Safety type aluminum alloy door pocket stamping equipment
By introducing safety baffles, grating detection systems and buzzer alarms into the aluminum alloy door sleeve stamping equipment, the problem of insufficient equipment safety is solved, and effective protection of the punching area and flexible use of the equipment are achieved.
Patent Information
- Application Number
- CN202421787648.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When foreign objects or personnel enter the processing area, existing aluminum alloy door cage stamping equipment can easily cause irreversible damage to the equipment and personnel, and even lead to serious injuries or death.
A safety aluminum alloy door sleeve stamping equipment is designed, using components such as safety baffles, slide rails, grating light emitters and control boxes. The infrared beam is emitted through the grating light emitter and received by the grating light receiver. When the occlusion is detected, the equipment operation is terminated and the alarm is performed through the buzzer alarm.
It effectively prevents personnel and external objects from entering the stamping area, avoids damage to equipment and personnel, improves the safety of use, and improves the flexibility of equipment by quickly disassembling and assembling the structure.
Smart Images
Figure CN222957283U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping equipment for aluminum alloy door frames, and specifically relates to a safe stamping equipment for aluminum alloy door frames. Background Technique
[0002] An aluminum alloy door frame is a new type of door frame material, which is made of aluminum and a certain proportion of other metals, and has the characteristics of anti-corrosion and durability, long service life, not easy to be affected by moisture, deformed or cracked, and also has the ability of anti-oxidation, anti-corrosion and anti-discoloration. It is widely used in various places. The aluminum alloy door frame is formed by processing aluminum alloy plates through stamping equipment. The impact pressure of the stamping equipment is large. When foreign objects or personnel accidentally enter the processing area, it will cause irreversible damage to the equipment and personnel, and seriously may lead to serious injuries or even deaths of personnel. Therefore, a safe stamping equipment for aluminum alloy door frames is provided. Content of the Utility Model
[0003] The purpose of the utility model is to provide a safe stamping equipment for aluminum alloy door frames to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: a safe stamping equipment for aluminum alloy door frames, including a device main body. A stamping area is arranged inside the device main body. A pressing plate is installed at the top of the stamping area, and an upper die base is installed at the bottom of the pressing plate. The top of the pressing plate is fixedly connected with a hydraulic component. A plurality of guide columns are installed at the edge of the top of the pressing plate, and the guide columns penetrate through the inside of the device main body. A grating emitter is installed at the edge of the top of the stamping area, and a grating receiver is installed at the edge of the bottom of the stamping area. A safety baffle is arranged at the front end of the stamping area, and a plurality of sliders are installed inside the safety baffle. The sliders are installed outside a slide rail, and the slide rail is fixed on the outer side wall of the device main body. A handle is installed at the bottom of the safety baffle, a metal plate is installed at the top of the safety baffle, and a magnet block is arranged at the top of the metal plate.
[0005] Preferably, a control box is installed on one side of the device main body, and both the grating emitter and the grating receiver are electrically connected to the control box through wires.
[0006] Preferably, a sliding structure is formed between the slide rail and the slider. There are two groups of slide rails, and the slide rails are symmetrically distributed at the rear end of the safety baffle.
[0007] Preferably, the magnet block is fixed on the outer side wall of the device main body, and a magnetic connection is formed between the magnet block and the metal plate.
[0008] Preferably, a threaded rod is installed inside the device main body, and a turntable is installed at one end of the threaded rod. Two threaded sleeves are installed on the outer side of the threaded rod, and a threaded connection is formed between the threaded sleeves and the threaded rod. A hook is installed at the top end of the threaded rod, and the hook penetrates through the inside of the through groove. The through groove is arranged at the bottom end of the stamping area.
[0009] Preferably, a lower die base is arranged at the bottom end of the stamping area, and limiting plates are arranged on both sides of the lower die base. The limiting plates are symmetrically distributed on both sides of the lower die base, and a fixed connection is formed between the limiting plates and the device main body.
