Cutting device for fine cutting laying machine

By designing a trapezoidal cutting knife with staggered symmetrical settings in the cutting laying machine, the elongation and deformation problems that may occur during the cutting process are solved, the cutting accuracy is improved, and the production accuracy of heterojunction double-sided double-glass photovoltaic modules is improved.

CN222958709UActive Publication Date: 2025-06-10WUXI JINGDIAN TECH CO LTD
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Patent Information

Application Number
CN202422086992.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-10
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

When cutting the cutting device of the existing fine cutting laying machine, when cutting the material width direction of the material belt, the material belt may elongate and deform when the fly cutting block presses tightly and fixes the material belt, which affects the cutting accuracy. Especially in the production process of heterojunction double-sided double-glass photovoltaic modules, higher requirements are put forward for packaging.

Method used

A cutting device including an upper cutting knife and a lower cutting knife arranged staggered and symmetrically is designed. The cutting part of the cutting knife is in a trapezoidal structure, and the part away from the cutting surface is inclined toward the base direction. The upper cutting knife is driven down by the sliding drive assembly to realize cutting in the width direction of the material belt.

Benefits of technology

Through this design, the tape is prevented from being crimped during the cutting process, thereby avoiding the elongation and deformation of the tape, improving the cutting accuracy in the width direction of the tape, and improving the production accuracy of heterojunction double-sided double-glass photovoltaic modules.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for a fine cutting laying machine, which is applied to the technical field of fine cutting laying machines, and is characterized by comprising a laying seat, an adjusting base is slidably connected to the laying base in the direction parallel to the length direction of the material belt based on the sliding driving assembly, and a lower cutting knife is fixedly connected to the adjusting base in the direction parallel to the length direction of the material belt. The adjusting base is further slidably connected with an upper cutting knife based on a lifting sliding assembly, the upper cutting knife is matched with the lower cutting knife so as to achieve cutting of the material belt, the upper cutting knife and the lower cutting knife are symmetrically arranged in a staggered mode, and the cutting faces are located in the same vertical plane. The cutting device has the technical effects that the structure is simple, and the cutting precision in the width direction of the material belt is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of precision cutting and laying machines, and particularly relates to a cutting device for a precision cutting and laying machine. Background Technique

[0002] The encapsulation of solar modules is the core technology of the entire module manufacturing industry. During the production process, a sticky thermosetting adhesive film (EVA, Ethylene Vinyl Acetate) is required to be placed in the middle of the laminated glass to ensure the tight adhesion between the glass surface and the battery chips, and to ensure that the core component, the battery chip, is cushioned by the double-layer EVA materials on the upper and lower sides. The tempered glass and the backplane material on the back greatly enhance the impact resistance and aging resistance of the module.

[0003] At present, in the field of solar cells, N-type monocrystalline heterojunction double-sided double-glass photovoltaic modules have the advantages of high efficiency, less light-induced degradation, low temperature coefficient, strong PID resistance, wear resistance, and better weather resistance than traditional modules. At the same time, the lead-free solder tape and the reduction of fluorine material pollution make the recycling cost low and the recycling more convenient, and the application range is wide. In the future, as a new generation of low-high-efficiency double-sided double-glass photovoltaic modules, double-sided double-glass heterojunction products will be applied in more and more scenarios. However, the amorphous silicon thin film deposited by chemical vapor deposition used in heterojunction batteries is not resistant to water vapor and is particularly sensitive to water. Water vapor will cause a more serious impact on the performance of heterojunctions. Compared with conventional homojunction crystalline silicon batteries, homojunction crystalline silicon can withstand the boiling water test, but the performance of heterojunctions will basically fail after the boiling water test. Therefore, compared with the traditional crystalline silicon encapsulation process, higher requirements are put forward for encapsulation during the production process of double-sided double-glass heterojunction photovoltaic modules.

[0004] At present, a Chinese invention with the publication number CN 118164310 A discloses a cutting and laying machine and a cutting and laying method for precise cutting and laying. It is equipped with a first flying cutting assembly fixedly connected to a traction device to trim the two ends of a tape along the conveying direction, and symmetrically fixed with a second flying cutting assembly on a transfer assembly to trim the two ends of the tape along the direction perpendicular to the conveying direction. The first flying cutting assembly is used to cut the tape along the length direction. After the tape cut along the length direction is conveyed to a glass panel through the transfer assembly, the second flying cutting assembly trims the two ends of the tape in the width direction, thereby ensuring the cutting accuracy of the tape. However, in the existing invention, the second flying cutting assembly drives a flying cutting pressure block to descend through a second lifting cylinder to press and fix the two ends of the tape lengthwise on a second flying cutting seat, and then a flying cutting slide drives a second flying cutting blade to slide to trim the two ends of the tape in the length direction. But when the flying cutting pressure block presses and fixes the tape on the second flying cutting seat, the tape may undergo a certain degree of elongation deformation due to the pressure, thereby affecting the cutting accuracy in the width direction of the tape, and thus reducing the accuracy of the heterojunction double-sided double-glass photovoltaic module, making improvement necessary. Summary of the Utility Model

[0005] The purpose of the present utility model is to provide a cutting device for a precise cutting and laying machine, which has the advantages of simple structure and improved cutting accuracy in the width direction of the tape.

