Cooling device for seamless steel pipe machining
By designing a seamless steel pipe cooling device including steam treatment and condensation mechanism, the problem of water resource waste caused by the inability to recover water vapor in the prior art is solved, and the recycling and condensation of water vapor is realized, and the cooling efficiency and environmental comfort are improved.
Patent Information
- Application Number
- CN202421851090.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing seamless steel pipe water spray cooling device generates a large amount of steam during the cooling process and cannot be recycled and processed, resulting in waste of water resources and an increase in the environmental humidity and temperature of the factory building.
A cooling device for seamless steel pipe processing is designed, including a steam treatment mechanism and a condensing mechanism. The steam treatment mechanism pumps away the water vapor through a steam recovery hood and a blower, and condenses and dehumidifies through the condensation mechanism. The condensation mechanism uses components such as semiconductor refrigeration sheets, heat pipes and wave boards to condense and return water to the water tank, solving the problem of waste of water resources.
It effectively prevents the water vapor during the cooling process, realizes the recycling and condensation of water vapor, avoids waste of water resources, and blows the steel pipes through an air-cooled hood, ensuring the dry surface of the steel pipes, improving cooling efficiency and environmental comfort.
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Figure CN222957194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seamless steel pipe processing, and particularly relates to a cooling device for seamless steel pipe processing. Background Technique
[0002] A seamless steel pipe is a tubular product without welded seams, usually made of a single metal or alloy material. It is formed through hot working and cold working processes to ensure its structural integrity and strength. During the manufacturing process of seamless steel pipes, a solid round steel is first pierced to form a hollow shell, and then further processed into steel pipes of the required size and shape through processes such as rolling and drawing. Seamless steel pipes are widely used in multiple industries due to their high strength, good pressure resistance, uniform wall thickness, and excellent corrosion resistance, including oil and gas transportation, chemical industry, automotive manufacturing, building structures, aerospace, and machinery manufacturing. These applications usually require the steel pipes to have a high degree of reliability and safety, so seamless steel pipes have become the preferred material in many critical applications.
[0003] The cooling device for seamless steel pipe production is a key equipment used to control and adjust the temperature of steel pipes during the manufacturing process of seamless steel pipes. During the heat treatment, forming, and processing of seamless steel pipes, the steel pipes need to undergo high-temperature heating and then be cooled to achieve the required mechanical properties and dimensional stability. The design and efficiency of the cooling device are crucial for the final quality of the steel pipes. The water spray cooling device is one of the most common cooling devices. It directly sprays cooling water onto the surface of the steel pipe through high-pressure nozzles to achieve rapid cooling. The nozzles can be arranged around the steel pipe to ensure uniform cooling. Some devices also rotate the steel pipe to enable omnidirectional spraying and ensure uniform cooling.
[0004] Although the water spray cooling device for seamless steel pipes in the prior art meets the usage requirements to a certain extent, it is found in the actual use process that a large amount of steam is generated when the water spray cooling device for seamless steel pipes cools the seamless steel pipes, which cannot be recycled and treated. While causing water resource waste, a large amount of water vapor will increase the humidity and temperature inside the workshop, affecting the workshop environment. Content of the Utility Model
[0005] The purpose of the utility model is to provide a cooling device for seamless steel pipe processing to solve the problems raised in the above background technique.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A cooling device for seamless steel pipe processing, including a cooling mechanism, on the top of the cooling mechanism is fixedly installed a steam treatment mechanism, the steam treatment mechanism includes a steam recovery cover, the steam recovery cover is fixedly installed on the top of the cooling mechanism, the top of the steam recovery cover is fixedly connected with a conduit, the bottom of the steam recovery cover is fixedly connected with a blower through the conduit, one side of the blower is fixedly connected with a condensation mechanism through the conduit, the top of the condensation mechanism is fixedly connected with an air-cooling cover through the conduit, and the air-cooling cover is arranged on one side of the condensation mechanism.
[0007] Preferably, the condensation mechanism includes a housing, on one side of the housing is fixedly installed a semiconductor refrigeration sheet, on one side of the semiconductor refrigeration sheet are fixedly installed a number of heat pipes, and on the outer wall of the heat pipes are fixedly installed a number of corrugated plates.
[0008] Preferably, on one side of the semiconductor refrigeration sheet is fixedly connected with heat dissipation fins, and on one side of the heat dissipation fins is fixedly installed a cooling fan.
