Shearing device for alcohol cotton pad production and processing
By using a synchronously rotating drive roller in the alcohol cotton sheet shearing device to cooperate with the conveyor belt, combined with the knife seat and shear knife driven by the servo motor for shearing, the problems of poor cutting and belt damage in the prior art are solved, and efficient and stable cotton sheet splitting and shearing efficiency are improved.
Patent Information
- Application Number
- CN202422136177.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-02
AI Technical Summary
During the cutting process of existing alcohol cotton pad shearing devices, the cutting blade is not easy to cut the cotton pad on the conveyor belt, and it is easy to damage the conveyor belt, resulting in the inability to effectively separate the cotton pads and affect the shear efficiency.
Three sets of synchronously rotated driving rollers are used to cooperate with the conveying belt. A slicing knife is installed on the driving rollers in the middle for preliminary cutting. The driving rollers on both sides and the conveying belt keep the cotton pad stable. The servo motor drives the knife seat and the shear knife for a second shear to ensure the quality of the division and adjust the shear size.
It realizes efficient division of cotton pads, avoids the phenomenon of inability to cut, improves shear efficiency, and prevents the tool holder from shaking through the design of sliders and chutes, and ensures the stability of the shear effect.
Smart Images

Figure CN222958734U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alcohol cotton pad processing, in particular to a shearing device for the production and processing of alcohol cotton pads. Background Technique
[0002] Alcohol cotton pads are generally made of clean cotton dipped in about 75% medical alcohol solution. The alcohol cotton pads used for traditional Chinese medicine cupping are generally dipped in alcohol solution with more than 90%.
[0003] In the prior art, the Chinese utility model content with the publication number of CN213447795U discloses an alcohol cotton pad shearing and separating device, including a bearing plate. A concave plate is fixedly connected to the top end of the bearing plate. A fixed plate is arranged at the bottom of the inner cavity of the concave plate. A cutting blade is fixedly connected to the bottom end of the fixed plate. The middle part of the top end of the fixed plate is hinged with a linkage push rod. A turntable is arranged at the top of one side of the linkage push rod. The side of the other side of the turntable is rotationally connected with the top of the linkage push rod. A driving mechanism is arranged on the other side of the turntable. A rectangular through hole is opened in the middle of the top end of the bearing plate. A bearing mechanism is arranged in the inner cavity of the rectangular through hole. By rotating the turntable, the linkage push rod is driven to rotate and move up and down, so as to drive the fixed plate to move up and down in the inner cavity of the concave plate, so that the cutting blade at the bottom end of the fixed plate can move up and down in a reciprocating manner, so as to realize equidistant shearing of the non-woven fabric placed on the bearing mechanism, improve the working efficiency, and save the tediousness and high difficulty of manual shearing.
[0004] In the above technical solution, by driving the fixed plate to move up and down periodically inside the concave plate, the cotton pads are divided by the cutting blade. When the first cutting blade and the second cutting blade move downward and contact the conveyor belt to divide the cotton pads, because the conveyor belt is soft, it is difficult for the cutting blade to cut the cotton pads on the conveyor belt, and at the same time, the cutting blade is easy to damage the conveyor belt, and the cotton pads cannot be separated and disconnected, affecting the shearing efficiency of the cotton pads. Utility Model Content
[0005] The purpose of the utility model is to provide a shearing device for the production and processing of alcohol cotton pads. Through the cooperation of three synchronously rotating driving rollers and a conveyor belt, the cotton pads can be conveyed. During the conveying process, the slitting knife installed on the driving roller in the middle position can perform a primary slitting on the cotton pads. The driving rollers on both sides and the conveyor belt can keep the cotton pads stable. Then, the servo motor drives the tool holder and the shearing knife to shear the cotton pads again, which can not only ensure the splitting quality of the cotton pads, but also facilitate the regulation of the splitting size of the cotton pads, so as to solve the problems raised in the above background technique.