[0006] The above technical purpose of the present utility model is achieved through the following technical solutions: A cutting device for a precise cutting and laying machine includes a laying seat; an adjusting seat is slidably connected to the laying seat along the length direction parallel to the tape based on a sliding drive assembly, a lower cutting knife is fixedly connected to the adjusting seat along the direction perpendicular to the length direction of the tape, and an upper cutting knife that cooperates with the lower cutting knife to cut the tape is also slidably connected to the adjusting seat based on a lifting and sliding assembly. The upper cutting knife and the lower cutting knife are arranged in an alternating and symmetrical manner, and the cutting surfaces are in the same vertical plane.

[0007] The present utility model is further configured as: The upper cutting knife and the lower cutting knife have the same structure, both including a base and a cutting part fixedly connected to the base. The cutting part has a trapezoidal structure, and the part of the cutting part away from the cutting surface is inclined towards the base.

[0008] The present utility model is further configured as: The upper cutting knife and the lower cutting knife are made of high-hardness alloy material.

[0009] The present utility model is further configured as follows: The sliding drive assembly includes first drive rails symmetrically and fixedly connected to the laying base along the length direction parallel to the strip, at least one first slider fixedly connected to the adjustment base and slidably connected to the first drive rails, and a telescopic drive assembly fixedly connected to the laying base for driving the adjustment base to slide on the first drive rails.

[0010] The present utility model is further configured as follows: The telescopic drive assembly uses a telescopic electric cylinder, and the telescopic end of the telescopic electric cylinder is fixedly connected to the adjustment base.

[0011] The present utility model is further configured as follows: The lifting and sliding assembly includes second drive rails symmetrically and fixedly connected to the adjustment base along the vertical direction and a lifting base slidably connected to the second drive rails based on second sliders. The upper cutting knife is fixedly connected to the lifting base, and a lifting cylinder for driving the lifting base to lift is fixedly connected to the top of the adjustment base.

[0012] In summary, the present utility model has the following beneficial effects:

[0013] 1. An upper cutting knife and a lower cutting knife are arranged in a staggered and symmetric manner on the adjustment base, and the cutting surfaces of the upper cutting knife and the lower cutting knife are in the same vertical plane. When cutting the strip, the upper cutting knife is driven to descend by the sliding drive assembly. Since the cutting parts of the upper and lower cutting knives are trapezoid-shaped and the parts of the cutting parts away from the cutting surface are inclined towards the base, when the cutting edges of the upper and lower cutting knives respectively contact the upper and lower surfaces of the strip, the cutting parts at both ends of the strip cut will not press the strip, so that elongation deformation will not occur at both ends of the strip, ensuring the cutting accuracy in the width direction of the strip and improving the accuracy of the heterojunction double-sided double-glass photovoltaic module. Description of the Drawings

[0014] Figure 1 is the overall structural schematic diagram of this embodiment;

[0015] Figure 2 is the overall structural sectional view of this embodiment;

[0016] Figure 3 is Figure 2 the enlarged schematic view of part A of

[0017] Reference Numerals: 1, laying base; 2, sliding drive assembly; 21, first drive rail; 22, first slider; 23, telescopic drive assembly; 3, adjustment base; 4, lower cutting knife; 41, base; 42, cutting part; 43, cutting surface; 5, lifting and sliding assembly; 51, second drive rail; 52, lifting base; 53, lifting cylinder; 54, second slider; 6, upper cutting knife. Detailed implementation mode

[0018] The following further describes the present utility model in detail with reference to the accompanying drawings.

[0019] Embodiment:

[0020] Reference Figures 1 to 3 , a cutting device for a precision cutting and laying machine, including a laying seat 1, on which an adjusting seat 3 is slidably connected along the length direction parallel to the tape based on a sliding drive assembly 2. A lower cutting knife 4 is fixedly connected to the adjusting seat 3 along the length direction perpendicular to the tape. An upper cutting knife 6 that cooperates with the lower cutting knife 4 to cut the tape is also slidably connected to the adjusting seat 3 based on a lifting and sliding assembly 5. The upper cutting knife 6 and the lower cutting knife 4 are arranged in an alternating and symmetrical manner, and the cutting surfaces 43 are in the same vertical plane.

[0021] Reference Figure 1 and Figure 3 , specifically, the upper cutting knife 6 and the lower cutting knife 4 have the same structure, both including a base 41 and a cutting part 42 fixedly connected to the base 41. The cutting part 42 has a trapezoidal structure, and the part of the cutting part 42 away from the cutting surface 43 is inclined towards the base 41. The cutting surfaces 43 of the upper cutting knife 6 and the lower cutting knife 4 are arranged in the same vertical plane. When cutting the tape, the upper cutting knife 6 is driven to descend by the sliding drive assembly 2. Since the cutting parts 42 of the upper and lower cutting knives 4 have a trapezoidal structure and the part of the cutting part 42 away from the cutting surface 43 is inclined towards the base 41, when the cutting edges of the upper and lower cutting knives 4 respectively contact the upper and lower surfaces of the tape, the cutting parts 42 at both ends of the tape incision will not press the tape, thus preventing elongation deformation at both ends of the tape and ensuring the cutting accuracy in the width direction of the tape. In this embodiment, the upper cutting knife 6 and the lower cutting knife 4 are made of high-hardness alloy material to ensure the smoothness of the tape cutting process and the flatness of the incision.