[0010] Preferably, a clamping groove is arranged inside the lower die base, and the position of the clamping groove corresponds to the position of the hook.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] (1) By providing a safety baffle, a slide rail, a control box, a slider, a grating emitter, and a grating receiver, the protection of the processing area is realized. The distribution of the slider and the slide rail facilitates controlling the vertical movement of the safety baffle to block the front end of the stamping area, preventing personnel and foreign objects from approaching the stamping area. Moreover, when the grating emitter operates, it emits an infrared beam downward and is received by the grating receiver. When an object blocks the infrared beam, a signal is sent to the control box. According to the set system program, an operation instruction is sent below to stop the operation of the stamping equipment. At the same time, a buzzer alarm is embedded inside the control box to control the buzzer alarm to give an alarm, avoiding damage to personnel and equipment, thereby improving the safety of use;
[0013] (2) By providing limiting plates, a turntable, a clamping groove, a hook, a threaded rod, a through groove, and threaded sleeves, the quick disassembly and assembly of the lower die base are realized. The rotation of the turntable, restricted by the hook and the through groove, drives the two threaded sleeves to move closer or farther away on the outer side of the threaded rod, controlling the hook to form a clamping state with the clamping groove to lock the position of the lower die base. Moreover, the distribution of the limiting plates can limit both sides of the lower die base, facilitating the quick disassembly and assembly of the lower die base, thereby improving the flexibility of use. Description of the Drawings
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0015] Figure 1 It is a front view structural schematic diagram of the present utility model;
[0016] Figure 2 is a schematic side view structure diagram of the present utility model;
[0017] Figure 3 of the present utility model Figure 2 is an enlarged structure schematic diagram at position A in;
[0018] Figure 4 is a schematic partial sectional side view structure diagram of the present utility model.
[0019] Explanation of the reference numerals in the figure:
[0020] 1. Equipment main body; 2. Lower die base; 3. Stamping area; 4. Upper die base; 5. Safety baffle; 6. Slide rail; 7. Hydraulic component; 8. Control box; 9. Guide post; 10. Pressure plate; 11. Limit plate; 12. Turntable; 13. Handle; 14. Slide block; 15. Magnet block; 16. Grating emitter; 17. Grating photoreceptor; 18. Metal plate; 19. Card slot; 20. Hook; 21. Threaded rod; 22. Through slot; 23. Threaded sleeve. Specific embodiments
[0021] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0023] Please refer to Figures 1-4, an embodiment provided by the present utility model: a safety-type aluminum alloy door frame stamping device, including a device main body 1. Inside the device main body 1, there is a stamping area 3. At the top of the stamping area 3, a pressing plate 10 is installed, and at the bottom of the pressing plate 10, an upper die base 4 is installed. The top of the pressing plate 10 is fixedly connected to a hydraulic component 7. At the edge of the top of the pressing plate 10, multiple guide columns 9 are installed, and the guide columns 9 penetrate through the inside of the device main body 1. At the edge of the top of the stamping area 3, a grating emitter 16 is installed, and at the edge of the bottom of the stamping area 3, a grating receiver 17 is installed. At the front of the stamping area 3, a safety baffle 5 is provided, and inside the safety baffle 5, multiple sliders 14 are installed. The sliders 14 are installed on the outside of a slide rail 6, and the slide rail 6 is fixed on the outer wall of the device main body 1. At the bottom of the safety baffle 5, a handle 13 is installed. At the top of the safety baffle 5, a metal plate 18 is installed, and at the top of the metal plate 18, a magnet block 15 is provided. On one side of the device main body 1, a control box 8 is installed. Both the grating emitter 16 and the grating receiver 17 are electrically connected to the control box 8 through wires. A sliding structure is formed between the slide rail 6 and the slider 14. There are two groups of slide rails 6, and the slide rails 6 are symmetrically distributed at the rear of the safety baffle 5. The magnet block 15 is fixed on the outer wall of the device main body 1, and a magnetic connection is formed between the magnet block 15 and the metal plate 18. The magnet block 15 can adsorb the metal plate 18 to position the safety baffle 5;
[0024] Specifically, as shown in the figure, during use, through the distribution of the slider 14 and the slide rail 6, it is convenient to control the vertical movement of the safety baffle 5 to block the front of the stamping area 3 to prevent personnel and foreign objects from approaching the stamping area 3. Moreover, when the grating emitter 16 operates, it emits an infrared beam downward and is received by the grating receiver 17. When an object blocks the infrared beam, a signal will be sent to the control box 8, and according to the set system program, the following operation instructions will be issued to abort the operation of the stamping device;
[0025] A threaded rod 21 is installed inside the device main body 1, and at one end of the threaded rod 21, a turntable 12 is installed. On the outside of the threaded rod 21, two threaded sleeves 23 are installed, and a threaded connection is formed between the threaded sleeve 23 and the threaded rod 21. At the top of the threaded rod 21, a hook 20 is installed, and the hook 20 penetrates through the inside of a through slot 22. The through slot 22 is provided at the bottom of the stamping area 3. At the bottom of the stamping area 3, a lower die base 2 is provided, and on both sides of the lower die base 2, limit plates 11 are provided. The limit plates 11 are symmetrically distributed on both sides of the lower die base 2, and a fixed connection is formed between the limit plates 11 and the device main body 1. Inside the lower die base 2, a card slot 19 is provided, and the position of the card slot 19 corresponds to the position of the hook 20. The cooperation of the card slot 19 and the hook 20 can limit the rotation of the threaded sleeve 23, enabling the threaded sleeve 23 to translate on the outside of the threaded rod 21;
[0026] Specifically, as shown in the figure, during use, due to the rotation of the turntable 12 and being restricted by the hook 20 and the through groove 22, it will drive the two sets of threaded sleeves 23 to move closer or farther away from each other on the outside of the threaded rod 21, controlling the hook 20 to form a clamped state with the clamping groove 19, locking the position of the lower die base 2, and facilitating the quick fixation of the lower die base 2.