[0009] Preferably, at the bottom of the housing is fixedly installed a reflux trough, and observation windows are arranged on one side of both the steam recovery cover and the air-cooling cover.
[0010] Preferably, the cooling mechanism includes a water tank, on the top of the water tank is fixedly installed a cooling table, on the top of the cooling table are rotatably installed a number of guide rollers, the outer wall of the guide rollers is provided with an arc surface, on the top of the cooling table are fixedly installed a number of spray rings, inside the spray rings are equiangularly installed a number of spray heads, and a recovery trough is opened on the top of the cooling table.
[0011] Preferably, on the top of the cooling table is fixedly installed a motor, on one side of the motor is fixedly connected with a synchronous transmission component, and the output shaft of the motor is fixedly connected to one side of a number of arc surfaces through the synchronous transmission component.
[0012] Preferably, inside the water tank is fixedly installed a circulation pump, and on one side of the water tank is fixedly installed a compression refrigeration machine.
[0013] Compared with the prior art, the beneficial effects of the present utility model are: This cooling device for seamless steel pipe processing;
[0014] 1. By setting the steam recovery cover arranged on the top of the spray ring to prevent the water vapor from escaping during the cooling process, and then using the blower to suck away the water vapor and send it into the interior of the condensation mechanism for condensation and dehumidification. The air after condensation and dehumidification is sprayed into the interior of the air-cooling cover through the blower to blow the steel pipe after spray cooling, and dry the remaining moisture on the surface of the steel pipe;
[0015] Further: When water vapor passes through the interior of the housing, the heat pipe is cooled by a thermoelectric cooler, and then the temperature of several corrugated plates is reduced through the heat pipe. When the water vapor passes by the corrugated plates, it will condense on the surface of the corrugated plates and then fall into the interior of the return tank, and finally return to the interior of the water tank, solving the problem of resource waste caused by the inability to recover water vapor. The heat generating surface of the thermoelectric cooler is dissipated by the cooperation between the heat dissipation fins and the cooling fan to ensure the stable operation of the thermoelectric cooler;
[0016] 2. The water tank is provided to store the coolant, and the coolant is cooled by a compression refrigerator to ensure the cooling effect. The steel pipe is driven by the cooperation of the motor and the synchronous transmission component to run stably at the top of the cooling table. Then, through the cooperation between the spray ring and the nozzles, the outer wall of the steel pipe is evenly sprayed. The displacement speed of the steel pipe is stable, and the spraying has no dead angle, ensuring uniform cooling and guaranteeing the dimensional accuracy and mechanical properties of the steel pipe after cooling. The coolant sprayed by the nozzles flows back into the interior of the water tank through the recovery tank, and then the coolant circulates through the cooperation between the circulation pump and the recovery tank. Brief Description of the Drawings
[0017] Figure 1 is a schematic structural view of the present invention;
[0018] Figure 2 is a schematic structural view of the steam treatment mechanism of the present invention;
[0019] Figure 3 is a schematic structural view of the condensation mechanism of the present invention;
[0020] Figure 4 is a schematic structural view of the cooling mechanism of the present invention.
[0021] In the figure: 1. Cooling mechanism; 101. Water tank; 102. Cooling table; 103. Recovery tank; 104. Spray ring; 105. Nozzles; 106. Circulation pump; 107. Guide roller; 108. Arc surface; 109. Motor; 110. Synchronous transmission component; 111. Compression refrigerator; 2. Steam treatment mechanism; 201. Steam recovery cover; 202. Conduit; 203. Blower; 204. Air-cooling cover; 205. Observation window; 210. Condensation mechanism; 211. Housing; 212. Thermoelectric cooler; 213. Heat pipe; 214. Corrugated plate; 215. Return tank; 216. Heat dissipation fins; 217. Cooling fan. Detailed Description of the Invention
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1-3 , the present utility model provides a technical solution: a cooling device for seamless steel pipe processing, including a cooling mechanism 1. A steam treatment mechanism 2 is fixedly installed on the top of the cooling mechanism 1. The steam treatment mechanism 2 includes a steam recovery hood 201, and the steam recovery hood 201 is fixedly installed on the top of the cooling mechanism 1. A conduit 202 is fixedly connected to the top of the steam recovery hood 201. The bottom of the steam recovery hood 201 is fixedly connected to a blower 203 through the conduit 202. One side of the blower 203 is fixedly connected to a condensation mechanism 210 through the conduit 202. The top of the condensation mechanism 210 is fixedly connected to an air-cooling hood 204 through the conduit 202, and the air-cooling hood 204 is arranged on one side of the condensation mechanism 210.
