Punching equipment
By designing a punching equipment including a shell, a working table, a punching structure and a fixed structure, the problems of high employment costs, poor stability and poor cut quality caused by manual shearing of injection molded workpiece water outlets are solved, and efficient and stable water opening removal and high-quality cuts are achieved.
Patent Information
- Application Number
- CN202421802959.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The water outlet of injection molded workpieces is usually manually cut, resulting in increased employment costs, poor working stability, low product consistency, and difficult to guarantee the quality of the cut.
Design a punching equipment, including a shell, a working table, a punching structure and a fixed structure. The punching structure realizes vertical reciprocating motion through the upper formwork and the drive member, combining multiple prototypical support blocks and down-pressure structures to ensure stable fixation and high-quality cuts of the material during the punching and cutting process.
Through automated punching and cutting equipment, the efficiency and consistency of water outlet cutting are improved, the neatness and quality of the incisor is ensured, and the employment cost of the enterprise is reduced.
Smart Images
Figure CN222958809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching and cutting processing, and particularly relates to a punching and cutting device. Background Art
[0002] When an injection-molded workpiece is cast in a mold, it is easy to leave surplus material at the joint between the mold frame and the injection-molded workpiece. This kind of excess edge material is usually called a sprue. The sprue will affect the overall quality of the material after molding and may have an adverse impact during subsequent assembly and processing. Therefore, the sprue at the corresponding position is usually cut off before the assembly of plastic products. In the prior art, most of the sprues of injection-molded workpieces are manually sheared. Manual shearing increases the labor cost of the enterprise, and the stability of manual operation is poor. The consistency of the products after shearing is not high, and the quality of the cut is difficult to guarantee. In most cases, it will also affect the assembly dimensions of the products themselves. Summary of the Utility Model
[0003] The main object of the utility model is to propose a punching and cutting device, aiming to solve the problems that most of the sprues of injection-molded workpieces are manually sheared, which increases the labor cost of the enterprise, the stability of manual operation is poor, the consistency of the products after shearing is not high, and the quality of the cut is difficult to guarantee.
[0004] To achieve the above object, the punching and cutting device proposed by the utility model includes:
[0005] A housing, on the inner wall of which there is an operating table fixedly connected thereto;
[0006] A punching and cutting structure, which includes an upper template and a driving member. The upper template is slidably mounted on the housing in the vertical direction. At one end of the upper template corresponding to the operating table, there are a plurality of cutting tools. The driving member is mounted on the housing, and the output end of the driving member is connected to the upper template to drive the upper template to reciprocate in the vertical direction; and,
[0007] A fixing structure, including a plurality of profiling support blocks, a first pressing structure and a second pressing structure. The plurality of profiling support blocks are all arranged on the operating table. On the plurality of profiling support blocks, there are a plurality of blanking holes corresponding to the plurality of cutting tools. The first pressing structure is arranged on the upper end surface of the operating table corresponding to the plurality of profiling support blocks to press and fix the processing material on the plurality of profiling support blocks. The second pressing structure is mounted on the upper template corresponding to the plurality of blanking holes to press the peripheral position of the sprue of the processing material.
[0008] In an embodiment, a plurality of guiding shafts are arranged on the upper template;
[0009] An installation frame fixedly connected thereto is provided on the workbench. A plurality of guide cylinders and a plurality of through holes are respectively provided on the installation frame and the upper end portions of the housing corresponding to the plurality of guide shafts. The plurality of guide shafts respectively penetrate inside the corresponding guide cylinders and through holes.
[0010] In an embodiment, the first pressing structure includes a plurality of cylinder members. The plurality of cylinder members are respectively arranged on the workbench corresponding to the plurality of profiling support blocks. A rotating shaft rotatably connected thereto is provided at one end of each of the plurality of cylinder members. A first pressing plate is provided at one end of the rotating shaft.
