Double-station automatic welding device

By designing a dual-station automatic welding device and multiple adjustment mechanisms in the welding device, the problems of inefficiency and inflexible positioning of the existing welding devices are solved, and an efficient and stable welding process is achieved.

CN222957787UActive Publication Date: 2025-06-10ZHUHAI MEIMU MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421641164.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-06-10
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Existing welding devices are inefficient in welding, and a single positioning component is difficult to adapt to the needs of multiple welded parts and mirror welding, reducing the stability and efficiency of welding.

Method used

A dual-station automatic welding device is designed, and two sets of positioning components are used to position the welded parts from different orientations, and the longitudinal, transverse and height adjustment of the welded parts is achieved through multiple adjustment mechanisms (first, second and third adjustment mechanisms).

Benefits of technology

It improves the stability and efficiency of welding, can adapt to the needs of a variety of welded parts, and achieves synchronous positioning during mirror welding, improving welding efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222957787U_ABST
    Figure CN222957787U_ABST
Patent Text Reader

Abstract

The utility model discloses a double-station automatic welding device which comprises a base and a welding robot, the welding robot is installed in the center of the back face of the base, and the two sides of the top of the base are each provided with a positioning assembly used for conducting two-way positioning on a welding workpiece. The positioning assembly comprises first adjusting mechanisms used for longitudinal adjustment, and the first adjusting mechanisms are installed on the two sides of the top of the base correspondingly. A second adjusting mechanism for transversely adjusting the workpiece is mounted at the top of the first adjusting mechanism; according to the welding robot, the welding robot can be positioned from different directions through the two groups of positioning assemblies respectively, so that the welding robot can meet the welding requirements of various welding parts during welding, in addition, when some workpieces are subjected to mirror image welding, the problem that positioning is inconvenient can be solved through the two groups of positioning assemblies, and the welding efficiency is improved. And the welding stability and the welding efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a double-station automatic welding device. Background Technique

[0002] Welding equipment refers to the equipment required to implement the welding process. Welding equipment includes welding machines, welding process equipment, and welding auxiliary appliances.

[0003] Patent No. CN220971183U proposed a welding device, including a device main body, a welding component, and a cooling mechanism. The device main body has a high end and a low end. The low end forms a bearing tabletop. Two welding plates are laid on the bearing tabletop in a manner that their formed welding edges abut against each other. At this time, a welding area is jointly formed on one side of the two welding plates close to the welding edge. The welding component is installed at the high end and faces the bearing tabletop. The cooling mechanism includes a cooling component and a belt moving component. The belt moving component is installed on the device main body, and the cooling component is connected to the belt moving component. The cooling component is used to reduce the temperature of the welding area, and the belt moving component is arranged to drive the cooling component to move along the extension direction of the welding edge.

[0004] There are still some defects in the above patent. For example, although it can cool down during welding, the welding efficiency is low. It only has a set of positioning components for welding welded parts, which is not convenient for flexibly limiting the workpieces. In addition, when some workpieces are subjected to mirror welding, a single positioning component is not convenient for synchronous welding, reducing the welding efficiency. Therefore, we need to propose a double-station automatic welding device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a double-station automatic welding device, which has the advantages of being convenient for positioning welded parts and improving welding efficiency, so as to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A double-station automatic welding device, including a base and a welding robot. The welding robot is installed at the center of the back of the base. On both sides of the top of the base, positioning components for two-way positioning of welding workpieces are installed.

[0007] The positioning component includes a first adjustment mechanism for longitudinal adjustment, and the first adjustment mechanisms are respectively installed on both sides of the top of the base.

[0008] A second adjustment mechanism for transverse adjustment of the workpiece is installed on the top of the first adjustment mechanism.

[0009] On one side of the second adjustment mechanism close to the welding robot, a third adjustment mechanism for adjusting the positioning height of the workpiece is installed, and the third adjustment mechanism is arranged corresponding to the welding end of the welding robot.

