Conveying device for bottled products and weight sorting machine
By introducing transition elements into the conveying device of the bottled product conveying line, the problem of bottled product dumping due to shaft gap is solved, and the efficiency of the conveying line and the accuracy of weight recognition is improved.
Patent Information
- Application Number
- CN202421556837.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-03
AI Technical Summary
Bottled products are dumped due to shaft clearance when passing through the conveyor line, which affects the efficiency of production line and reduces the accuracy of weight recognition.
A conveying device for bottled products is designed, including a first conveying unit, a second conveying unit and a transition element, which is mounted at the input end of the second conveying unit and is located in the shaft gap at the end of the conveying line to ensure that the bottled product remains in a stable state during the transition process.
It effectively avoids the problem of bottled product dumping caused by shaft clearance, improves the working efficiency of the bottled product conveying line, and improves the accuracy of weight recognition by reducing inertial impact.
Smart Images

Figure CN222956944U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle production line conveying, in particular to a conveying device and a weight sorting machine for bottled products. Background Art
[0002] Weighing machines are widely used in food, pharmaceutical, textile, filling and other industries. Weighing machines use weighing sensors to identify the weight of products, and then can grade the weighed products.
[0003] When a weight sorter is used to weigh products on a bottling production line, the bottled products are transported upright and may tip over when passing through the joint between the production conveyor line and the weight sorter. This is because there is a gap between the shafts at the ends of the two conveyor lines. On the one hand, frequent tipping will hinder the normal operation of the production line and reduce the work efficiency of the production line. On the other hand, even if tipping does not occur when passing through the gap, the bottled products will bring inertial impact to the weighing conveyor end after passing through the gap upright, affecting the accuracy of weight recognition. Utility Model Content
[0004] The purpose of the utility model is to overcome the defects of the above-mentioned prior art and provide a conveying device and a weight sorting machine for bottled products, which can effectively avoid the dumping problem caused by the gap between the shafts at the ends of the two conveyor lines and improve the working efficiency of the production line.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] According to a first aspect of the utility model, a conveying device for bottled products is provided, comprising a first conveying unit, a second conveying unit and a transition element, wherein the output end of the first conveying unit is butted against the input end of the second conveying unit with a gap therebetween, the transition element is installed at the input end of the second conveying unit and is located in the gap, and the first conveying unit, the second conveying unit and the upper surface of the transition element are flush.
[0007] As a preferred technical solution, the conveying device further includes a connecting piece, a straight slot is provided on the transition element, and the transition element is connected to the input end of the second conveying unit via the straight slot and the connecting piece.
[0008] As a preferred technical solution, the first conveying unit includes a first supporting element and a first conveying end, and the bottom of the first conveying end is connected to one end of the first supporting element.
[0009] As a preferred technical solution, the second conveying unit includes a second support element and a second conveying end. The bottom of the second conveying end is connected to one end of the second support element, and the second conveying end has the same structure as the first conveying end.
[0010] As a preferred technical solution, the first conveying end includes a mounting frame, a driving shaft, a driven shaft, a conveyor belt, a motor, and a timing belt. The motor is fixedly connected to the mounting frame. The driving shaft and the driven shaft are respectively installed at both ends of the mounting frame. The conveyor belt is wound around the driving shaft and the driven shaft. The timing belt is wound around the motor and one end of the driving shaft. After the motor is powered on, it drives the timing belt to rotate, and the timing belt drives the driving shaft to rotate.
[0011] As a preferred technical solution, the driven shaft includes a solid roller shaft and a second bearing sleeved on the solid roller shaft at intervals. A plastic gasket is provided between adjacent second bearings, and the outer diameter of the plastic gasket is smaller than that of the second bearing.
[0012] According to the second aspect of the present invention, there is provided a weight sorter for bottled products, including a frame, a weighing sensor, and a conveying device for bottled products. The conveying device includes a first conveying unit, a second conveying unit, and a transition element. The output end of the first conveying unit is butted against the input end of the second conveying unit with a gap. The transition element is installed at the input end of the second conveying unit and located in the gap. The upper surfaces of the first conveying unit, the second conveying unit, and the transition element are flush. The first conveying unit is fixed to the frame, and the weighing sensor is installed on the frame to support the second conveying unit and identify the quality of the bottled products.
