Welding mechanism with fixing structure for steel structure production

By designing a welding mechanism for steel structures, using installation grooves, bidirectional screws and cleaning brushes, the problems of dust and rust cleaning before welding are solved, and the welding firmness and working efficiency are improved.

CN222957865UActive Publication Date: 2025-06-10SHANDONG HUITONGDA MACHINERY MANUFACTURING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421802157.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-10
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing steel structure welding tool cannot effectively clean the dust and rust on the surface of the steel structure before welding, affecting the firmness of the welding.

Method used

A welding mechanism with a fixed structure for steel structure production is designed, and components such as installation grooves, bidirectional screws, mobile blocks, motors, hydraulic rods, arc plates and cleaning brushes are used to achieve rapid cleaning of the welding site.

Benefits of technology

Through the design of the welding mechanism, dust and rust on the surface of the steel structure can be quickly cleaned up, the firmness of the welding can be improved, and the flip and welding of the steel structure can be achieved through the cooperation of the collet and hydraulic rod, and the working efficiency can be improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222957865U_ABST
    Figure CN222957865U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of steel structure welding, and discloses a welding mechanism with a fixing structure for steel structure production, which comprises a working table, a mounting groove is formed in the upper part of the working table, a bidirectional screw rod is movably mounted in the mounting groove, and moving blocks are mounted on the outer sides of the two ends of the bidirectional screw rod in a threaded manner; a first motor is fixedly installed on the left side of the workbench, a moving plate is fixedly installed on the upper portion of the moving block, a cleaning cylinder is rotationally installed on the opposite side of the moving plate, a second motor is fixedly installed on the outer side of the cleaning cylinder, a first rotating gear is fixedly installed at the output end of the second motor, and a first transmission gear is fixedly installed on the outer side of the cleaning cylinder. And a first hydraulic rod is fixedly installed on the outer side of the cleaning cylinder, arc-shaped plates are fixedly installed at the telescopic end of the first hydraulic rod, and cleaning brushes are arranged on the sides, close to each other, of the arc-shaped plates, so that the welding position can be rapidly cleaned, dust and rust are cleaned away, and the welding firmness effect can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steel structure welding, in particular to a welding mechanism with a fixing structure for steel structure production. Background Technique

[0002] Steel structures are mainly composed of steel beams, steel columns, steel trusses and other components made of sections and steel plates. In steel structures, the structures in which each component or part is connected by welds, bolts or rivets. Steel structures have the characteristics of high strength, light self-weight, strong deformation ability, good toughness, high reliability, etc. Applying steel structures in construction projects can effectively improve the performance of construction projects and save construction project costs. And steel structures need to go through processes such as welding, cutting, and punching during production. In an existing publicly disclosed patent: a steel structure welding tooling (publication number: CN219925037U) "Start two hydraulic rods to drive the square frame to move upward. At this time, through the meshing connection of the gear and the rack, drive the connection frame fixedly connected to one end of one rotating rod to rotate through the gear, so that one fixed frame rotates. This operation method can realize the flipping work of the steel structure, so as to facilitate the welding of the bottom surface of the steel structure by personnel and improve the use effect of the device." However, there are still certain defects in use. During the storage, transportation, etc. of the steel structure to be processed, there will be corrosion rust and a lot of dust on the surface. If welding is carried out without cleaning, it will affect the firmness after welding. For this reason, a welding mechanism with a fixing structure for steel structure production is proposed. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] Aiming at the deficiencies of the prior art, the utility model provides a welding mechanism with a fixing structure for steel structure production, which has the advantages of being able to quickly clean the welding place, removing dust and corrosion rust, and improving the firmness effect of welding, and solves the problems raised in the above background technique.