[0010] Preferably, the first adjustment mechanism includes a first housing, which is respectively installed on both sides of the top of the base. One side inside the first housing is rotatably installed with a first lead screw, and one end of the first lead screw rotatably extends to the outside of the first housing. A first motor is installed outside the first housing, and the power output end of the first motor is connected to one end of the first lead screw.

[0011] Preferably, a first nut sleeve is threadedly sleeved on the surface of the first lead screw. The top of the first nut sleeve is provided with a first connecting block, and the top of the first connecting block slidably extends to the outside of the first housing and is connected to the bottom of the second adjustment mechanism.

[0012] Preferably, the second adjustment mechanism includes a second housing installed on the top of the first connecting block. On both sides inside the second housing, a second lead screw is rotatably installed, and both ends of the second lead screw rotatably extend to the outside of the second housing. A second motor is installed outside the second housing, and the power output end of the second motor is connected to one end of the second lead screw.

[0013] Preferably, a second nut sleeve is threadedly sleeved on the surface of the second lead screw. The top of the second nut sleeve is provided with a second connecting block, and the top of the second connecting block slidably extends to the outside of the second housing and is connected to the bottom of the third adjustment mechanism.

[0014] Preferably, the third adjustment mechanism includes a cross bar installed on the top of the second connecting block. One end of the cross bar close to the welding robot is provided with a third housing. At the top of the inner cavity of the third housing, a third motor is installed, and the power output end of the third motor is provided with a third lead screw. The bottom of the third lead screw is rotatably connected to the bottom of the inner cavity of the third housing. A third nut sleeve is threadedly sleeved on the surface of the third lead screw. One side of the third nut sleeve is provided with a third connecting block, and one side of the third connecting block slidably extends to the outside of the third housing and is provided with a vertical plate.

[0015] Preferably, the bottom of the vertical plate is slidably attached to a horizontal plate. A bolt is slidably inserted into the horizontal plate, and the top of the bolt is threadedly connected to the bottom of the vertical plate. A moving groove adapted to the bolt is formed inside the horizontal plate, and the bolt is slidably inserted into the moving groove.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] 1. The utility model can position itself from different directions through two groups of positioning components. In this way, when the welding robot is welding, it can meet the welding requirements of various welding parts. In addition, when some workpieces are welded in a mirror image, the problem of inconvenient positioning can also be solved through the two groups of positioning components, improving the welding stability and welding efficiency.

[0018] 2. By setting the first adjustment mechanism, the vertical plate and the horizontal plate can be controlled to move longitudinally. By setting the second adjustment mechanism, the second adjustment mechanism can control the vertical plate and the horizontal plate to move horizontally. By setting the third adjustment mechanism, the vertical plate and the horizontal plate can be controlled to adjust up and down, which can facilitate the welding and positioning of the welding parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the utility model;

[0020] Figure 2 is a sectional structural diagram of the first housing of the utility model;

[0021] Figure 3 is a sectional structural diagram of the second housing of the utility model;

[0022] Figure 4 is a partial exploded view of the third adjustment mechanism of the utility model.

[0023] In the figure: 1. Base; 2. Welding robot; 3. First housing; 4. First lead screw; 5. First motor; 6. First nut; 7. First connecting block; 8. Second housing; 9. Second lead screw; 10. Second motor; 11. Second nut; 12. Second connecting block; 13. Cross bar; 14. Third housing; 15. Third motor; 16. Third lead screw; 17. Third nut; 18. Third connecting block; 19. Vertical plate; 20. Horizontal plate; 21. Bolt; 22. Moving groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer to Figures 1-4, the present utility model provides a technical solution: a double-station automatic welding device, including a base 1 and a welding robot 2. The welding robot 2 is installed at the center of the back of the base 1. On both sides of the top of the base 1, positioning components for two-way positioning of welding workpieces are installed. By setting two groups of positioning components, when the workpiece is placed on the base 1, the two groups of positioning components can position it from different directions respectively. In this way, when the welding robot 2 performs welding, the welding stability and welding efficiency are improved.