[0013] As a preferred technical solution, the conveying device further includes a connecting member. A straight slot is provided on the transition element, and the transition element is connected to the input end of the second conveying unit through the straight slot and the connecting member.
[0014] As a preferred technical solution, the first conveying unit includes a first support element and a first conveying end. The bottom of the first conveying end is connected to one end of the first support element, and the other end of the first support element is fixedly connected to the frame.
[0015] As a preferred technical solution, the second conveying unit includes a second support element and a second conveying end. The bottom of the second conveying end is connected to one end of the second support element, and the other end of the second support element is fixedly connected to the weighing sensor. The second conveying end has the same structure as the first conveying end.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The conveying device for bottled products provided by the utility model can be applicable to most devices that need to convey and transition bottled products. A transition element is arranged in the gap between two conveying units, and the transition element is installed at the input end of one of the input units. So that after the bottled product enters the conveying device vertically, it can pass through the gap smoothly, avoiding the problem of product dumping caused by the gap during the working process of the traditional conveying line, saving the time cost of manual maintenance and adjustment, and effectively improving the working efficiency of the entire bottled product conveying line and production line;
[0018] 2. The utility model opens a straight slot on the transition element. The transition element is connected to the input end of one of the conveying units through the straight slot and a connecting piece, and the position of the connecting piece can be adjusted within the range restricted by the straight slot, thereby adjusting the position of the transition element in the gap, and then adapting to gaps of different specifications, improving the flexibility and adaptability of the conveying device;
[0019] 3. The conveying device provided by the utility model has a simple structure, is easy to process and assemble, saving processing costs and assembly costs;
[0020] 4. The weight sorter for bottled products provided by the utility model arranges a transition element in the gap between two conveying units, and the transition element is installed at the input end of one of the input units. So that after the bottled product enters the conveying device vertically, it can pass through the gap smoothly. On the one hand, it can effectively improve the working efficiency of the entire bottled product conveying line. On the other hand, it enables the weighing sensor to avoid the impact caused by inertia when entering the second conveying unit when identifying the quality of the bottled product, and can improve the accuracy of weight identification. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic diagram of the overall structure of the weight sorter provided in Embodiment 1 of the utility model;
[0022] Figure 2 is a schematic diagram of the structure of the weighing and conveying end provided in Embodiment 1 of the utility model;
[0023] Figure 3 is a schematic diagram of the structure of the driven shaft provided in Embodiment 1 of the utility model;
[0024] Figure 4 is a schematic diagram of the working principle of the weight sorter provided in Embodiment 1 of the utility model;
[0025] Figure 5 is a schematic diagram of another connection structure of the transition plate provided in Embodiment 2 of the utility model;
[0026] Wherein: 1. Frame; 2. Drainage and conveying end; 3. Weighing and conveying end; 4. Transition plate; 5. Bottled product; 211. Support column; 212. Second driving shaft; 311. Weighing sensor; 321. Mounting frame; 322. First driving shaft; 3221. First bearing; 323. Driven shaft; 324. Conveyor belt; 325. Motor; 326. Timing belt; 3231. Driven roller shaft; 3232. Second bearing; 3233. Plastic gasket; 3234. Driven shaft bracket; 411. Straight notch. Specific embodiments
[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship when the product of the present invention is normally placed. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0029] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.
[0030] Embodiment 1:
[0031] As Figure 1 shown, this embodiment provides a weight sorter for bottled products. The weight sorter includes a frame 1 and a conveying device, and the conveying device is installed on the frame 1. The conveying device includes a first conveying unit and a second conveying unit.
[0032] The frame 1 is made of stainless steel by sheet metal processing.
[0033] The first conveying unit includes a support column 211 (i.e., the first support element) and a drainage conveying end 2 (i.e., the first conveying end). The bottom of the drainage conveying end 2 is connected to one end of the support column 211, and the other end of the support column 211 is fixedly connected to the frame 1. The second conveying unit includes a second support element and a weighing conveying end 3 (i.e., the second conveying end). The weighing conveying end 3 further includes a weighing sensor 311. The bottom of the weighing conveying end 3 is connected to one end of the second support element, and the other end of the second support element is fixedly connected to the weighing sensor 311. The weighing sensor 311 is placed on the frame 1 and is used to support the weighing conveying end 3 and identify the quality of the bottled product 5. The drainage conveying end 2 has the same structure as the weighing conveying end 3. Both the drainage conveying end 2 and the weighing conveying end 3 are assembled on the frame 1 by bolts, and the drainage conveying end 2 is in the front section of the weighing conveying end 3.