[0011] In an embodiment, the second pressing structure includes a plurality of curved rod members. Each curved rod member includes a cross bar portion and two vertical bar portions respectively connected to both ends of the cross bar portion. Nut members threadedly connected thereto are provided on both of the two vertical bar portions. Both of the two vertical bar portions are slidably installed on the upper template. A spring is connected between the nut member and the upper template. A second pressing plate is provided between the downward ends of the two vertical bar portions. The second pressing plate is arranged corresponding to the periphery of the blanking hole.
[0012] In an embodiment, rubber blocks corresponding to the shapes of the upper end surfaces of the plurality of profiling support blocks are provided on both the first pressing plate and the second pressing plate; and / or,
[0013] All of the plurality of profiling support blocks are made of plastic parts.
[0014] In an embodiment, a blanking portion is provided on the workbench. A collecting structure is provided on the inner wall of the housing corresponding to directly below the blanking portion for centrally collecting the waste materials generated by punching.
[0015] In an embodiment, the collecting structure includes a collecting frame. The collecting frame is arranged inside one end of the housing away from the driving member. A funnel structure is provided on the inner wall of the housing at the middle position between the collecting frame and the workbench. The discharging end of the funnel structure is arranged to open above the collecting frame.
[0016] In an embodiment, the driving member is arranged as a pressing cylinder. The pressing cylinder is provided at the upper end portion of the housing. One end of the pressing cylinder inside the housing is fixedly connected to the installation frame, and the output end of the pressing cylinder is fixedly connected to the upper template.
[0017] In an embodiment, the horizontal end portion of the housing is an operation end. The operation end is open, and a safety light curtain is provided on the inner wall of the housing corresponding to the operation end position.
[0018] In an embodiment, a control panel is provided on the housing; and / or,
[0019] The housing is provided with a double-operation and double-start button, and the double-start buttons are respectively arranged on both sides of the operation end.
[0020] In the technical solution of the present utility model, in order to ensure the punching quality at the water inlet, the fixing effect of the material is improved. Specifically, in the fixing structure, the receiving structure of the material is set as a plurality of profiling support blocks. When the upper end surface of the material is pressed and fixed by the first pressing structure through the plurality of profiling support blocks to receive the material, the supporting surface can be fully attached to the material, thereby ensuring the neatness of the cut at the water inlet after punching. In order to further ensure the cut quality at the punching position, a second pressing structure is provided on the upper template of the punching structure. The second pressing structure can move in the vertical direction along with the upper template. When the driving member drives the upper template to move downward, the plurality of second pressing structures first contact and press the peripheral position of the water inlet of the material, and then a plurality of cutting tools cut off the water inlet of the material. In the actual processing process, the punching quality at the punching position can be further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0022] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the punching device provided by the present utility model;
[0023] Figure 2 It is Figure 1 a partial enlarged view of A in
[0024] Figure 3 It is Figure 1 a schematic side view of the punching device provided in
[0025] Figure 4 It is Figure 1 a structural diagram of the curved rod member in
[0026] Figure 5 It is Figure 1 a top view of the operating table in
[0027] Explanation of the reference numerals in the drawings:
[0028] 100. Punching device; 1. Housing; 11. Operating table; 111. Mounting frame; 112. Guide cylinder; 113. Material discharging part; 2. Punching structure; 21. Upper template; 211. Cutter; 212. Guide shaft; 22. Lower pressing cylinder; 3. Profiling support block; 31. Material discharging hole; 4. Cylinder part; 41. Rotating shaft; 42. First pressing plate; 5. Curved rod member; 51. Vertical rod part; 511. Nut member; 52. Horizontal rod part; 53. Spring; 54. Second pressing plate; 6. Rubber block; 7. Collection box; 71. Hopper structure; 8. Safety light curtain; 81. Control panel; 82. Double start button.