[0006] To achieve the above object, the present utility model provides the following technical solutions: A shearing device for the production and processing of alcohol cotton pads, including a fixed frame. At the upper end of the inner cavity of the fixed frame, three driving rollers are sequentially rotatably connected through bearings. Among them, a plurality of groups of cutting knives are annularly fixed on the driving roller in the middle position. Two supporting rollers are rotatably connected to the inner cavity of the fixed frame through bearings. A conveying belt is sleeved on the outer side of the supporting rollers. The top of the conveying belt is attached to the surface of the driving roller. A driving component for synchronously driving the three driving rollers is arranged in the inner cavity of the fixed frame. Through grooves are opened at the front end and the rear end of the fixed frame. An installation plate is movably arranged in the inner cavity of the through groove. The inner side of the installation plate is rotatably connected to a rotating shaft through a bearing. A tool holder is key-connected between the rotating shafts. A shearing knife is fixed on the outer side of the tool holder. A servo motor fixedly connected to the rotating shaft is fixed on the outer side of one of the installation plates. A translation component for moving the installation plate is arranged in the inner cavity of the through groove.
[0007] Preferably, the driving component includes a worm rotatably installed on the inner side of the fixed frame through a support seat. A worm gear meshing with the worm is fixed on the outer side of the driving roller. A driving motor is fixed on the outer side of the fixed frame. The output shaft of the driving motor penetrates to the inner side of the fixed frame and is fixed with a driving bevel gear. One end of the worm penetrates the support seat and is fixed with a driven bevel gear meshing with the driving bevel gear.
[0008] Preferably, the translation component includes a threaded cylinder fixedly embedded at one end of the fixed frame. An adjusting screw is threadedly connected to the inner cavity of the threaded cylinder. One end of the adjusting screw penetrates to the inner cavity of the through groove and is rotatably connected to the installation plate through a bearing. A rotating handle is fixed at the end of the adjusting screw away from the installation plate. The translation component includes a threaded cylinder fixedly embedded at one end of the fixed frame. An adjusting screw is threadedly connected to the inner cavity of the threaded cylinder. One end of the adjusting screw penetrates to the inner cavity of the through groove and is rotatably connected to the installation plate through a bearing. A rotating handle is fixed at the end of the adjusting screw away from the installation plate.
[0009] Preferably, a support plate is fixed in the inner cavity of the fixed frame. The support plate is located inside the conveying belt and supports the conveying belt.
[0010] Preferably, chutes are opened at the top and the bottom of the inner cavity of the through groove. Sliders are slidably connected to the inner cavities of the chutes. The opposite sides of the sliders penetrate the chutes and are fixed to the outer side of the installation plate.
[0011] Preferably, a support table is fixed in the inner cavity of the fixed frame. The support table is located between the conveying belt and the tool holder.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] 1. The utility model facilitates the transportation of cotton sheets through the cooperation of the driving rollers and the conveyor belt. Meanwhile, during the transportation process, the driving rollers on both sides can limit the cotton sheets, and the cutting knives on the driving rollers in the middle position can cut the cotton sheets to form strip-shaped cotton sheets. The strip-shaped cotton sheets are continuously transported and are sheared again by the rotating cutting knife in cooperation with the support table. During the slitting process, the shearing quality can be ensured, the phenomenon of failure to cut off can be avoided, and the size of the shearing can be adjusted, which can improve the efficiency of cotton sheet shearing.
[0014] 2. The utility model restricts the stability of the mounting plate by the sliding of the slider in the inner cavity of the chute, preventing the tool holder from shaking and affecting the shearing effect of the cotton sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural diagram of the utility model;
[0016] Figure 2 is a side three-dimensional structural diagram of the utility model;
[0017] Figure 3 is a three-dimensional structural diagram of the fixed frame of the utility model;
[0018] Figure 4 is a three-dimensional structural diagram of the tool holder of the utility model;
[0019] Figure 5 is Figure 2 an enlarged view of area A in