[0034] As Figure 2 shown, taking the weighing conveying end 3 as an example, the conveying end includes a mounting frame 321, a first driving shaft 322, a driven shaft 323, a conveyor belt 324, a motor 325 and a timing belt 326. The motor 325 is fixedly connected to the mounting frame 321. The first driving shaft 322 and the driven shaft 323 are respectively installed at both ends of the mounting frame 321. The conveyor belt 324 is wound around the first driving shaft 322 and the driven shaft 323. The timing belt 326 is wound around the motor 325 and one end of the first driving shaft 322. After the motor 325 is powered on, it drives the timing belt 326 to rotate, and the timing belt 326 drives the first driving shaft 322 to rotate, thereby causing the conveyor belt 324 wound around the first driving shaft 322 and the driven shaft 323 to rotate. Among them, the first driving shaft 322 includes a solid roller shaft and there is a first bearing 3221 at both ends.
[0035] As Figure 3 shown, the driven shaft 323 includes a solid driven roller shaft 3231 and several second bearings 3232. The second bearings 3232 are sleeved on the solid driven roller shaft 3231 at intervals. There is a plastic gasket 3233 between adjacent second bearings 3232. The outer diameter of the plastic gasket 3233 is smaller than the outer diameter of the second bearing 3232, ensuring that the plastic gasket 3233 does not contact the conveyor belt 324 and extending the service life of the conveyor belt. In this embodiment, the conveyor belt 324 is a belt. Driven shaft brackets 3234 are also assembled at both ends of the driven shaft 323.
[0036] As Figure 4 shown, the conveying device further includes a transition plate 4 (i.e., the transition element), which is fixedly connected to the input end of the weighing conveying end 3 through a connecting piece. The output end of the drainage conveying end 2 is docked with the input end of the weighing conveying end 3 and there is a gap. The transition plate 4 is located in this gap, and the upper surfaces of the drainage conveying end 2, the weighing conveying end 3 and the transition plate 4 are flush. The connecting piece can be an element such as a bolt.
[0037] During normal operation, the bottled product 5 enters the diversion conveying end 2 and reaches the docking point between the diversion conveying end 2 and the weighing conveying end 3 through the conveyor belt drive on the diversion conveying end 2. At the docking point, since the diameters of the second driving shaft 212 of the diversion conveying end 2 and the driven shaft 323 of the weighing conveying end 3 are small enough, and a transition plate 4 is installed at the docking point, the formed gap is smaller than the diameter of the bottled product 5, so that the bottled product 5 can smoothly and stably enter the weighing conveying end 3. The weighing sensor 311 weighs and identifies the bottled product 5 by comparing the situation before and after the bottled product 5 enters the weighing conveying end 3.
[0038] In this embodiment, the driving shafts and driven shafts adopted by the diversion conveying end 2 and the weighing conveying end 3 have the same structure. The driving shafts all include solid roller shafts with a diameter of 20 mm and bearings at both ends. The driven shafts all include bearings with an outer diameter of 13 mm, driven roller shafts, and driven shaft brackets assembled at both ends. The bearings are sleeved on the driven roller shafts, and there are plastic gaskets between adjacent bearings. At the docking point between the diversion conveying end 2 and the weighing conveying end 3, a 17-mm gap is formed between the second driving shaft 212 and the driven shaft 323. A transition plate 4 is installed at the gap. Bottled products with a diameter greater than 17 mm can smoothly and stably pass through the gap between the diversion conveying end 2 and the weighing conveying end 3, and then enter the weighing conveying end 3 to weigh and identify the products.
[0039] The aforementioned weight sorter uses driving shafts and driven shafts with small diameters to narrow the gap at the docking of the conveying ends. At the same time, a transition plate 4 is set in the gap, so that bottled products with a diameter greater than 17 mm can also smoothly and stably transition between the two transmission units. At the same time, during normal operation, the motor 325 drives the synchronous belt 326 to rotate, thereby driving the first driving shaft 322 at the other end of the synchronous belt 326 to rotate, making the belt wound around the first driving shaft 322 and the driven shaft 324 rotate, and the outer surface of the bearing of the other driven shaft 323 contacts the belt. The bottled product 5 in the vertical state enters the diversion conveying end 2. The speed of the bottled product 5 is adjusted to be the same as that of the weighing conveying end 3, and then it smoothly enters the weighing conveying end 3 to weigh and identify the product, avoiding the impact caused by inertia when entering the weighing conveying end 3 and improving the weighing accuracy.
