Device for welding umbrella beads through ultrasonic waves
By designing a device that uses ultrasonic welding umbrella beads, the problems of low production efficiency and high cost caused by relying on labor in existing umbrella production equipment are solved, and efficient and low-cost umbrella production is achieved.
Patent Information
- Application Number
- CN202422171679.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing umbrella production equipment relies on manual suture of umbrella beads and umbrella cloth, resulting in low production efficiency and high cost.
A device is designed to use ultrasonic welding umbrella beads to vibrate out the umbrella beads through a vibrating screen, and the cylinder pushes the umbrella beads to the position of the ultrasonic welding torch. The ultrasonic welding torch hot melts the umbrella beads and the umbrella cloth together.
The device replaces labor with machines, significantly shortens production time, improves production efficiency, reduces costs, and further improves efficiency through mirroring settings.
Smart Images
Figure CN222959239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of umbrella production equipment, in particular to a device for welding umbrella beads by ultrasonic waves. Background Art
[0002] An umbrella is a tool that can provide a shaded environment or shield against rain, snow, sunlight, etc. The production materials of an umbrella usually include extensible cloth, and other materials and winding threads that can be used as the skeleton. Currently, umbrellas are usually made by sewing umbrella beads to the umbrella cloth first, and then sewing the skeleton to the umbrella cloth. When sewing the umbrella beads to the umbrella cloth, it is usually done manually. This production method requires a large amount of labor cost and time cost, and the production efficiency is low. Content of the Utility Model
[0003] The utility model provides a device for welding umbrella beads by ultrasonic waves, and its main purpose is to solve the above problems existing in the prior art.
[0004] The technical solution of the utility model is as follows:
[0005] A device for welding umbrella beads by ultrasonic waves includes a frame, an operating table, an ultrasonic welding gun, a vibrating bowl, and a feeding device; the operating table is placed at the front part of the top of the frame, and the feeding device and the vibrating bowl are respectively located on both sides of the rear part of the top of the frame; the feeding device includes a cylinder and a feeding channel that can accommodate umbrella beads, the cylinder acts on the feeding channel, and the outlet of the feeding channel is butted against the operating table; the ultrasonic welding gun is butted above the outside of the outlet of the feeding channel; the vibrating bowl includes a feeding channel that can accommodate umbrella beads and a vibrating sieve, the vibrating sieve is connected to the feeding channel, and the outlet of the feeding channel is butted against the feeding channel.
[0006] As an improvement of the utility model, there are two such devices, and they are placed mirror-symmetrically.
[0007] The feeding device further includes a push rod for pushing the umbrella beads, the push rod is located in the feeding channel, and the cylinder is connected to and acts on the push rod.
[0008] The width of the feeding channel is the same as the height of the umbrella beads, and the feeding channel and the feeding channel are placed perpendicular to each other.
[0009] The width of the feeding channel is the same as the diameter of the umbrella beads.
[0010] The vibrating sieve is provided with a vibrating port and a vibrating belt, the vibrating port is located at the bottom of the vibrating belt, and the feeding channel is connected to the vibrating port.
[0011] The vibrating bowl further includes a controller, the controller is connected to and controls the vibrating sieve and the vibrating belt, and the controller is placed on the operating table.
[0012] It also includes a switch which is located at the bottom of the frame and is controllably connected to the ultrasonic welding gun.
[0013] A limiting groove for accommodating the umbrella beads is provided at the connection between the material pushing channel and the feeding channel.
[0014] As can be seen from the above description of the present utility model, compared with the prior art, the advantages of the present utility model are as follows:
[0015] The present utility model uses a machine to replace manual labor. The umbrella beads are vibrated out by a vibrating screen, and the cylinder pushes the umbrella beads to the position of the ultrasonic welding gun. The ultrasonic welding gun melts and bonds the umbrella beads and the umbrella cloth together, shortening the time and greatly improving the production efficiency, thereby reducing the cost.
[0016] The present utility model can also be set up in two mirror images and operate the melting and bonding of two umbrella beads and the umbrella cloth simultaneously to further improve the production efficiency and reduce the cost. Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of the present utility model.
[0018] Figure 2 is Figure 1 an enlarged view of A in
[0019] Figure 3 It is a schematic diagram of the optimal structure of the present utility model. Detailed Embodiment
[0020] A device for welding umbrella beads using ultrasonic waves. As Figure 1 and Figure 2As shown in the figure, it includes a machine frame 1, an operating table 2, an ultrasonic welding gun 3, a vibrating bowl 4, a feeding device 5, and a switch (not shown in the figure). The switch is located at the bottom of the machine frame 1 and is connected to the ultrasonic welding gun 3 for control. The operating table 2 is placed at the front part of the top of the machine frame 1. The feeding device 5 and the vibrating bowl 4 are respectively located on both sides of the rear part of the top of the machine frame 1. The feeding device 5 includes a cylinder 51 and a feeding channel 52 that can accommodate umbrella beads. The cylinder 51 acts on the feeding channel 52, and the outlet of the feeding channel 52 is docked with the operating table 2. The feeding device 5 also includes a push rod 53 for pushing the umbrella beads. The push rod 53 is located inside the feeding channel 52, and the cylinder 51 is connected to and acts on the push rod 53. The width of the feeding channel 52 is the same as the diameter of the umbrella beads. The ultrasonic welding gun 3 is docked above the outside of the outlet of the feeding channel 52. The vibrating bowl 4 includes a feeding channel 41 that can accommodate umbrella beads and a vibrating screen 42. The vibrating screen 42 is provided with a vibrating opening 43 and a vibrating belt 44. The vibrating opening 43 is located at the bottom of the vibrating belt 44. The feeding channel 42 is connected to the vibrating opening 43. The vibrating screen 42 is connected to the feeding channel 41. The vibrating bowl 4 also includes a controller 45. The controller 45 is connected to and controls the vibrating screen 42 and the vibrating belt 44. The controller 45 is placed on the operating table 2. The outlet of the feeding channel 41 is docked with the feeding channel 52. The width of the feeding channel 41 is the same as the height of the umbrella beads. The feeding channel 41 and the feeding channel 52 are placed perpendicular to each other. A limiting groove 6 that can accommodate umbrella beads is provided at the connection between the feeding channel 52 and the feeding channel 41.