[0005] (2) Technical Solutions

[0006] To achieve the above object, the following technical solutions are provided: A welding mechanism with a fixed structure for steel structure production, including a workbench. An installation groove is opened in the upper part of the workbench. A bidirectional lead screw is movably installed inside the installation groove. Moving blocks are threadedly installed on the outer sides of both ends of the bidirectional lead screw. A first motor is fixedly installed on the left side of the workbench. A moving plate is fixedly installed on the upper part of the moving block. Cleaning cylinders are rotatably installed on the opposite sides of the moving plate. A second motor is fixedly installed on the outer side of the cleaning cylinder. A first rotating gear is fixedly installed at the output end of the second motor. A first transmission gear is fixedly installed on the outer side of the cleaning cylinder. A first hydraulic rod is fixedly installed on the outer side of the cleaning cylinder. An arc-shaped plate is fixedly installed at the telescopic end of the first hydraulic rod. Cleaning brushes are arranged on the mutually approaching sides of the arc-shaped plates.

[0007] Preferably, the outer side of the first rotating gear is meshed with the outer side of the first transmission gear. Both the first hydraulic rod and the arc-shaped plate are provided with two, and they are symmetrically arranged.

[0008] Preferably, the output end of the first motor is fixedly connected to the left end of the bidirectional lead screw. The outer side of the moving block is slidably connected to the inner wall of the installation groove. The lower part of the moving plate is slidably connected to the surface of the workbench.

[0009] Preferably, a clamping cylinder is movably installed on the mutually approaching sides of the moving plate. A fixing groove is opened in the upper part of the moving plate. A third motor is fixedly installed inside the fixing groove. A second rotating gear is fixedly installed at the output end of the third motor. A second transmission gear is fixedly installed on the outer side of the clamping cylinder. The outer side of the second rotating gear is meshed with the outer side of the second transmission gear.

[0010] Preferably, a second hydraulic rod is fixedly installed on the outer side of the clamping cylinder. A clamping plate is fixedly installed at the telescopic end of the second hydraulic rod. Both the second hydraulic rod and the clamping plate are provided with four, and they are arranged in a column centered on the clamping cylinder.

[0011] Preferably, a fixing frame is fixedly installed on the upper part of the workbench. A third hydraulic rod is fixedly installed on the upper part of the fixing frame. A welding machine is fixedly installed at the lower end of the third hydraulic rod.

[0012] (III) Beneficial effects

[0013] Compared with the prior art, the present utility model provides a welding mechanism with a fixed structure for steel structure production, which has the following beneficial effects:

[0014] 1. For the welding mechanism with a fixed structure for steel structure production, through the combined setting of the installation groove, bidirectional lead screw, moving block, first motor, moving plate, cleaning cylinder, second motor, first rotating gear, first transmission gear, first hydraulic rod, arc-shaped plate, and cleaning brush, it can quickly clean the welding area, remove dust and rust, and improve the welding firmness effect.

[0015] 2. The welding mechanism with a fixing structure for steel structure production can flip the steel structure through the cooperation of a clamping cylinder, a second hydraulic rod, a clamping plate, an installation groove, a third motor, a second rotating gear, and a second transmission gear, eliminating the need for manual adjustment by workers and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the main structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the side structure of the present utility model;

[0018] Figure 3 is a schematic cross-sectional view of the cleaning cylinder and the clamping cylinder of the present utility model.

[0019] In the figure: 1, workbench; 2, installation groove; 3, bidirectional lead screw; 4, moving block; 5, first motor; 6, moving plate; 7, cleaning cylinder; 8, second motor; 9, first rotating gear; 10, first transmission gear; 11, first hydraulic rod; 12, arc plate; 13, cleaning brush; 14, clamping cylinder; 15, second hydraulic rod; 16, clamping plate; 17, fixing groove; 18, third motor; 19, second rotating gear; 20, second transmission gear; 21, fixing frame; 22, third hydraulic rod; 23, welding machine. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments. Obviously, the described embodiments are only a part of the embodiments, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments without creative efforts shall fall within the scope of protection.

[0021] Embodiment 1:

[0022] Please refer to Figures 1-3 , a welding mechanism with a fixing structure for steel structure production, including a workbench 1. An installation groove 2 is opened in the upper part of the workbench 1. A bidirectional lead screw 3 is movably installed inside the installation groove 2. Moving blocks 4 are threadedly installed on the outer sides of both ends of the bidirectional lead screw 3. A first motor 5 is fixedly installed on the left side of the workbench 1. A moving plate 6 is fixedly installed on the upper part of the moving block 4. A second motor 8 is rotatably installed on the opposite sides of the moving plate 6. A first rotating gear 9 is fixedly installed at the output end of the second motor 8. A first transmission gear 10 is fixedly installed on the outer side of the cleaning cylinder 7. A first hydraulic rod 11 is fixedly installed on the outer side of the cleaning cylinder 7. An arc plate 12 is fixedly installed at the telescopic end of the first hydraulic rod 11. Cleaning brushes 13 are arranged on the sides of the arc plates 12 close to each other.