[0029] The realization, functional features and advantages of the purpose of the present utility model will be further described in conjunction with the embodiments and with reference to the accompanying drawings. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0031] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0032] In addition, if there are descriptions such as "first", "second", etc. involved in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or a solution where A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0033] When an injection-molded workpiece is cast in a mold, surplus material is likely to remain at the joint between the mold frame and the injection-molded workpiece. This excess edge material is usually called a sprue. The sprue can affect the overall quality of the molded material and may have an adverse impact during subsequent assembly and processing. Therefore, the sprue at the corresponding position is usually cut off before the assembly of plastic products. In the prior art, the sprue of injection-molded workpieces is mostly cut manually, which increases the labor cost of enterprises. Moreover, the stability of manual operation is poor, the consistency of the products after cutting is not high, and the quality of the cut is difficult to guarantee. In most cases, it will also affect the assembly dimensions of the product itself.
[0034] The present utility model provides a punching device 100 to solve the above problems.
[0035] Please refer to Figures 1 to 5 , in an embodiment of the present utility model, when an injection-molded workpiece is cast in a mold, surplus material is likely to remain at the joint between the mold frame and the injection-molded workpiece, which is generally called a sprue. In the prior art, the sprue of injection-molded workpieces is mostly cut manually or the injection-molded products are sent to a milling machine for cutting. Manual cutting increases the labor cost of enterprises, and the stability of manual operation is poor. The consistency of the products after cutting is not high, and the operation efficiency is also low. In order to ensure the cutting efficiency of the sprue and at the same time ensure the high quality of the cut of the material. In this embodiment, the fixing effect of the material is improved. Specifically, in the fixing structure, the receiving structure of the material is set as a plurality of profiling support blocks 3. The material is received by the plurality of profiling support blocks 3. When the upper surface of the material is pressed and fixed by the first pressing structure, the supporting surface can be fully attached to the material, so as to ensure the neatness of the cut after punching at the sprue position. It should be noted that the plurality of profiling support blocks 3 are of a split structure, which mainly supports the punching position and its position on the operating table 11 can be adjusted. In order to further ensure the cut quality of the sprue after punching, a second pressing structure is provided on the upper template 21 of the punching structure 2. The second pressing structure can move in the vertical direction along with the upper template 21. When the driving member drives the upper template 21 to move downward, the plurality of second pressing structures first contact and press the peripheral position of the sprue position of the material, and then the plurality of cutting tools 211 cut off the sprue of the material. During this process, one end of the plurality of cutting tools 211 moves to the inside of the blanking holes 31 on the plurality of profiling support blocks 3, so as to ensure the blanking of the punching position of the material. During this process, through the two pressing structures, the fixing effect of the material on the plurality of profiling support blocks 3 can be well ensured, and in the actual processing process, the punching quality of the punching position can be further improved.
[0036] A plurality of guide shafts 212 are provided at the four corner positions of the upper template 21. The plurality of guide shafts 212 are all slidably mounted on the upper end of the housing 1. In order to increase the guiding movement distance of the plurality of guide shafts 212 in the vertical direction as much as possible, in this embodiment, a mounting frame 111 fixedly connected thereto is provided on the workbench 11. The mounting frame 111 has four mounting shafts. The lower ends of the four mounting shafts are all fixedly connected to the workbench 11. The upper end of the mounting frame 111 is a plate body. A plurality of mounting holes (not shown in the figure) are provided on the plate body for mounting a plurality of guide cylinders 112. The plurality of guide cylinders 112 correspond to a plurality of through holes (not shown in the figure) on the housing 1. The plurality of guide shafts 212 are respectively inserted into the corresponding guide cylinders 112 and the inner sides of the through holes. After one end of the plurality of guide shafts 212 leaves the plurality of through holes, it can still slide in a guiding manner inside the plurality of guide cylinders 112, thereby effectively increasing the movement distance of the entire upper template 21 in the vertical direction.