[0024] The condensation mechanism 210 includes a housing 211. A semiconductor refrigeration sheet 212 is fixedly installed on one side of the housing 211. A plurality of heat pipes 213 are fixedly installed on one side of the semiconductor refrigeration sheet 212. A plurality of corrugated plates 214 are fixedly installed on the outer wall of the heat pipe 213;
[0025] One side of the semiconductor refrigeration sheet 212 is fixedly connected to a heat dissipation fin 216, and a heat dissipation fan 217 is fixedly installed on one side of the heat dissipation fin 216;
[0026] A reflux groove 215 is fixedly installed at the bottom of the housing 211. Observation windows 205 are provided on one side of the steam recovery hood 201 and the air-cooling hood 204.
[0027] The specific implementation method is as follows: The steam recovery hood 201 provided at the top of the spray ring 104 prevents the escape of water vapor during the cooling process. Then, the blower 203 is used to extract the water vapor and send it into the interior of the condensation mechanism 210 for condensation and dehumidification. The air after condensation and dehumidification is sprayed into the interior of the air-cooling hood 204 through the blower 203 to blow the steel pipe after spray cooling, and the moisture remaining on the surface of the steel pipe is dried;
[0028] Furthermore, when water vapor passes through the inside of the housing 211, the heat pipe 213 is cooled by the thermoelectric cooler 212, and then the temperature of several corrugated plates 214 is reduced through the heat pipe 213. When the water vapor passes by the corrugated plates 214, it will condense on the surface of the corrugated plates 214 and then fall into the inside of the return groove 215, and finally return to the inside of the water tank 101, solving the problem of resource waste caused by the inability to recover water vapor. The heat generating surface of the thermoelectric cooler 212 is dissipated by the cooperation between the heat dissipation fins 216 and the cooling fan 217 to ensure the stable operation of the thermoelectric cooler 212.
[0029] Please refer to Figures 1-4 , the present utility model provides a technical solution: a cooling device for seamless steel pipe processing. The cooling mechanism 1 includes a water tank 101. A cooling table 102 is fixedly installed on the top of the water tank 101. Several guide rollers 107 are rotatably installed on the top of the cooling table 102. An arc surface 108 is provided on the outer wall of the guide roller 107. Several spray rings 104 are fixedly installed on the top of the cooling table 102. Several spray heads 105 are equiangularly installed inside the spray ring 104. A recovery groove 103 is provided on the top of the cooling table 102;
[0030] A motor 109 is fixedly installed on the top of the cooling table 102. A synchronous transmission component 110 is fixedly connected to one side of the motor 109. The output shaft of the motor 109 is fixedly connected to one side of several arc surfaces 108 through the synchronous transmission component 110;
[0031] A circulation pump 106 is fixedly installed inside the water tank 101. A compression refrigeration machine 111 is fixedly installed on one side of the water tank 101.
[0032] The specific implementation mode is as follows: The coolant is stored in the water tank 101, and the coolant is cooled by the compression refrigeration machine 111 to ensure the cooling effect. The steel pipe is driven to run stably at a constant speed on the top of the cooling table 102 through the cooperation of the motor 109 and the synchronous transmission component 110. Then, through the cooperation between the spray ring 104 and the spray heads 105, the outer wall of the steel pipe is evenly sprayed. The displacement speed of the steel pipe is stable, and the spraying has no dead angle, ensuring uniform cooling and guaranteeing the dimensional accuracy and mechanical properties of the steel pipe after cooling. The coolant sprayed by the spray heads 105 flows back into the inside of the water tank 101 through the recovery groove 103, and then the coolant circulates through the cooperation between the circulation pump 106 and the recovery groove 103.