[0027] Working principle: During use, first move this safe aluminum alloy door pocket stamping device to the target area. According to the usage requirements, fetch the required lower die base 2, move the lower die base 2 into the stamping area 3, and cooperate with the inclined surface at the top of the limit plate 11 to quickly guide the lower die base 2 to the central position. At this time, the hook 20 will insert into the clamping groove 19. Rotate the turntable 12 to drive the two sets of threaded sleeves 23 to move closer to each other on the outside of the threaded rod 21, controlling the hook 20 to form a clamped state with the clamping groove 19 and locking the position of the lower die base 2. Then, place the metal sheet to be processed on the lower die base 2, grab the handle 13, and pull it downwards, driving the safety baffle 5 to slide down along the slide rail 6 to block the front end of the stamping area 3, preventing people and foreign objects from approaching the stamping area 3. Moreover, when the grating emitter 16 operates, it will emit an infrared beam downward and be received by the grating photoreceptor 17. When an object blocks the infrared beam, a signal will be sent to the control box 8. According to the set system program, an operation instruction will be issued below to abort the operation of the stamping device. At the same time, a buzzer alarm is embedded inside the control box 8 to control the buzzer alarm to sound an alarm, avoiding damage to people and equipment. Finally, the use of this safe aluminum alloy door pocket stamping device is completed.
[0028] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A safety aluminum alloy door frame stamping device, comprising a device body (1), characterized in that: A stamping area (3) is provided inside the main body (1) of the device, a pressing plate (10) is installed at the top of the stamping area (3), and an upper die seat (4) is installed at the bottom of the pressing plate (10), the top of the pressing plate (10) is fixedly connected to the hydraulic assembly (7), a plurality of guide columns (9) are installed at the edge of the top of the pressing plate (10), and the guide columns (9) run through the inside of the main body (1), a grating light emitter (16) is installed at the edge of the top of the stamping area (3), and the bottom of the stamping area (3) is provided with a plurality of guide columns (9). A grating light receiver (17) is installed at the edge of the end, a safety baffle (5) is arranged at the front end of the stamping area (3), and a plurality of groups of sliders (14) are installed on the inner side of the safety baffle (5), the sliders (14) are installed on the outer side of the slide rail (6), and the slide rail (6) is fixed on the outer side wall of the equipment body (1), a handle (13) is installed at the bottom end of the safety baffle (5), a metal plate (18) is installed at the top end of the safety baffle (5), and a magnet block (15) is arranged at the top end of the metal plate (18).
2. The safety aluminum alloy door frame stamping equipment according to claim 1 is characterized by: A control box (8) is installed on one side of the device body (1), and the grating light emitter (16) and the grating light receiver (17) are both electrically connected to the control box (8) via wires.
3. The safety aluminum alloy door frame stamping equipment according to claim 1 is characterized by: A sliding structure is formed between the slide rail (6) and the slider (14), two groups of the slide rail (6) are provided, and the slide rails (6) are symmetrically distributed at the rear end of the safety baffle (5).
4. The safety aluminum alloy door frame stamping equipment according to claim 1 is characterized by: The magnet block (15) is fixed on the outer side wall of the device body (1), and a magnetic connection is formed between the magnet block (15) and the metal plate (18).
5. The safety aluminum alloy door frame stamping equipment according to claim 1 is characterized by: A threaded rod (21) is installed inside the device body (1), and a turntable (12) is installed at one end of the threaded rod (21); two groups of threaded sleeves (23) are installed on the outside of the threaded rod (21), and a threaded connection is formed between the threaded sleeves (23) and the threaded rod (21); a hook (20) is installed at the top end of the threaded rod (21), and the hook (20) passes through the inside of a through groove (22); and the through groove (22) is arranged at the bottom end of the stamping area (3).
6. The safety aluminum alloy door frame stamping equipment according to claim 1 is characterized by: A lower die seat (2) is arranged at the bottom end of the stamping area (3), and limiting plates (11) are arranged on both sides of the lower die seat (2). The limiting plates (11) are symmetrically distributed on both sides of the lower die seat (2), and a fixed connection is formed between the limiting plates (11) and the equipment body (1).
7. The safety aluminum alloy door frame stamping equipment according to claim 6 is characterized by: A clamping groove (19) is provided inside the lower die base (2), and the position of the clamping groove (19) corresponds to the position of the clamping hook (20).