[0037] Among them, as Figure 1 and Figure 2 shown, the first pressing structure is set as a plurality of cylinder fixing structures. Specifically, a plurality of cylinder members 4 are respectively arranged on the workbench 11 corresponding to the plurality of profiling support blocks 3. And a rotating shaft 41 is rotatably connected to one end of each of the plurality of cylinders. A first pressing plate 42 is provided at one end of the rotating shaft 41. In the actual use process, first, the materials are placed on the plurality of profiling support blocks 3, then the plurality of rotating shafts 41 are rotated to rotate the plurality of first pressing plates 42 to the positions directly above the plurality of profiling support blocks 3 respectively, and then the plurality of cylinders retract to drive the plurality of first pressing plates 42 to press and fix the materials. In the actual design process, the rotation of the rotating shaft 41 can be set as an automatic rotation structure. A motor structure can be provided at the output end of the cylinder to drive the first pressing plate 42 to rotate, so that the self-rotation of the first pressing plate 42 can be realized. After the punching and processing of the materials is completed, first, the cylinder moves upward to separate the first pressing plate 42 from the materials, and then the rotating shaft 41 rotates 90 degrees to facilitate the taking of the processed materials.
[0038] As Figure 1 , Figure 2 and Figure 4As shown, the second pressing structure is set as a follower structure that moves with the upper template 21. Specifically, the second pressing structure is set as a plurality of curved rod members 5. The curved rod member 5 includes a cross bar portion 52 and two vertical bar portions 51 respectively connected to both ends of the cross bar portion 52. A sliding connection in the vertical direction is formed between the two vertical bar portions 51 and the upper template 21. When the curved rod member 5 moves downward with the upper template 21, the second pressing plate 54 first contacts and presses the periphery of the gate position on the material. At this time, the spring 53 is compressed to apply a stable downward pressure, and the cutter 211 continues to move downward to punch the material. Since the position of the nut member 511 on the vertical bar portion 51 is adjustable, the force application degree of the spring 53 can also be adjusted accordingly. Specifically, it can be adjusted according to the actual situation.
[0039] In order to protect the material during the pressing process of the first pressing plate 42 and the second pressing plate 54 and prevent imprints from being formed on the surface of the material due to hard contact, in this embodiment, rubber blocks 6 are provided on one end surface of the first pressing plate 42 and the second pressing plate 54, and a plurality of the profiling support blocks 3 are also set as plastic parts, so as to ensure the appearance quality of the material after processing.
[0040] During the punching process, a certain amount of waste will be generated. In this embodiment, a corresponding collection structure is provided for centrally collecting the waste generated during the punching process. Specifically, the collection structure is arranged directly below the loading and unloading portion 113 of the workbench 11. The waste discharged through the discharge hole 31 is stored in the collection structure, which is convenient for subsequent processing.
[0041] Specifically, the collection structure mainly includes a collection box 7. The collection box 7 is placed inside the lower end of the housing 1. The waste after punching falls into the funnel structure 71 for centralized collection, and then falls into the collection box 7 through the discharge end of the funnel structure 71. When the waste in the collection box 7 is collected to a certain extent, the waste can be taken out for processing together with the entire collection box 7.
[0042] In this embodiment, the driving member is set as a pressing cylinder 22. The upper template 21 is directly driven by the pressing cylinder 22 to perform punching. Specifically, when the pressing cylinder 22 is installed, the pressing cylinder 22 is arranged at the upper end of the housing 1, and one end of the pressing cylinder 22 located inside the housing 1 is fixedly connected to the mounting frame 111. The stability of the pressing cylinder 22 after installation is ensured as much as possible through the two-layer installation structure. Of course, in addition to the above settings, the driving member can also be set as other electric driving structures, etc., which can be selected according to the actual situation.
[0043] One vertical end of the housing 1 is an operation end, and the operation end is open. To ensure safety during operation, a safety light curtain 8 is provided at the position of the operation end. During actual operation, if the operator's hand does not withdraw outward from the opening of the operation end, the pressing cylinder 22 will not press down the punching instruction by itself, thus ensuring the safety of the operator during operation.
[0044] As Figure 1 shown, a control panel 81 is provided on the housing 1. Generally, the working states of each driving structure can be displayed through the control panel 81, and double-start buttons 82 are provided on both sides of the housing 1 corresponding to the operation end. When controlling the pressing cylinder 22 to press down for punching, both of the start buttons need to be pressed simultaneously to execute the punching instruction. Further ensuring the safety during actual operation.
