Auxiliary tool for maintenance of extraction equipment
By designing an auxiliary tool for maintenance of extraction equipment including power devices and clamping mechanisms, the problem of difficulty in rolling out of plunger in supercritical carbon dioxide extraction equipment is solved, and the convenience and efficiency of equipment maintenance are achieved.
Patent Information
- Application Number
- CN202422085092.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-27
AI Technical Summary
During the maintenance of supercritical carbon dioxide extraction equipment, it is difficult to rotate the plunger, especially because the plunger is heavy and it is difficult to rotate the plunger, resulting in inconvenient maintenance.
An auxiliary tool for maintenance of extraction equipment is designed, including a power device and a clamping mechanism, which drives the clamping mechanism to rotate through the power device and rotates the plunger out. The clamping mechanism consists of an adjustable connecting rod, a centering cylinder, a clamping block, etc. The centering cylinder cooperates with the plunger, and the clamping block slides along the adjustable connecting groove. The grip rod of the plunger is inserted into the socket of the clamping block, and the power device is activated to rotate the plunger.
The power device drives the clamping mechanism to rotate, and the plunger can be easily rotated out, solving the problem of difficulty in manpower and improving maintenance convenience and efficiency.
Smart Images

Figure CN222958519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment maintenance, in particular to an auxiliary tooling for the maintenance of an extraction device. Background Art
[0002] An essential oil extraction device is a device used to extract essential oils from plant materials. Essential oils are oily substances in plants with concentrated aromas and chemical components, and are usually used in the fields of aromatherapy, medicine, beauty, and food. The working principle of an essential oil extraction device usually involves heating or distilling plant materials to volatilize the essential oils, and then condensing and collecting these volatile substances and converting them into a liquid form. Different essential oil extraction methods include distillation, cold extraction, supercritical fluid extraction, etc. These devices usually consist of a heating part, a condenser, a collection container, etc. to ensure the effective separation of essential oil components.
[0003] The commonly used extraction method in the prior art is the supercritical carbon dioxide extraction and separation method. Its principle is to utilize the special dissolution effect of supercritical carbon dioxide on certain special natural products, and utilize the relationship between the dissolution ability of supercritical carbon dioxide and its density, that is, to carry out by using the influence of pressure and temperature on the dissolution ability of supercritical carbon dioxide.
[0004] After the supercritical carbon dioxide extraction device works for a period of time, it needs to be maintained. For example, the filter element in the separation kettle or extraction kettle needs to be taken out for cleaning. Before taking out the filter element, the plunger needs to be screwed out. However, due to the large weight of the plunger, it is difficult to screw out the plunger only by manual means. Summary of the Utility Model
[0005] Therefore, in order to solve the above deficiencies, the utility model provides an auxiliary tooling for the maintenance of an extraction device here, which includes a power device and a clamping mechanism, and drives the clamping mechanism to rotate through the power device to screw out the plunger;
[0006] The clamping mechanism includes:
[0007] An adjustable connecting rod, on the surface of which adjustable connecting grooves are symmetrically arranged;
[0008] A centering cylinder, which is removably installed at the central position of the adjustable connecting rod. The clamping mechanism is driven by the power device to rotate along the circumferential direction of the centering cylinder, and a centering concave hole matching the upper part of the plunger is arranged in the centering cylinder;
[0009] Clamping blocks, which are arranged on two opposite sides of the centering cylinder. The clamping blocks are arranged corresponding to the adjustable connecting grooves of the adjustable connecting rod, and the clamping blocks can linearly slide along the adjustable connecting grooves;
[0010] The clamping block includes:
[0011] A connecting part, on which a bolt is fixed, and the bolt passes through an adjustable connecting groove and is fitted with a nut.
[0012] A clamping part, the clamping part is connected to the connecting part through an extension part, and a jack matching the end of the grip rod of the plunger is provided on the side of the clamping part.