[0026] Further, the positioning component includes a first adjustment mechanism for longitudinal adjustment. The first adjustment mechanisms are respectively installed on both sides of the top of the base 1. The first adjustment mechanism includes a first housing 3. The first housings 3 are respectively installed on both sides of the top of the base 1. On one side inside the first housing 3, a first lead screw 4 is rotatably installed. One end of the first lead screw 4 rotatably extends to the outside of the first housing 3. A first motor 5 is installed outside the first housing 3. The power output end of the first motor 5 is connected to one end of the first lead screw 4. A first nut 6 is threadedly sleeved on the surface of the first lead screw 4. The top of the first nut 6 is provided with a first connecting block 7. The top of the first connecting block 7 slidably extends to the outside of the first housing 3 and is connected to the bottom of the second adjustment mechanism. By starting the first motor 5, the power output end of the first motor 5 drives the first lead screw 4 to rotate. While the first lead screw 4 rotates, it drives the first nut 6 to move. While the first nut 6 moves, it drives the first connecting block 7 to move.

[0027] Specifically, a second adjustment mechanism for lateral adjustment of the workpiece is installed on the top of the first adjustment mechanism. The second adjustment mechanism includes a second housing 8 installed on the top of the first connecting block 7. On the two sides inside the second housing 8, a second lead screw 9 is rotatably installed. The two ends of the second lead screw 9 rotatably extend to the outside of the second housing 8. A second motor 10 is installed outside the second housing 8. The power output end of the second motor 10 is connected to one end of the second lead screw 9. A second nut 11 is threadedly sleeved on the surface of the second lead screw 9. The top of the second nut 11 is provided with a second connecting block 12. The top of the second connecting block 12 slidably extends to the outside of the second housing 8 and is connected to the bottom of the third adjustment mechanism. By starting the second motor 10, the power output end of the second motor 10 drives the second lead screw 9 to rotate. While the second lead screw 9 rotates, it drives the second nut 11 to move. While the first nut 6 moves, it drives the second connecting block 12 to move.

[0028] Furthermore, a third adjusting mechanism for adjusting the positioning height of the workpiece is installed on the side of the second adjusting mechanism close to the welding robot 2, and the third adjusting mechanism is arranged corresponding to the welding end of the welding robot 2. The third adjusting mechanism includes a cross bar 13 installed on the top of the second connecting block 12. One end of the cross bar 13 close to the welding robot 2 is installed with a third housing 14. A third motor 15 is installed on the top of the inner cavity of the third housing 14. The power output end of the third motor 15 is installed with a third lead screw 16. The bottom of the third lead screw 16 is rotatably connected to the bottom of the inner cavity of the third housing 14. A third nut 17 is threadedly sleeved on the surface of the third lead screw 16. One side of the third nut 17 is installed with a third connecting block 18. One side of the third connecting block 18 slides and extends to the outside of the third housing 14 and is installed with a vertical plate 19. The bottom of the vertical plate 19 is slidably attached to a horizontal plate 20. A bolt 21 is slidably inserted into the horizontal plate 20. The top of the bolt 21 is threadedly connected to the bottom of the vertical plate 19. A moving groove 22 adapted to the bolt 21 is formed in the horizontal plate 20. The bolt 21 is slidably inserted into the moving groove 22. By moving the horizontal plate 20, the position of the horizontal plate 20 can be adjusted. When one end of the horizontal plate 20 moves to the outside of the vertical plate 19, the bottom of the horizontal plate 20 can support the bottom of the workpiece clamped by the two vertical plates 19, further improving the stability of clamping the workpiece.

[0029] By starting the third motor 15, the power output end of the third motor 15 drives the third lead screw 16 to rotate. While the third lead screw 16 rotates, it drives the third nut 17 to move. While the third nut 17 moves, it drives the third connecting block 18 and the vertical plate 19 to move, so as to achieve the purpose of adjusting the height of the welded part.