[0020] Reference numerals in the figure: 1, fixed frame; 2, driving roller; 3, cutting knife; 4, supporting roller; 5, conveyor belt; 6, driving assembly; 61, worm; 62, worm wheel; 63, driving motor; 64, driving helical gear; 65, driven helical gear; 7, through groove; 8, mounting plate; 9, rotating shaft; 10, tool holder; 11, cutting knife; 12, servo motor; 13, translation assembly; 131, threaded barrel; 132, adjusting screw; 133, rotating handle; 14, support plate; 15, chute; 16, slider; 17, support table. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] The present utility model provides as Figures 1 to 5A shearing device for the production and processing of alcohol cotton pads shown in the figure, including a fixed frame 1. At the upper end of the inner cavity of the fixed frame 1, three groups of driving rollers 2 are sequentially rotatably connected through bearings. Among them, a multi-group of cutting knives 3 are annularly fixed on the driving roller 2 in the middle position. Two groups of supporting rollers 4 are rotatably connected to the inner cavity of the fixed frame 1 through bearings. A conveying belt 5 is sleeved on the outer side of the supporting rollers 4. The top of the conveying belt 5 is attached to the surface of the driving roller 2. A driving component 6 for synchronously driving the three groups of driving rollers 2 is arranged in the inner cavity of the fixed frame 1. Through grooves 7 are opened at the front end and the rear end of the fixed frame 1. An installation plate 8 is movably arranged in the inner cavity of the through groove 7. The inner side of the installation plate 8 is rotatably connected to a rotating shaft 9 through a bearing. A tool holder 10 is key-connected between the rotating shafts 9. A shearing knife 11 is fixed on the outer side of the tool holder 10. A servo motor 12 fixedly connected to the rotating shaft 9 is fixed on the outer side of one group of installation plates 8. A translation component 13 for moving the installation plate 8 is arranged in the inner cavity of the through groove 7;
[0023] Through the cooperation of the driving roller 2 and the conveying belt 5, it is convenient to convey the cotton pads. At the same time, during the conveying process, the driving rollers 2 on both sides can limit the cotton pads, and the cutting knives 3 on the driving roller 2 in the middle position can cut the cotton pads to form strip-shaped cotton pads. The strip-shaped cotton pads are continuously conveyed and are sheared again by the rotating shearing knife 11 in cooperation with the support table 17. During the slitting process, the shearing quality can be guaranteed, the phenomenon of unable to cut off can be avoided, and at the same time, the size of the shearing can be adjusted, which can improve the shearing efficiency of the cotton pads.
[0024] The driving component 6 includes a worm 61 rotatably installed on the inner side of the fixed frame 1 through a support seat. A worm gear 62 meshing with the worm 61 is fixed on the outer side of the driving roller 2. A driving motor 63 is fixed on the outer side of the fixed frame 1. The output shaft of the driving motor 63 penetrates to the inner side of the fixed frame 1 and is fixed with a driving bevel gear 64. One end of the worm 61 penetrates the support seat and is fixed with a driven bevel gear 65 meshing with the driving bevel gear 64. The driving motor 63 drives the driving bevel gear 64 to rotate, and then the worm 61 is driven to rotate by the driven bevel gear 65, and the three groups of driving rollers 2 are synchronously driven in cooperation with the worm gear 62, which is convenient to convey the cotton pads through the conveying belt 5.
[0025] The translation component 13 includes a threaded barrel 131 fixedly embedded at one end of the fixed frame 1. The inner cavity of the threaded barrel 131 is threadedly connected with an adjusting screw rod 132. One end of the adjusting screw rod 132 penetrates into the inner cavity of the through groove 7 and is rotatably connected to the mounting plate 8 through a bearing. A rotating handle 133 is fixed at the end of the adjusting screw rod 132 away from the mounting plate 8. By rotating the adjusting screw rod 132 in the threaded barrel 131, the mounting plate 8 is driven to slide in the through groove 7, which is convenient for adjusting the position between the shearing knife 11 and the support table 17 after replacing the tool holder 10, and is convenient for shearing the cotton sheet.
[0026] A support plate 14 is fixedly installed in the inner cavity of the fixed frame 1. The support plate 14 is located inside the conveyor belt 5 and supports the conveyor belt 5. The conveyor belt 5 can be supported by the support plate 14 to ensure sufficient friction between the conveyor belt 5 and the driving roller 2 for conveying the cotton sheet.
[0027] Sliding grooves 15 are respectively formed at the top and bottom of the inner cavity of the through groove 7. The inner cavity of the sliding groove 15 is slidably connected with a slider 16. The opposite sides of the slider 16 penetrate through the sliding groove 15 and are fixed to the outer side of the mounting plate 8. By sliding the slider 16 in the inner cavity of the sliding groove 15, the stability of the mounting plate 8 is restricted, preventing the tool holder 10 from shaking and affecting the shearing effect of the cotton sheet.
[0028] A support table 17 is fixedly installed in the inner cavity of the fixed frame 1. The support table 17 is located between the conveyor belt 5 and the tool holder 10. Through the arrangement of the support table 17, it is ensured that the shearing knife 11 has sufficient supporting force to shear the cotton sheet.