[0013] In the utility model, by fitting the centering cylinder to the upper part of the plunger, then loosening the nut so that the clamping block can slide along the adjustable connecting groove, sliding the clamping block so that the grip rod of the plunger fits into the jack, and then tightening the nut to keep the clamping block fixed to the adjustable connecting rod, starting the power device to drive the plunger to rotate, so as to screw out the plunger from the upper part of the separation kettle or extraction kettle, which is convenient to use and can easily remove the plunger.
[0014] Furthermore, the auxiliary tooling further includes a winch, and the clamping part is driven to move vertically by the winch.
[0015] Furthermore, the auxiliary tooling further includes:
[0016] A housing, which wraps the outside of the power device, and the winch is connected through a flexible rope to the housing;
[0017] A mounting plate, which is connected to the power device, and the whole clamping mechanism is mounted on the lower surface of the mounting plate, and the mounting plate is driven by the power device to move circumferentially along the centering cylinder.
[0018] Lifting the plunger by the winch avoids the disadvantages of high labor intensity and great danger caused by manual handling.
[0019] Furthermore, the auxiliary tooling further includes a fixed vertical frame, a guiding groove is provided on one side of the housing, the guiding groove wraps the outside of the first vertical rod in the fixed vertical frame, and a guiding wheel that clamps the vertical rod inside is installed in the guiding groove.
[0020] During the ascending process, since the first vertical rod is wrapped in the guiding groove and the guiding wheel always travels along the surface of the first vertical rod, the movement of the clamping mechanism is guided, and further the shaking of the clamping mechanism during the above process is avoided to cause personal injury, and the stability of the clamping mechanism is improved.
[0021] Furthermore, the auxiliary tooling further includes a movable vertical frame, the second vertical rod of the movable vertical frame is partially wrapped by the first vertical rod of the fixed vertical frame, the movable vertical frame can slide vertically relative to the fixed vertical frame, and a fixing bolt threadedly connected to the first vertical rod is provided at the top of the first vertical rod, and the fixing of the movable vertical frame and the fixed vertical frame is realized by the abutment of the tail of the fixing bolt against the surface of the second vertical rod.
[0022] By lifting the movable vertical frame, the rising height of the clamping mechanism can be adjusted, so as to facilitate adjustment according to the height of the separation kettle or extraction kettle.
[0023] Furthermore, the auxiliary tooling further includes a vehicle body, the above-mentioned fixed vertical frame and winch are both fixedly installed on the vehicle body, a pulley is installed on the top of the movable vertical frame, and the flexible rope bypasses the pulley and is connected to the connecting ear.
[0024] By pushing the vehicle body, the tooling can be moved on the ground, making the use of the tooling more flexible.
[0025] Furthermore, connecting ears are provided on the upper and lower surfaces of the outer shell, the auxiliary tooling further includes pulleys, the pulleys are installed on the top of the movable vertical frame and on the vehicle body, and the flexible rope bypasses the pulleys and is connected to the connecting ears.
[0026] During the sliding process of the outer shell, the flexible rope is always kept taut, so that the clamping mechanism can always be in a stressed state during the working process, thereby improving the stability of the clamping mechanism during rotation.
[0027] The utility model has the following advantages:
[0028] In the utility model, the centering cylinder is fitted to the upper part of the plunger, and then the nut is loosened so that the clamping block can slide along the adjustable connecting groove. The clamping block is slid so that the grip rod of the plunger fits into the insertion hole. Then the nut is tightened to fix the clamping block and the adjustable connecting rod. The power device is started to drive the plunger to rotate, so as to screw out the plunger from the upper part of the separation kettle or extraction kettle. It is convenient to use and the plunger can be easily removed.
[0029] Lifting the plunger by the winch avoids the disadvantages of high labor intensity and great danger caused by manual handling.
[0030] During the rising process, since the first vertical rod is wrapped in the guiding groove and the guiding wheel always travels along the surface of the first vertical rod, the movement of the clamping mechanism is guided, thereby avoiding the clamping mechanism from shaking during the above process and causing personal injury, and improving the stability of the clamping mechanism.