[0045] The above is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or directly / indirectly applied in other related technical fields, is included in the patent protection scope of the present invention.
Claims
1. A punching device, characterized in that: include: A shell, wherein an operating table fixedly connected to the inner wall of the shell is provided; The punching structure includes an upper template and a driving member, wherein the upper template is slidably mounted on the housing in a vertical direction, a plurality of cutters are arranged on one end of the upper template corresponding to the workbench, the driving member is mounted on the housing, and an output end of the driving member is connected to the upper template to drive the upper template to reciprocate in a vertical direction; as well as, The fixed structure includes multiple contour support blocks, a first pressing structure and a second pressing structure. The multiple contour support blocks are all arranged on the workbench. The multiple contour support blocks are provided with multiple discharge holes corresponding to the multiple cutting tools. The first pressing structure is arranged on the upper end surface of the workbench corresponding to the multiple contour support blocks, so as to press down and fix the processed materials on the multiple contour support blocks. The second pressing structure is installed on the upper template corresponding to the multiple discharge holes, so as to press down the peripheral side of the water outlet of the processed materials.
2. The punching device according to claim 1, characterized in that The upper template is provided with a plurality of guide shafts; The workbench is provided with a mounting frame fixedly connected thereto, and the mounting frame and the upper end of the shell are provided with a plurality of guide cylinders and a plurality of through holes corresponding to the plurality of guide shafts, respectively, and the plurality of guide shafts are respectively inserted into the corresponding guide cylinders and the inner sides of the through holes.
3. The punching device according to claim 1, characterized in that The first pressing structure comprises a plurality of cylinder parts, and the plurality of cylinder parts are respectively arranged on the workbench corresponding to the plurality of contoured support blocks, and a rotating shaft rotatably connected thereto is arranged at one end of the plurality of cylinder parts, and a first pressing plate is arranged at one end of the rotating shaft.
4. The punching device according to claim 3, characterized in that The second downward pressing structure includes a plurality of bent rod members, and the bent rod members include a cross rod portion and two vertical rod portions respectively connected to the two end portions of the cross rod portion. The two vertical rod portions are each provided with a nut member threadedly connected thereto. The two vertical rod portions are both slidably mounted on the upper template, and a spring is provided between the nut member and the upper template. A second pressing plate is provided between the downward end portions of the two vertical rod portions, and the second pressing plate is arranged corresponding to the peripheral side of the discharge hole.
5. The punching device according to claim 4, characterized in that The first pressing plate and the second pressing plate are both provided with rubber blocks corresponding to the shapes of the upper end surfaces of the plurality of contoured support blocks; and / or, The plurality of contoured support blocks are all made of plastic.
6. The punching device according to claim 1, characterized in that The workbench is provided with a material discharge portion, and the inner wall of the shell is provided with a collection structure corresponding to and just below the material discharge portion, for centrally collecting waste materials generated by punching and cutting.
7. The punching device according to claim 6, characterized in that The collecting structure includes a collecting frame, which is arranged in one end of the shell away from the driving member. A funnel structure is provided on the inner wall of the shell corresponding to the middle position between the collecting frame and the workbench, and the discharge end of the funnel structure is arranged corresponding to the upper opening of the collecting frame.
8. The punching device according to claim 2, characterized in that The driving member is configured as a downward pressure cylinder, which is disposed at the upper end of the shell, one end of the downward pressure cylinder located in the shell is fixedly connected to the mounting frame, and the output end of the downward pressure cylinder is fixedly connected to the upper template.
9. The punching device according to claim 1, characterized in that One horizontal end of the shell is an operating end, the operating end is open, and a safety grating is arranged on the inner wall of the shell corresponding to the position of the operating end.
10. The punching device according to claim 9, characterized in that The housing is provided with a control panel; and / or, The shell is provided with double operation double start buttons, and the double start buttons are arranged on both sides of the operation end.