introducing lifting components and removable wipe components into the coating device for producing solar cell glass panels, the problem that existing devices cannot adjust the height of the coating roller and lack of cleaning structure according to the thickness of the glass panels is solved, and a more efficient coating process and higher quality coating effect are achieved.
Patent Information
- Application Number
- CN202421844719.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing coating devices for producing solar cell glass plates cannot adjust the height of the coating roller according to the thickness of the glass plates, and lack effective cleaning structures, which affects the coating effect and reduces the working quality.
A coating device including a lifting assembly and a removable wiping assembly is designed. The lifting assembly adjusts the height of the support plate through an electric push rod to ensure that the coating roller maintains proper contact pressure with the surface of the glass plate. The removable wipe assembly includes a T-groove and a wipe sponge for cleaning the surface of the glass panel and removing dust and impurities.
By adjusting the height of the coating roller, the contact pressure and uniformity of the coating film are improved, and the quality of the coating film is enhanced. At the same time, the use of the cleaning structure effectively removes dust and impurities on the surface of the glass plate, improving the working quality of the coating film.
Smart Images

Figure CN222956793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of solar panel processing, and particularly relates to a coating device for producing solar cell glass plates. Background Art
[0002] A solar panel is a device that absorbs sunlight and directly or indirectly converts solar radiant energy into electrical energy through the photovoltaic effect or the photochemical effect. When producing solar cell glass plates, a coating device is used to coat the glass plates. Coating can improve the optical properties of the glass surface, reduce light reflection, increase light transmittance, and thus improve the photoelectric conversion efficiency of solar cells. In addition, some coatings also have characteristics such as self-cleaning, anti-fouling, and anti-corrosion, which help to maintain the long-term performance of solar panels.
[0003] Before coating the glass plate, the existing coating device for producing solar cell glass plates cannot adjust the height of the coating roller 7 according to the thickness of the glass plate to ensure an appropriate contact pressure between the coating roller 7 and the glass plate surface. At the same time, it lacks an effective cleaning structure and does not wipe the glass plate surface. When coating, the dust that may adhere to its surface will affect the coating effect and reduce the working quality of the coating. Summary of the Utility Model
[0004] To solve the problems raised in the above background art, the utility model provides a coating device for producing solar cell glass plates.
[0005] The utility model is implemented by the following technical solutions: A coating device for producing solar cell glass plates, comprising: a base; a storage frame, which is fixedly installed on the top of the base; two sliders, which are symmetrically distributed and slidably installed on the top of the base, and a support plate is installed between the two sliders; a lifting assembly, which is installed on the sliders and is used to drive the support plate to lift; a coating roller, which is rotatably installed at the bottom of the support plate, and a rotation motor for driving the coating roller to rotate is fixedly installed at the bottom of the support plate; a detachable wiping assembly, which is installed on the support plate and is used to wipe the surface of the glass plate; a moving assembly, which is installed on the base and is used to drive the sliders to move left and right.
[0006] As a further improvement of the above solution, the lifting assembly includes electric push rods respectively fixedly installed on the tops of the two sliders, and the support plate is fixedly installed between the telescopic ends of the two electric push rods.
[0007] As a further improvement of the above solution, the detachable wiping assembly includes a fixing plate fixedly installed on the support plate. A T-shaped groove is formed on the fixing plate, and a T-shaped plate is inserted into the T-shaped groove. A wiping sponge is fixedly installed at the bottom of the T-shaped plate.
[0008] As a further improvement of the above solution, the moving assembly includes a moving screw rotatably installed on one side of the base. A moving plate is sleeved on the moving screw in a threaded manner. The moving plate is fixedly connected to one of the sliders. A driving motor is fixedly installed on the base, and an output end of the driving motor is fixedly connected to one end of the moving screw.
[0009] As a further improvement of the above solution, a positioning plate is fixedly installed on the top of the base. A placing groove is formed on the positioning plate for positioning and placing a glass plate.
[0010] As a further improvement of the above solution, a dryer is fixedly inserted on the support plate, and an air outlet of the dryer faces vertically downward.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] With the lifting assembly, the present utility model can adjust the height of the support plate according to the thickness of the glass plate to ensure an appropriate contact pressure between the coating roller and the surface of the glass plate. Before coating, the detachable wiping assembly is used to first clean the surface of the glass plate to remove dust or other impurities, avoiding the influence of dust and other impurities on the coating and greatly improving the working quality of the coating. Description of the Drawings
[0013] Figure 1 is a three-dimensional structure diagram of the present utility model;
[0014] Figure 2 is the present utility model Figure 1 of the three-dimensional structure sectional view;
[0015] Figure 3 is the present utility model Figure 1 of another three-dimensional structure sectional view.