[0031] By lifting the movable vertical frame, the rising height of the clamping mechanism can be adjusted, so as to facilitate adjustment according to the height of the separation kettle or extraction kettle.
[0032] By pushing the vehicle body, the tooling can be moved on the ground, making the use of the tooling more flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 is a schematic structural diagram of the auxiliary tooling in Embodiment 1;
[0034] Figure 2 isFigure 1 Schematic structural diagram of the clamping mechanism in the shown auxiliary tooling;
[0035] Figure 3 is Figure 2 Schematic structural diagram of the clamping block in the shown clamping mechanism;
[0036] Figure 4 is Figure 2 Schematic structural diagram of the centering cylinder in the shown clamping mechanism;
[0037] Figure 5 Schematic structural diagram of the auxiliary tooling in Embodiment 2;
[0038] Figure 6 is Figure 5 Front view of the shown auxiliary tooling.
[0039] In the figure:
[0040] 100, fixed vertical frame;
[0041] 200, movable vertical frame; 210, pulley;
[0042] 300, vehicle body;
[0043] 400, outer shell; 410, connecting ear; 420, guiding groove;
[0044] 500, winch;
[0045] 600, power device;
[0046] 700, clamping mechanism; 710, adjustable connecting rod; 711, adjustable connecting slot; 720, centering cylinder; 721, centering concave hole; 730, clamping block; 731, connecting part; 732, clamping part; 733, jack; 734, extending part;
[0047] 800, mounting plate;
[0048] 900, plunger. Detailed implementation manners
[0049] The embodiments of the present application will be described in detail below. The examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as a limitation to the present application.
[0050] In this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0051] As described in the background art, after the supercritical carbon dioxide extraction equipment has been working for a period of time, it needs to be maintained. For example, the filter element in the separation kettle or extraction kettle needs to be taken out for cleaning. Before taking out the filter element, the plunger needs to be screwed out. However, due to the large weight of the plunger, it is difficult to screw out the plunger only by manual means.
[0052] Embodiment 1:
[0053] Therefore, in order to solve the above technical problems of the prior art, this embodiment provides an auxiliary tooling for the maintenance of an extraction device as follows Figure 1 shown, the auxiliary tooling includes a power device 600 and a clamping mechanism 700. The power device 600 drives the clamping mechanism 700 to rotate to screw out the plunger 900;
[0054] As Figure 2 shown, the clamping mechanism 700 includes:
[0055] An adjustable connecting rod 710, on the surface of which adjustable connecting grooves 711 are symmetrically arranged;
[0056] A centering cylinder 720, which is removably installed at the central position of the adjustable connecting rod 710. The power device drives the clamping mechanism to rotate along the circumferential direction of the centering cylinder. As Figure 4 shown, a centering concave hole 721 matching the upper part of the plunger is arranged in the centering cylinder 720;
[0057] Clamping blocks 730, which are arranged on opposite sides of the centering cylinder. The clamping blocks are arranged corresponding to the adjustable connecting grooves of the adjustable connecting rod, and the clamping blocks can linearly slide along the adjustable connecting grooves;
[0058] As Figure 3 shown, the clamping block 730 includes:
[0059] A connecting portion 731, on which a bolt is fixed. The bolt passes through the adjustable connecting groove and is matched with a nut;
[0060] A clamping part 732, the clamping part 732 is connected to the connecting part through an extension part 734, and a jack 733 matching the end of the grip rod of the plunger is provided on the side of the clamping part 732.
[0061] When this embodiment is in use, only need to fit the centering cylinder to the upper part of the plunger, then loosen the nut so that the clamping block can slide along the adjustable connecting groove, slide the clamping block so that the grip rod of the plunger fits into the jack, then tighten the nut to keep the clamping block fixed to the adjustable connecting rod, start the power device, and the power device drives the plunger to rotate, so as to screw the plunger out from the upper part of the separation kettle or extraction kettle. It is convenient to use and can easily remove the plunger.