[0021] The working principle of the present utility model is as follows: Umbrella beads are placed in the vibrating screen 42. The operator turns on the vibrating screen 42 through the controller 45 of the vibrating bowl 4. The vibrating screen 42 vibrates and continuously drives the umbrella beads onto the vibrating belt 44. The vibrating belt 44 takes the umbrella beads to the vibrating opening 43 and conveys them to the feeding channel 41. The umbrella beads are accommodated side by side in the feeding channel 41 and fall into the feeding channel 52 of the feeding device 5 through the limiting groove 6. The cylinder 51 acts on the push rod 53 to push the umbrella beads in the feeding channel 52 to the outlet of the feeding device 5. At this time, the umbrella beads are located below the ultrasonic welding gun 3. The operator places the umbrella cloth that needs to be heat - melted with the umbrella beads at the position where the umbrella beads are connected to the ultrasonic welding gun 5, and then steps on the switch set at the bottom of the machine frame with the foot. The ultrasonic welding gun 5 descends to work and heat - melts the umbrella cloth and the umbrella beads together.
[0022] As Figure 3 shown; by setting two such devices, calculating the distance between the two positions on the umbrella cloth where the umbrella beads need to be heat - melted, and making the distance between the heat - melting points of the two devices the same. The optimal solution is to place the two devices in a mirror image, and it can realize heat - melting the two umbrella beads and the umbrella cloth into one body simultaneously.
[0023] The utility model uses a machine to replace manual labor. The umbrella beads are vibrated out by a vibrating screen 42, and a cylinder 51 pushes the umbrella beads to the position of an ultrasonic welding gun 3. The ultrasonic welding gun 3 melts the umbrella beads and the umbrella cloth together, shortening the time and greatly improving the production efficiency, thereby reducing the cost.
[0024] The utility model can also be set up in two by mirroring and operate the melting together of two umbrella beads and the umbrella cloth at the same time, further improving the production efficiency and reducing the cost.
[0025] The utility model has a unique design and novel concept, with strong practicability and a broad market prospect.
[0026] The above is only the specific implementation manner of the utility model, but the design concept of the utility model is not limited thereto. Any non-substantive modification of the utility model using this concept shall belong to the act of infringing the protection scope of the utility model.
Claims
1. A device for welding umbrella beads using ultrasonic waves, characterized in that: It includes a frame, an operating table, an ultrasonic welding gun, a vibration plate and a pushing device; the operating table is placed at the front of the top of the frame, and the pushing device and the vibration plate are respectively located on both sides of the rear of the top of the frame; the pushing device includes a cylinder and a pushing channel that can accommodate umbrella beads, the cylinder acts on the pushing channel, and the outlet of the pushing channel is connected to the operating table; the ultrasonic welding gun is connected to the upper outer side of the outlet of the pushing channel; the vibration plate includes a feeding channel that can accommodate umbrella beads and a vibration screen, the vibration screen is connected to the feeding channel, and the outlet of the feeding channel is connected to the pushing channel.
2. The device for welding umbrella beads by ultrasonic wave according to claim 1, characterized in that: There are two of the devices, which are placed in mirror image.
3. The device for welding umbrella beads by ultrasonic wave according to claim 1, characterized in that: The pushing device also includes a pushing rod for pushing the umbrella ball, the pushing rod is located in the pushing channel, and the cylinder is connected to and acts on the pushing rod.
4. The device for welding umbrella beads by ultrasonic wave according to claim 3, characterized in that: The width of the feed channel is the same as the height of the umbrella bead, and the feed channel is placed vertically to the push channel.
5. The device for welding umbrella beads by ultrasonic wave according to claim 4, characterized in that: The width of the pushing channel is the same as the diameter of the umbrella bead.
6. The device for welding umbrella beads by ultrasonic wave according to claim 1, characterized in that: The vibrating screen is provided with a vibrating port and a vibrating belt, wherein the vibrating port is located at the bottom of the vibrating belt, and the feeding channel is connected to the vibrating port.
7. The device for welding umbrella beads by ultrasonic wave according to claim 6, characterized in that: The vibration plate also includes a controller, which controls the connection between the vibration screen and the vibration belt, and the controller is placed on an operating table.
8. The device for welding umbrella beads by ultrasonic wave according to claim 1, characterized in that: A switch is also included, and the switch is located at the bottom of the frame, and the switch controls the connection of the ultrasonic welding gun.
9. The device for welding umbrella beads by ultrasonic wave according to claim 1, characterized in that: A limiting groove capable of accommodating the umbrella beads is provided at the connection between the pushing channel and the feeding channel.