[0022] Reference Figure 1 and Figure 2 , specifically, the sliding drive assembly 2 includes first drive slide rails 21 symmetrically and fixedly connected to the laying seat 1 along the length direction parallel to the tape. At least one first slider 22 slidably connected to the first drive slide rails 21 is fixedly connected to the adjusting seat 3. A telescopic drive assembly 23 for driving the adjusting seat 3 to slide on the first drive slide rails 21 is fixedly connected to the laying seat 1. When it is necessary to adjust the length of the tape, the telescopic drive assembly 23 drives the adjusting seat 3 to slide on the first drive slide rails 21 to adjust the cutting position. In this embodiment, the telescopic drive assembly 23 uses a telescopic electric cylinder to ensure the adjustment accuracy, and the telescopic end of the telescopic electric cylinder is fixedly connected to the adjusting seat 3.

[0023] Reference Figure 1 andFigure 2 Specifically, the lifting and sliding assembly 5 includes second driving slide rails 51 symmetrically and fixedly connected to the adjusting seat 3 along the vertical direction, and a lifting seat 52 slidably connected to the second driving slide rails 51 based on second sliders 54. The upper cutting knife 6 is fixedly connected to the lifting seat 52. A lifting cylinder 53 for driving the lifting seat 52 to lift is fixedly connected to the top of the adjusting seat 3. When cutting the strip, the lifting cylinder 53 drives the lifting seat 52 to slide on the second driving slide rails 51. By providing the second driving slide rails 51 and the second sliders 54, the stability of the lifting process of the upper cutting knife 6 is ensured, and the positioning accuracy between the upper cutting knife 6 and the lower cutting knife 4 is ensured.

[0024] Brief description of the usage process: When cutting the strip, the sliding drive assembly 2 drives the upper cutting knife 6 to descend. When the cutting edges of the upper and lower cutting knives 4 respectively contact the upper and lower surfaces of the strip, the cutting parts 42 at both ends of the strip incision will not crimp the strip, so that elongation deformation will not occur at both ends of the strip.

[0025] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make creative contributions to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.

Claims

1. A cutting device for a precision cutting and laying machine, comprising a laying seat (1); characterized in that: The laying seat (1) is slidably connected to an adjustment seat (3) based on a sliding drive assembly (2) along a length direction parallel to the material strip; the adjustment seat (3) is fixedly connected to a lower cutting knife (4) along a length direction perpendicular to the material strip; the adjustment seat (3) is also slidably connected to an upper cutting knife (6) cooperating with the lower cutting knife (4) to achieve cutting of the material strip based on a lifting and sliding assembly (5); the upper cutting knife (6) and the lower cutting knife (4) are arranged in an alternating and symmetrical manner, and the cutting surfaces (43) are in the same vertical plane.

2. A cutting device for a precision cutting and laying machine according to claim 1, characterized in that: The upper cutting knife (6) and the lower cutting knife (4) have the same structure, both comprising a base (41) and a cutting portion (42) fixedly connected to the base (41); the cutting portion (42) is of a trapezoidal structure, and a portion of the cutting portion (42) away from the cutting surface (43) is inclined toward the base (41).

3. A cutting device for a precision cutting and laying machine according to claim 2, characterized in that: The upper cutting knife (6) and the lower cutting knife (4) are made of high-hardness alloy material.

4. A cutting device for a precision cutting and laying machine according to claim 1, characterized in that: The sliding drive assembly (2) comprises a first driving slide rail (21) symmetrically fixedly connected to the laying seat (1) along a length direction parallel to the material strip, the adjusting seat (3) is fixedly connected with at least one first sliding block (22) slidably connected to the first driving slide rail (21), and the laying seat (1) is fixedly connected with a telescopic driving assembly (23) for driving the adjusting seat (3) to slide on the first driving slide rail (21).

5. A cutting device for a precision cutting and laying machine according to claim 4, characterized in that: The telescopic drive assembly (23) uses a telescopic electric cylinder, and the telescopic end of the telescopic electric cylinder is fixedly connected to the adjustment seat (3).

6. A cutting device for a precision cutting and laying machine according to claim 1, characterized in that: The lifting and sliding assembly (5) comprises a second driving slide rail (51) symmetrically fixedly connected to the adjusting seat (3) along the vertical direction, and a lifting seat (52) slidably connected to the second driving slide rail (51) based on a second slider (54); the upper cutting knife (6) is fixedly connected to the lifting seat (52); and a lifting cylinder (53) is fixedly connected to the top of the adjusting seat (3) for driving the lifting seat (52) to move up and down.

Citation Information

Patent Citations

  • Cutting and laying machine for fine cutting and laying and cutting and laying method

    CN118164310A