[0062] In this embodiment, the auxiliary tooling may further include a winch 500, and the winch drives the clamping part to move vertically.
[0063] In this embodiment, the auxiliary tooling may further include:
[0064] A housing 400, the housing wraps the outside of the power device, and the winch 500 is connected to the housing through a flexible rope;
[0065] A mounting plate 800, the mounting plate is connected to the power device, and the clamping mechanism is integrally mounted on the lower surface of the mounting plate 800, and the power device drives the mounting plate to move circumferentially along the centering cylinder.
[0066] Lifting the plunger by the winch avoids the disadvantages of high labor intensity and high danger caused by manual handling.
[0067] In this embodiment, a suspension rail can be installed on the top of the factory building, an electric traveling device is arranged on the suspension rail, the above-mentioned winch is installed on the traveling device, the traveling device travels to the position of the separation kettle or extraction kettle, the winch lowers the clamping mechanism to a preset height, fits the centering cylinder to the upper part of the plunger, fits the end of the grip rod into the jack, starts the power device, so as to screw out the plunger, and then listen to the winch just now to drive the plunger to rise, so as to realize the separation of the plunger from the kettle body.
[0068] Embodiment 2:
[0069] Although in Embodiment 1, the plunger can be lifted by setting a suspension rail and a traveling device, there are the following problems with this method: 1. During the entire disassembly process, a downward pressure needs to be applied manually to prevent the plunger from swinging greatly due to its inertia when the plunger is screwed out, which is relatively dangerous; 2. The plunger will swing during the lifting process, and there is a situation of hitting and injuring people; 3. Since the suspension rail is fixed within a certain area range, the tooling can only be used within a certain area range, and the flexibility is relatively low.
[0070] Therefore, to solve the above technical problems, as Figure 5, 6 As shown, the auxiliary tooling may further include a fixed vertical frame 100. A guiding groove 420 is provided on one side of the outer shell. The guiding groove wraps around the outer side of the first vertical rod in the fixed vertical frame, and a guiding wheel that clamps the vertical rod is installed in the guiding groove.
[0071] During the ascending process, since the first vertical rod is wrapped in the guiding groove and the guiding wheel always travels along the surface of the first vertical rod, the movement of the clamping mechanism is guided, thereby preventing the clamping mechanism from shaking during the above process and causing personal injury, and improving the stability of the clamping mechanism.
[0072] In this embodiment, as Figure 5 , 6 shown, the above-mentioned auxiliary tooling may further include a movable vertical frame 200. The second vertical rod of the movable vertical frame 200 is partially wrapped by the first vertical rod of the fixed vertical frame. The movable vertical frame can slide vertically relative to the fixed vertical frame. A fixing bolt threadedly connected to the first vertical rod is provided at the top of the first vertical rod, and the movable vertical frame and the fixed vertical frame are fixed by the abutment of the tail of the fixing bolt against the surface of the second vertical rod.
[0073] By raising and lowering the movable vertical frame, the ascending height of the clamping mechanism can be adjusted, so as to facilitate adjustment according to the height of the separation kettle or the extraction kettle.
[0074] In this embodiment, the auxiliary tooling may further include a vehicle body 300. The above-mentioned fixed vertical frame and the winch are both fixedly installed on the vehicle body 300. A pulley 210 is installed on the top of the movable vertical frame, and the flexible rope bypasses the pulley 210 and is connected to the connecting ear.
[0075] By pushing the vehicle body, the tooling can be moved on the ground, making the use of the tooling more flexible.
[0076] In this embodiment, connecting ears 410 are provided on the upper and lower surfaces of the outer shell. The auxiliary tooling further includes pulleys. The pulleys are installed on the top of the movable vertical frame and on the vehicle body. The flexible rope bypasses the pulley 210 and is connected to the connecting ear.
[0077] During the sliding process of the outer shell, the flexible rope always remains taut, so that the clamping mechanism can always maintain a force balance state during the working process, thereby improving the stability of the clamping mechanism during rotation.