[0016] Main Symbol Explanation:
[0017] 1. Base; 2. Material storage box; 3. Slider; 5. Support plate; 6. Lifting assembly; 61. Electric push rod; 7. Coating roller; 8. Rotating motor; 9. Detachable wiping assembly; 91. Fixing plate; 92. T-shaped groove; 93. T-shaped plate; 94. Wiping sponge; 10. Moving assembly; 101. Moving screw; 102. Moving plate; 103. Driving motor; 11. Positioning plate; 12. Dryer. Detailed Embodiment
[0018] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
[0019] As Figures 1-3 shown, a soft soil foundation reinforcement structure proposed in an embodiment of the present utility model includes: a base 1;
[0020] a storage bin 2, which is fixedly installed on the top of the base 1;
[0021] two sliders 3, which are symmetrically distributed and slidably installed on the top of the base 1, and a support plate 5 is installed between the two sliders 3;
[0022] a lifting assembly 6, which is installed on the slider 3 and is used to drive the support plate 5 to lift;
[0023] a coating roller 7, which is rotatably installed at the bottom of the support plate 5, and a rotating motor 8 for driving the coating roller 7 to rotate is fixedly installed at the bottom of the support plate 5;
[0024] a detachable wiping assembly 9, which is installed on the support plate 5 and is used to wipe the surface of the glass plate;
[0025] a moving assembly 10, which is installed on the base 1 and is used to drive the slider 3 to move left and right.
[0026] The storage frame 2 is fixedly installed on the top of the base 1 and is used to store the coating material, facilitating continuous operation and rapid material replacement. The sliders 3 are symmetrically distributed and slidably installed on the top of the base 1, forming a stable support structure. A support plate 5 is installed between the two sliders 3. A coating roller 7 is installed at the bottom of the support plate 5. The coating roller 7 is responsible for evenly coating the coating material in the storage frame 2 on the glass plate. The coating roller 7 is driven by a rotating motor 8 to rotate, so that the rotating coating roller 7 can evenly adhere to the coating. A detachable wiping assembly 9 is also installed on the support plate 5. This assembly is used to clean the surface of the glass plate before coating to ensure the adhesion and uniformity of the coating and improve the quality of the final product. In addition, a moving assembly 10 is installed on the base 1. This assembly is responsible for driving the sliders 3 to move left and right, realizing the movement of the coating roller 7 and continuous coating operation. During operation, the glass plate is first placed in the appropriate position on the base 1. When the rotating motor 8 drives the coating roller 7 to rotate and evenly adhere to the coating in the storage frame 2, the lifting assembly 6 is started to drive the support plate 5 to rise. Then, the moving assembly 10 is used to drive the sliders 3, as well as the support plate 5 and the coating roller 7, to move horizontally along the base 1. When moving directly above the glass plate, the lifting assembly 6 is used to drive the coating roller 7 to move downward, making the coating roller 7 contact the surface of the glass plate. The moving assembly 10 is enabled again to drive the coating roller 7 to move, and at the same time, the rotating motor 8 is started to drive the coating roller 7 to rotate, evenly coating the coating material on the glass plate. At the same time, the lifting assembly 6 can adjust the height of the support plate 5 according to the thickness of the glass plate to ensure that the coating roller 7 maintains an appropriate contact pressure with the surface of the glass plate. Before coating, the detachable wiping assembly 9 can first clean the surface of the glass plate as necessary to remove dust or other impurities, avoiding the influence of dust and other impurities on the coating and greatly improving the working quality of the coating.
[0027] As Figure 1 shown, in some embodiments, the lifting assembly 6 includes electric push rods 61 respectively fixedly installed on the tops of the two sliders 3, and the support plate 5 is fixedly installed between the telescopic ends of the two electric push rods 61.
[0028] Starting the two electric push rods 61 can drive the support plate 5 on their telescopic ends to rise or fall, so as to facilitate adjusting the height of the support plate 5 according to the thickness of the glass plate, ensuring that the coating roller 7 maintains an appropriate contact pressure with the surface of the glass plate, and at the same time facilitating the coating roller 7 to adhere to the coating.
[0029] As Figure 3 shown, in some embodiments, the detachable wiping assembly 9 includes a fixing plate 91 fixedly installed on the support plate 5. A T-shaped groove 92 is formed on the fixing plate 91. A T-shaped plate 93 is inserted into the T-shaped groove 92, and a wiping sponge 94 is fixedly installed at the bottom of the T-shaped plate 93.