[0023] Specifically, the first motor 5 drives the bidirectional lead screw 3 to rotate. When rotating clockwise, the moving blocks 4 on both sides move closer to each other, and when rotating counterclockwise, the moving blocks 4 move away from each other, which can drive two steel structures closer to each other for welding.

[0024] Preferably, the outer side of the first rotating gear 9 is meshed and connected with the outer side of the first transmission gear 10. There are two first hydraulic rods 11 and two arc plates 12, and the two are symmetrically arranged.

[0025] Specifically, the first rotating gear 9 drives the first transmission gear 10 to rotate, and the first transmission gear 10 can drive the rotating cylinder to rotate. The two symmetrical first hydraulic rods 11 can drive the arc plates 12 to move closer to or away from each other, and thus can be adjusted according to steel structures of different sizes.

[0026] Preferably, the output end of the first motor 5 is fixedly connected to the left end of the bidirectional lead screw 3. The outer side of the moving block 4 is slidably connected to the inner wall of the installation groove 2, and the lower part of the moving plate 6 is slidably connected to the surface of the workbench 1.

[0027] Specifically, the moving block 4 slides in the installation groove, and the moving block 4 can drive the moving plate 6 to slide on the workbench 1, enabling the fixed steel structure to move stably.

[0028] Working principle: During welding, place the welded joint into the cleaning cylinder 7. Then, the first hydraulic rod 11 drives the arc plate 12 to approach the steel column, and the cleaning brush 13 on the arc plate 12 is close to the surface of the steel column. Then, start the second motor 8 to drive the first rotating gear 9 to rotate. The first rotating gear 9 drives the first transmission gear 10 to rotate, and the first transmission gear drives the cleaning cylinder 7 to rotate. The cleaning cylinder 7 drives the first hydraulic rod 11 to rotate, and the first hydraulic rod 11 drives the arc plate 12 to rotate, and the arc plate 12 drives the cleaning brush 13 to rotate. The cleaning brush 13 can clean the rust and dust on the surface of the welded joint of the steel column. After cleaning the surface of the welded joint, move the steel column into the clamping cylinder 14 for fixation. Then, start the first motor 5 to drive the bidirectional lead screw 3 to rotate, and then the moving block 4 drives the moving plate 6 to move closer to each other. The moving plate 6 drives the two steel columns to move closer to each other, making the two welded joints stick together, and then start welding, thus achieving rapid cleaning of the welding area, removing dust and rust, and improving the welding firmness effect.

[0029] Embodiment 2:

[0030] Please refer to Figures 1-3, on the sides of the moving plates 6 close to each other, clamping cylinders 14 are movably installed. A fixing groove 17 is formed in the upper part of the moving plate 6. A third motor 18 is fixedly installed inside the fixing groove 17. The output end of the third motor 18 is fixedly installed with a second rotating gear 19. A second transmission gear 20 is fixedly installed on the outer side of the clamping cylinder 14. The outer side of the second rotating gear 19 is meshed and connected with the outer side of the second transmission gear 20.

[0031] Specifically, the third motor 18 can drive the second rotating gear 19 to rotate. The second rotating gear 19 will drive the second transmission gear 20 to rotate, and the second transmission gear 20 will drive the clamping cylinder 14 to rotate. The steel columns fixed inside the clamping cylinder 14 will also rotate accordingly.

[0032] Preferably, a second hydraulic rod 15 is fixedly installed on the outer side of the clamping cylinder 14. The telescopic end of the second hydraulic rod 15 is fixedly installed with a clamping plate 16. Both the second hydraulic rod 15 and the clamping plate 16 are provided with four, and are arranged in a straight line centered on the clamping cylinder 14.