[0030] It should be noted that after the vertical plate 19 and the horizontal plate 20 approach the welded part, they can clamp and position the welded part, thus facilitating the automatic welding of the welding robot 2. By setting the first adjusting mechanism, the longitudinal position movement of the vertical plate 19 and the horizontal plate 20 can be controlled. By setting the second adjusting mechanism, the second adjusting mechanism can control the lateral position movement of the vertical plate 19 and the horizontal plate 20. By setting the third adjusting mechanism, the up and down position adjustment of the vertical plate 19 and the horizontal plate 20 can be controlled, so as to facilitate the welding and positioning of the welded part.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-station automatic welding device, comprising a base (1) and a welding robot (2), wherein the welding robot (2) is installed at the center of the back side of the base (1), characterized in that: Positioning components for bidirectional positioning of the welding workpiece are installed on both sides of the top of the base (1); The positioning assembly comprises a first adjustment mechanism for longitudinal adjustment, the first adjustment mechanism being respectively mounted on two sides of the top of the base (1); A second adjustment mechanism for lateral adjustment of the workpiece is installed on the top of the first adjustment mechanism; A third adjustment mechanism for adjusting the positioning height of the workpiece is installed on the side of the second adjustment mechanism close to the welding robot (2); the third adjustment mechanism is arranged corresponding to the welding end of the welding robot (2).

2. A double-station automatic welding device according to claim 1, characterized in that: The first adjustment mechanism comprises a first shell (3), the first shell (3) being respectively mounted on two sides of the top of the base (1), a first screw rod (4) being rotatably mounted on one side inside the first shell (3), one end of the first screw rod (4) being rotatably extended to the outside of the first shell (3), a first motor (5) being mounted on the outside of the first shell (3), a power output end of the first motor (5) being connected to one end of the first screw rod (4).

3. A double-station automatic welding device according to claim 2, characterized in that: The surface of the first screw rod (4) is threadedly sleeved with a first screw sleeve (6), the top of the first screw sleeve (6) is mounted with a first connecting block (7), the top of the first connecting block (7) slidably extends to the outside of the first housing (3) and is connected to the bottom of the second adjustment mechanism.

4. A double-station automatic welding device according to claim 3, characterized in that: The second adjustment mechanism comprises a second shell (8) mounted on the top of the first connecting block (7), second screw rods (9) are rotatably mounted on two sides of the interior of the second shell (8), two ends of the second screw rod (9) are rotatably extended to the outside of the second shell (8), a second motor (10) is mounted on the outside of the second shell (8), and a power output end of the second motor (10) is connected to one end of the second screw rod (9).

5. A double-station automatic welding device according to claim 4, characterized in that: The surface of the second screw rod (9) is threadedly sleeved with a second screw sleeve (11), the top of the second screw sleeve (11) is mounted with a second connecting block (12), the top of the second connecting block (12) slidably extends to the outside of the second housing (8) and is connected to the bottom of the third adjusting mechanism.

6. A double-station automatic welding device according to claim 5, characterized in that: The third adjustment mechanism comprises a cross bar (13) mounted on the top of the second connecting block (12); a third shell (14) is mounted on one end of the cross bar (13) close to the welding robot (2); a third motor (15) is mounted on the top of the inner cavity of the third shell (14); a third screw rod (16) is mounted on the power output end of the third motor (15); the bottom of the third screw rod (16) is rotatably connected to the bottom of the inner cavity of the third shell (14); a third screw sleeve (17) is threadedly sleeved on the surface of the third screw rod (16); a third connecting block (18) is mounted on one side of the third screw sleeve (17); one side of the third connecting block (18) slides and extends to the outside of the third shell (14) and is mounted with a vertical plate (19).

7. A double-station automatic welding device according to claim 6, characterized in that: The bottom of the vertical plate (19) is slidably fitted with a horizontal plate (20), the interior of the horizontal plate (20) is slidably plugged with a bolt (21), the top of the bolt (21) is threadedly connected to the bottom of the vertical plate (19), the interior of the horizontal plate (20) is provided with a movable groove (22) adapted to the bolt (21), and the bolt (21) is slidably plugged into the interior of the movable groove (22).