[0033] Working principle: When using the cooling device for seamless steel pipe processing, the coolant is stored in the water tank 101, and the coolant is cooled by the compression refrigerator 111 to ensure the cooling effect. The steel pipe is driven to run stably at a constant speed on the top of the cooling table 102 through the cooperation of the motor 109 and the synchronous transmission assembly 110. Then, through the cooperation between the spray ring 104 and the spray head 105, the outer wall of the steel pipe is evenly sprayed. The displacement speed of the steel pipe is stable, and the spraying has no dead angle, ensuring uniform cooling and guaranteeing the dimensional accuracy and mechanical properties of the steel pipe after cooling. The coolant sprayed by the spray head 105 flows back into the interior of the water tank 101 through the recovery tank 103, and then the coolant circulates through the cooperation between the circulation pump 106 and the recovery tank 103;
[0034] During this process, the steam recovery cover 201 arranged on the top of the spray ring 104 prevents the water vapor from escaping during the cooling process. Then, the blower 203 sucks away the water vapor and sends it into the interior of the condensation mechanism 210 for condensation and dehumidification. The air after condensation and dehumidification is sprayed into the interior of the air-cooling cover 204 by the blower 203 to blow the steel pipe after spray cooling and dry the residual moisture on the surface of the steel pipe;
[0035] Furthermore: When the water vapor passes through the interior of the housing 211, the thermoelectric cooler 212 cools the heat pipe 213, and then the heat pipe 213 reduces the temperature of several corrugated plates 214. The water vapor will condense on the surface of the corrugated plates 214 when passing by the corrugated plates 214 and then fall into the interior of the return tank 215, and finally flow back into the interior of the water tank 101, solving the problem of resource waste caused by the inability to recover water vapor. The heat dissipation fin 216 and the heat dissipation fan 217 cooperate to dissipate heat from the heating surface of the thermoelectric cooler 212 to ensure the stable operation of the thermoelectric cooler 212.
[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cooling device for seamless steel pipe processing, comprising a cooling mechanism (1), a steam treatment mechanism (2) being fixedly mounted on the top of the cooling mechanism (1), characterized in that: The steam processing mechanism (2) comprises a steam recovery hood (201), the steam recovery hood (201) is fixedly mounted on the top of the cooling mechanism (1), the top of the steam recovery hood (201) is fixedly connected to a conduit (202), the bottom of the steam recovery hood (201) is fixedly connected to a blower (203) via the conduit (202), one side of the blower (203) is fixedly connected to a condensing mechanism (210) via the conduit (202), the top of the condensing mechanism (210) is fixedly connected to an air-cooling hood (204) via the conduit (202), and the air-cooling hood (204) is arranged on one side of the condensing mechanism (210).
2. A cooling device for seamless steel pipe processing according to claim 1, characterized in that: The condensing mechanism (210) comprises a shell (211), a semiconductor refrigeration plate (212) is fixedly mounted on one side of the shell (211), a plurality of heat pipes (213) are fixedly mounted on one side of the semiconductor refrigeration plate (212), and a plurality of corrugated plates (214) are fixedly mounted on the outer wall of the heat pipe (213).
3. A cooling device for seamless steel pipe processing according to claim 2, characterized in that: A heat dissipation fin (216) is fixedly connected to one side of the semiconductor cooling plate (212), and a heat dissipation fan (217) is fixedly installed to one side of the heat dissipation fin (216).
4. A cooling device for processing seamless steel pipe according to claim 2, characterized in that: A reflux groove (215) is fixedly mounted on the bottom of the shell (211), and an observation window (205) is provided on one side of the steam recovery cover (201) and the air cooling cover (204).
5. The cooling device for processing seamless steel pipe according to claim 1, characterized in that: The cooling mechanism (1) comprises a water tank (101), a cooling platform (102) is fixedly mounted on the top of the water tank (101), a plurality of guide rollers (107) are rotatably mounted on the top of the cooling platform (102), an outer wall of the guide roller (107) is provided with an arc surface (108), a plurality of spray rings (104) are fixedly mounted on the top of the cooling platform (102), a plurality of spray heads (105) are mounted at equal angles inside the spray ring (104), and a recovery tank (103) is provided on the top of the cooling platform (102).
6. A cooling device for processing seamless steel pipe according to claim 5, characterized in that: A motor (109) is fixedly mounted on the top of the cooling platform (102), one side of the motor (109) is fixedly connected to a synchronous transmission assembly (110), and the output shaft of the motor (109) is fixedly connected to one side of the plurality of arc surfaces (108) via the synchronous transmission assembly (110).
7. A cooling device for processing seamless steel pipe according to claim 5, characterized in that: A circulating pump (106) is fixedly installed inside the water tank (101), and a compression refrigerator (111) is fixedly installed on one side of the water tank (101).