[0030] When the surface of the glass plate needs to be cleaned, the operator can install the detachable wiping assembly 9 on the support plate 5. Before coating, the operator inserts the T-shaped plate 93 into the T-shaped groove 92 to ensure that the wiping sponge 94 contacts the surface of the glass plate to be cleaned. Subsequently, the moving assembly 10 drives the slider 3, the support plate 5 and the coating roller 7, together with the installed detachable wiping assembly 9, to move horizontally along the base 1. During this process, the wiping sponge 94 will wipe the surface of the glass plate as the support plate 5 moves, removing dust and other impurities to ensure the surface cleanliness before coating for the next coating operation. After long-term use, the operator can easily remove the T-shaped plate 93 from the T-shaped groove 92, so that the wiping sponge 94 can be disassembled for cleaning or replacement, facilitating the next use.
[0031] As Figure 2 shown, in some embodiments, the moving assembly 10 includes a moving screw 101 rotatably installed on one side of the base 1. A moving plate 102 is sleeved on the moving screw 101 in a threaded manner. The moving plate 102 is fixedly connected to one of the sliders 3. A driving motor 103 is fixedly installed on the base 1, and the output end of the driving motor 103 is fixedly connected to one end of the moving screw 101. The driving motor 103 is a forward and reverse rotation motor.
[0032] Start the driving motor 103 to drive the moving screw 101 to rotate forward and backward, thereby driving the moving plate 102 connected to it by thread to move left and right, and further driving the slider 3 fixedly connected to the moving plate 102 to move, facilitating the movement and coating of the coating roller 7 above it.
[0033] As Figure 1 shown, in some embodiments, a positioning plate 11 is fixedly installed on the top of the base 1. A placement groove is formed on the positioning plate 11 for positioning and placing the glass plate.
[0034] The setting of the placement groove facilitates the positioning and placing of the glass plate, avoiding the random movement of the glass plate during coating and affecting the coating effect.
[0035] As Figure 1 shown, in some embodiments, a dryer 12 is fixedly inserted on the support plate 5, and the air outlet of the dryer 12 is vertically downward.
[0036] When the coating roller 7 advances and coats the glass plate, the dryer 12 behind can quickly dry the coating on the glass plate in real time, greatly improving the working efficiency of coating.
[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to the embodiments shown herein, but rather to the broadest scope consistent with the principles and novel features disclosed herein.
Claims
1. A coating device for producing solar cell glass panels, characterized in that: include: Base (1); A material storage frame (2), the material storage frame (2) being fixedly mounted on the top of the base (1); Slide blocks (3), the number of which is two, the two slide blocks (3) are symmetrically distributed and slidably installed on the top of the base (1), and a support plate (5) is installed between the two slide blocks (3); A lifting assembly (6), the lifting assembly (6) being mounted on the slider (3) and used for driving the support plate (5) to move up and down; A coating roller (7), the coating roller (7) being rotatably mounted on the bottom of the support plate (5), and a rotating motor (8) for driving the coating roller (7) to rotate is fixedly mounted on the bottom of the support plate (5); A detachable wiping component (9), the detachable wiping component (9) being mounted on the supporting plate (5) and being used for wiping the surface of the glass plate; A moving component (10), the moving component (10) is installed on the base (1), and is used to drive the slider (3) to move left and right.
2. A coating device for producing solar cell glass panels as claimed in claim 1, characterized in that: The lifting assembly (6) comprises electric push rods (61) respectively fixedly mounted on the tops of the two sliding blocks (3), and the support plate (5) is fixedly mounted between the telescopic ends of the two electric push rods (61).
3. A coating device for producing solar cell glass panels as claimed in claim 1, characterized in that: The detachable wiping assembly (9) comprises a fixing plate (91) fixedly mounted on the supporting plate (5), the fixing plate (91) being provided with a T-shaped slot (92), the T-shaped slot (92) being provided with a T-shaped plate (93), and a wiping sponge (94) being fixedly mounted at the bottom of the T-shaped plate (93).
4. A coating device for producing solar cell glass panels as claimed in claim 1, characterized in that: The moving assembly (10) comprises a moving screw (101) rotatably mounted on one side of the base (1); a moving plate (102) is threadedly sleeved on the moving screw (101); the moving plate (102) is fixedly connected to one of the sliding blocks (3); a driving motor (103) is fixedly mounted on the base (1); and an output end of the driving motor (103) is fixedly connected to one end of the moving screw (101).
5. The coating device for producing solar cell glass panels according to claim 1, characterized in that: A positioning plate (11) is fixedly mounted on the top of the base (1), and a placement groove is constructed on the positioning plate (11) for positioning and placing a glass plate.
6. A coating device for producing solar cell glass panels as claimed in claim 1, characterized in that: A dryer (12) is fixedly inserted on the support plate (5), and the air outlet of the dryer (12) is vertically downward.