[0033] Specifically, the second hydraulic rod 15 drives the clamping plates 16 to approach each other to clamp and fix the steel column.

[0034] Preferably, a fixing frame 21 is fixedly installed on the upper part of the workbench 1. A third hydraulic rod 22 is fixedly installed on the upper part of the fixing frame 21. The lower end of the third hydraulic rod 22 is fixedly installed with a welding machine 23.

[0035] Working principle: The second hydraulic rod 15 drives the clamping plates 16 to fix the steel column. Then, during welding, the third hydraulic rod 22 drives the welding machine 23 to move downward to start welding the steel column. During welding, the third motor 18 can drive the second rotating gear 19 to rotate. The second rotating gear 19 will drive the second transmission gear 20 to rotate, and the second transmission gear 20 will drive the clamping cylinder 14 to rotate. The steel columns fixed inside the clamping cylinder 14 will also rotate accordingly, so that the welding of one circle of the steel column can be quickly completed without manual adjustment by workers, improving work efficiency.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits. The scope is defined by the appended claims and their equivalents.

Claims

1. A welding mechanism with a fixed structure for steel structure production, comprising a workbench (1), characterized in that: The upper part of the workbench (1) is provided with a mounting groove (2), a bidirectional screw rod (3) is movably mounted inside the mounting groove (2), moving blocks (4) are threadedly mounted on the outer sides of both ends of the bidirectional screw rod (3), a first motor (5) is fixedly mounted on the left side of the workbench (1), a moving plate (6) is fixedly mounted on the upper part of the moving block (4), a cleaning cylinder (7) is rotatably mounted on the opposite side of the moving plate (6), a second motor (8) is fixedly mounted on the outer side of the cleaning cylinder (7), a first rotating gear (9) is fixedly mounted on the output end of the second motor (8), a first transmission gear (10) is fixedly mounted on the outer side of the cleaning cylinder (7), a first hydraulic rod (11) is fixedly mounted on the outer side of the cleaning cylinder (7), an arc plate (12) is fixedly mounted on the telescopic end of the first hydraulic rod (11), and a cleaning brush (13) is arranged on the side of the arc plate (12) close to each other.

2. A welding mechanism with a fixed structure for steel structure production according to claim 1, characterized in that: The outer side of the first rotating gear (9) is meshedly connected with the outer side of the first transmission gear (10), and two of the first hydraulic rods (11) and the arc-shaped plates (12) are provided, and the two are symmetrically arranged.

3. The welding mechanism with a fixed structure for steel structure production according to claim 1, characterized in that: The output end of the first motor (5) is fixedly connected to the left end of the bidirectional screw rod (3), the outer side of the moving block (4) is slidably connected to the inner wall of the mounting groove (2), and the lower part of the moving plate (6) is slidably connected to the surface of the workbench (1).

4. The welding mechanism with a fixed structure for steel structure production according to claim 1, characterized in that: A clamping cylinder (14) is movably mounted on one side of the movable plates (6) where they are close to each other; a fixing groove (17) is provided on the upper part of the movable plates (6); a third motor (18) is fixedly mounted inside the fixing groove (17); a second rotating gear (19) is fixedly mounted on the output end of the third motor (18); a second transmission gear (20) is fixedly mounted on the outer side of the clamping cylinder (14); and the outer side of the second rotating gear (19) is meshingly connected with the outer side of the second transmission gear (20).

5. A welding mechanism with a fixed structure for steel structure production according to claim 4, characterized in that: A second hydraulic rod (15) is fixedly mounted on the outer side of the clamping cylinder (14), a clamping plate (16) is fixedly mounted on the telescopic end of the second hydraulic rod (15), and four of the second hydraulic rod (15) and the clamping plate (16) are arranged and distributed in a row at the center of the clamping cylinder (14).

6. The welding mechanism with a fixed structure for steel structure production according to claim 1, characterized in that: A fixing frame (21) is fixedly mounted on the upper part of the workbench (1), a third hydraulic rod (22) is fixedly mounted on the upper part of the fixing frame (21), and a welding machine (23) is fixedly mounted on the lower end of the third hydraulic rod (22).

Citation Information

Patent Citations

  • Steel structure welding tool

    CN219925037U