[0078] By pushing the auxiliary tooling to the position of the supercritical carbon dioxide extraction equipment and lowering the clamping mechanism through the winch, since the flexible rope is connected to the upper surface and the lower surface of the housing, during the lowering process, the flexible rope connected to the upper surface of the housing is released by the winch, and the flexible rope connected to the lower surface of the housing is wound by the winch, so as to keep the flexible rope taut. The situation is opposite during lifting. After lowering to the preset height, which is the height for the centering cylinder to cooperate with the upper part of the plunger, the centering cylinder is fitted to the upper part of the plunger. Then the nut is loosened so that the clamping block can slide along the adjustable connection groove. Slide the clamping block so that the grip rod of the plunger fits into the jack. Then tighten the nut to keep the clamping block fixed with the adjustable connecting rod. Start the power device to drive the plunger to rotate. During the rotation process, the winch will also drive the clamping mechanism to rise slowly until the plunger is screwed out. After being screwed out, the winch drives the clamping mechanism to rise rapidly to lift the plunger.
[0079] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An auxiliary tool for extracting equipment maintenance, characterized in that: It includes a power device and a clamping mechanism, and the power device drives the clamping mechanism to rotate so as to screw out the plunger; The clamping mechanism comprises: An adjustable connecting rod, wherein adjustable connecting grooves are symmetrically arranged on the surface of the adjustable connecting rod; A centering cylinder is removably mounted at the center of the adjustable connecting rod, and the clamping mechanism is driven by a power device to rotate along the circumferential direction of the centering cylinder. A centering recessed hole matching the upper part of the plunger is provided in the centering cylinder; A clamping block, wherein the clamping block is arranged on two opposite sides of the centering cylinder, the clamping block is arranged corresponding to the adjustable connecting groove of the adjustable connecting rod, and the clamping block can slide linearly along the adjustable connecting groove; The clamping block comprises: A connecting portion, on which a bolt is fixed, the bolt passes through the adjustable connecting slot and is matched with a nut; The clamping part is connected to the connecting part through the extending part, and a plug hole matching the end of the gripping rod of the plunger is provided on the side of the clamping part.
2. The auxiliary tooling for extracting equipment maintenance according to claim 1, characterized in that: The auxiliary tooling also includes a hoist, through which the clamping part is driven to move vertically.
3. The auxiliary tooling for extracting equipment maintenance according to claim 1, characterized in that: The auxiliary tooling also includes: A casing, which is wrapped around the outside of the power device, and the winch is connected to the casing through a flexible rope; The mounting plate is connected to the power device, and the clamping mechanism is integrally mounted on the lower surface of the mounting plate. The power device drives the mounting plate to move along the circumferential direction of the centering cylinder.
4. The auxiliary tooling for extracting equipment maintenance according to claim 3, characterized in that: The auxiliary tooling also includes a fixed stand. A guide groove is provided on one side of the shell. The guide groove wraps around the outside of the first stand in the fixed stand. A guide wheel is installed in the guide groove to clamp the stand.
5. The auxiliary tooling for extracting equipment maintenance according to claim 4, characterized in that: The auxiliary tooling also includes a movable frame, a second upright pole of the movable frame is partially wrapped by the first upright pole of the fixed frame, the movable frame can slide vertically relative to the fixed frame, a fixing bolt threadedly connected to the first upright pole is provided at the top of the first upright pole, and the movable frame and the fixed frame are fixed by the abutment between the tail of the fixing bolt and the surface of the second upright pole.
6. The auxiliary tool for maintenance of extraction equipment according to claim 5, characterized in that: The auxiliary tooling also includes a vehicle body, and the above-mentioned fixed frame and winch are fixedly installed on the vehicle body.
7. The auxiliary tooling for extracting equipment maintenance according to claim 6, characterized in that: The upper and lower surfaces of the shell are provided with connecting ears. The auxiliary tooling also includes a pulley, which is installed on the top of the movable stand and the vehicle body. The flexible rope passes around the pulley and is connected with the connecting ears.