[0040] Embodiment 2
[0041] As Figure 5As shown in the figure, this embodiment provides another conveying device for bottled products, which can be used in the weight sorter in Embodiment 1. The difference between the two is that in the conveying device provided in this embodiment, a straight slot 411 is opened on the transition plate 4, and the transition plate 4 is connected to the input end of the weighing and conveying end 3 through the straight slot 411 and a connecting member. By adjusting the position of the connecting member within the range restricted by the straight slot, the position of the transition plate 4 in the gap can be adjusted, thereby adapting to gaps of different specifications and improving the flexibility and adaptability of the conveying device. The rest of the structure is basically the same as that in Embodiment 1 and will not be described in detail here.
[0042] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field based on the concept of the present invention through logical analysis, reasoning, or limited experiments on the basis of the prior art should fall within the protection scope determined by the claims.
Claims
1. A conveying device for bottled products, characterized in that: The invention comprises a first conveying unit, a second conveying unit and a transition element, wherein the output end of the first conveying unit is connected to the input end of the second conveying unit with a gap therebetween, the transition element is installed at the input end of the second conveying unit and is located in the gap, and the first conveying unit, the second conveying unit and the upper surface of the transition element are flush.
2. The conveying device for bottled products according to claim 1, characterized in that: The conveying device further comprises a connecting piece, a straight slot is provided on the transition element, and the transition element is connected to the input end of the second conveying unit via the straight slot and the connecting piece.
3. The conveying device for bottled products according to claim 1, characterized in that: The first conveying unit includes a first supporting element and a first conveying end, and the bottom of the first conveying end is connected to one end of the first supporting element.
4. The conveying device for bottled products according to claim 3, characterized in that: The second conveying unit includes a second supporting element and a second conveying end, the bottom of the second conveying end is connected to one end of the second supporting element, and the second conveying end has the same structure as the first conveying end.
5. The conveying device for bottled products according to claim 3, characterized in that: The first conveying end includes a mounting frame, a driving shaft, a driven shaft, a conveyor belt, a motor and a synchronous belt. The motor is fixedly connected to the mounting frame. The driving shaft and the driven shaft are respectively installed at two ends of the mounting frame. The conveyor belt is wound around the driving shaft and the driven shaft. The synchronous belt is wound around the motor and one end of the driving shaft. When the motor is powered on, it drives the synchronous belt to rotate, and the synchronous belt drives the driving shaft to rotate.
6. The conveying device for bottled products according to claim 5, characterized in that: The driven shaft comprises a solid roller shaft and second bearings sleeved on the solid roller shaft at intervals, and plastic washers are arranged between adjacent second bearings, and the outer diameter of the plastic washers is smaller than that of the second bearings.
7. A weight sorting machine for bottled products, characterized in that: It comprises a frame, a weighing sensor and a conveying device for bottled products, wherein the conveying device comprises a first conveying unit, a second conveying unit and a transition element, wherein the output end of the first conveying unit is butted against the input end of the second conveying unit with a gap therebetween, the transition element is mounted at the input end of the second conveying unit and is located in the gap, the first conveying unit, the second conveying unit and the upper surface of the transition element are flush, the first conveying unit is fixed on the frame, and the weighing sensor is mounted on the frame for supporting the second conveying unit and identifying the quality of the bottled product.
8. The weighing machine for bottled products according to claim 7, characterized in that: The conveying device further comprises a connecting piece, a straight slot is provided on the transition element, and the transition element is connected to the input end of the second conveying unit via the straight slot and the connecting piece.
9. The weighing machine for bottled products according to claim 7, characterized in that: The first conveying unit includes a first supporting element and a first conveying end. The bottom of the first conveying end is connected to one end of the first supporting element, and the other end of the first supporting element is fixedly connected to the frame.
10. The weighing machine for bottled products according to claim 9, characterized in that: The second conveying unit includes a second supporting element and a second conveying end, the bottom of the second conveying end is connected to one end of the second supporting element, the other end of the second supporting element is fixedly connected to the weighing sensor, and the second conveying end has the same structure as the first conveying end.