[0029] During specific use, the cotton sheet to be cut is placed between the driving roller 2 and the conveyor belt 5. Then, the driving motor 63 is started. The driving motor 63 drives the driving bevel gear 64 to rotate. Then, the driving bevel gear 64 drives the driven bevel gear 65 to drive the worm 61. Subsequently, the worm 61 drives the driving roller 2 to rotate through the worm gear 62. The driving roller 2 presses the cotton sheet, and with the cooperation of the conveyor belt 5, the cotton sheet is transferred to the right. During the transfer process, the slitting knife 3 on the driving roller 2 at the middle position preliminarily cuts the cotton sheet to form strips. Then, the strip-shaped cotton sheet continues to be conveyed to the right. Then, the servo motor 12 drives the tool holder 10 and the shearing knife 11 to rotate through the rotating shaft 9, and cooperates with the support table 17 to cut the strip-shaped cotton sheet again, cutting the cotton sheet into small pieces.
[0030] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A shearing device for producing and processing alcohol cotton pads, comprising a fixed frame (1), characterized in that: The upper end of the inner cavity of the fixed frame (1) is rotatably connected to three groups of driving rollers (2) in sequence through bearings, wherein a plurality of cutting knives (3) are annularly fixed on the driving roller (2) in the middle position, and the inner cavity of the fixed frame (1) is rotatably connected to two groups of supporting rollers (4) through bearings, and the outer sides of the supporting rollers (4) are sleeved with conveying belts (5), and the tops of the conveying belts (5) are in contact with the surfaces of the driving rollers (2). The inner cavity of the fixed frame (1) is provided with a driving assembly (6) for synchronously driving the three groups of driving rollers (2). The front and rear ends of the frame (1) are both provided with through slots (7), the inner cavity of the through slot (7) is movably provided with a mounting plate (8), the inner side of the mounting plate (8) is rotatably connected to a rotating shaft (9) via a bearing, a knife seat (10) is key-connected between the rotating shafts (9), a shearing knife (11) is fixed to the outer side of the knife seat (10), a servo motor (12) fixedly connected to the rotating shaft (9) is fixed to the outer side of a group of the mounting plates (8), and a translation component (13) for moving the mounting plate (8) is provided in the inner cavity of the through slot (7).
2. A shearing device for producing and processing alcohol cotton pads according to claim 1, characterized in that: The driving assembly (6) comprises a worm (61) rotatably mounted on the inner side of a fixed frame (1) via a support seat, a worm wheel (62) meshing with the worm (61) is fixed on the outer side of the driving roller (2), a driving motor (63) is fixed on the outer side of the fixed frame (1), an output shaft of the driving motor (63) passes through the inner side of the fixed frame (1) and is fixed with a driving bevel gear (64), and one end of the worm (61) passes through the support seat and is fixed with a driven bevel gear (65) meshing with the driving bevel gear (64).
3. A shearing device for producing and processing alcohol cotton pads according to claim 1, characterized in that: The translation assembly (13) comprises a threaded barrel (131) fixedly embedded in one end of a fixed frame (1); an inner cavity of the threaded barrel (131) is threadedly connected to an adjusting screw (132); one end of the adjusting screw (132) penetrates into the inner cavity of the through groove (7) and is rotatably connected to the mounting plate (8) via a bearing; and a rotary handle (133) is fixed to one end of the adjusting screw (132) away from the mounting plate (8).
4. A shearing device for producing and processing alcohol cotton pads according to claim 1, characterized in that: A support plate (14) is fixed to the inner cavity of the fixed frame (1); the support plate (14) is located on the inner side of the conveyor belt (5) and supports the conveyor belt (5).
5. The shearing device for producing and processing alcohol cotton pads according to claim 1 is characterized in that: The top and bottom of the inner cavity of the through groove (7) are both provided with a slide groove (15), the inner cavity of the slide groove (15) is slidably connected with a slider (16), and the opposite side of the slider (16) passes through the slide groove (15) and is fixed on the outer side of the mounting plate (8).
6. A shearing device for producing and processing alcohol cotton pads according to claim 1, characterized in that: A support platform (17) is fixed to the inner cavity of the fixed frame (1), and the support platform (17) is located between the conveyor belt (5) and the knife seat (10).
Citation Information
Patent Citations
Alcohol cotton piece shearing and separating device
CN213447795U