Sealed discharging device for construction waste impurity removal system
By installing rubber plates in the discharge valve of construction waste disposal equipment and improving the valve plate driving structure, the problems of lax sealing and easy deformation and breaking of valve plates in existing equipment are solved, and the full settlement of light substances and long-term stable operation of the device is achieved.
Patent Information
- Application Number
- CN202422012544.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The unloading valves in existing construction waste disposal equipment are not tightly sealed, resulting in light substance impurities and dust refloating during settlement, causing blockage of the cyclone and subsequent dust removal system, and the valve plate driving structure is unreasonable, which is prone to deformation and breakage of the valve plate.
A sealing and unloading device for construction waste removal system is designed. By installing rubber plates on each side of the discharge port at the lower end of the valve core shell and setting up a clamping strip to fix the rubber plate, the sealing between the valve plate and the valve core shell is ensured. At the same time, a separate valve plate driving device is used to open and close the valve plate through mechanisms such as cylinders, connecting rods and swing connecting rods, reducing the direct confrontation between the urging point and the stress point, and reducing the risk of deformation and breaking of the valve plate.
Through the sealing design of the rubber plate, light substances and dust are avoided to refloat during the settlement process, ensuring that they settle fully and avoid blockage and damage to the cyclone and subsequent dust removal system. At the same time, the improved valve plate drive structure reduces the risk of deformation and fracture of the valve plate, and improves the stability and production efficiency of the unloading device.
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Figure CN222960457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction waste treatment equipment, in particular to a sealed unloading device for a construction waste impurity removal system. Background Art
[0002] In the decoration waste disposal process, light material impurities and dust in fine aggregates are attracted by a negative pressure pipeline above an impurity removal and separation machine, fall into a negative pressure cyclone cylinder and settle in a discharge valve. As Figure 5 shown is a discharge valve in the prior art. A valve plate IIb is installed at the lower end of a valve core housing IIa. The valve plate IIb is movably connected to the lower end of the valve core housing IIa through a valve plate shaft IId. The opening and closing of the discharge port at the lower end of the valve core housing IIa relative to the valve plate IIb is driven by a driving device, so as to realize the opening and closing of the discharge valve core. The valve core housing IIa is installed inside a discharge box 1. The driving device includes a cylinder IIc installed on the discharge box 1. The output shaft of the cylinder IIc is fixedly connected to one end of a shaft seat. The shaft seat is fixedly connected to the valve plate circumference IId. The counterclockwise and clockwise rotation of the shaft seat is driven by the extension and contraction of the output shaft of the cylinder IIc, so as to drive the opening and closing of the valve plate IIb relative to the material discharge port of the valve core housing IIa. However, the valve of the discharge valve in the foregoing prior art is not tightly sealed. During the spiral settlement process of light material impurities and dust, some lighter light material impurities will float up again after descending, and normal discharging cannot be achieved. Moreover, it will cause blockage of the cyclone cylinder and the subsequent dust removal system, and even the blades of the screw conveyor in the dust collector will fall off and the main shaft will break, seriously affecting the normal production of the system. In addition, the valve plate driving structure of the existing discharge valve directly drives the opening and closing of the valve plate through the valve plate shaft IId. Only one side of the valve plate IIb is subjected to the rotational force to control its opening or closing, and the design is unreasonable. The valve plate IIb is frequently deformed and the connection between the valve plate shaft IId and the valve plate IIb is broken. Summary of the Utility Model
[0003] The utility model aims to provide a sealed discharge valve for a construction waste impurity removal system to solve the deficiencies existing in the prior art. The technical problems to be solved by the utility model are realized through the following technical solutions.
[0004] A sealed discharging device for a construction waste impurity removal system, comprising a discharging device body. The discharging device body includes a discharging valve core and a discharging box. The discharging valve core is placed inside the discharging box and located at the upper part of the discharging box. The discharging valve core includes a valve core housing I, a valve plate I, and a valve plate driving device. Rubber plates are installed on the edges of the discharging port at the lower end of the valve core housing I, and the lower ends of the rubber plates extend beyond the lower end of the discharging port. The valve plate I is movably connected to one side of the material discharging port at the lower end of the valve core housing I, and the valve plate I can open and close relative to the material discharging port. One end of the valve plate driving device is connected to the discharging box at the front part of the valve plate I, and the other end is connected to the rear part of the valve plate I. The valve plate driving device is used to drive the valve plate I to open and close relative to the discharging port.
[0005] Preferably, a pressing strip is arranged on the outer side of the rubber plate, and the pressing strip is fixed to the valve core housing I by screws, so as to fix the rubber plate to the edges of the material discharging port.
[0006] Preferably, a valve plate shaft I is installed on one side of the discharging port at the lower end of the valve core housing I. The valve plate shaft I can rotate around its own axis relative to the valve core housing I, and one end of the valve plate shaft I is fixedly connected to the valve plate I.
[0007] Preferably, the valve plate driving device includes a cylinder I, a cylinder connecting rod, a driving shaft, and a swing connecting rod. The cylinder I is installed on the discharging box. The driving shaft is installed on the discharging box and is rotatably connected to the discharging box. One end of the cylinder connecting rod is fixedly connected to the output shaft of the cylinder I, and the other end is fixedly connected to one end of the driving shaft. One end of the swing connecting rod is fixedly connected to the driving shaft, and the other end is movably connected to the rear part of the valve plate I.
[0008] Preferably, an ear seat is arranged at the bottom of the valve plate I, at the end far from its connection with the valve core housing I. One end of the swing connecting rod is fixedly connected to the middle part of the driving shaft, and the other end is movably connected to the ear seat.
[0009] Preferably, pedestal bearings are respectively installed on the left and right sides of the discharging box, and both ends of the driving shaft are respectively installed in the pedestal bearings.
[0010] Preferably, one end of the swing connecting rod is provided with a connecting sleeve, and the other end is provided with a Y-shaped joint. The connecting sleeve is fixedly sleeved on the outside of the driving shaft, and the Y-shaped joint is movably connected to the ear seat.
[0011] Preferably, a connecting rod is arranged between the Y-shaped joint and the ear seat. One end of the connecting rod is movably connected to the Y-shaped joint through a pin shaft, and the other end is movably connected to the ear seat through a pin shaft.
[0012] Preferably, reinforcing ribs are provided on the left and right sides of the bottom end of the valve plate I.
[0013] Preferably, the number of the discharge device bodies is two, and the discharge boxes of the two discharge device bodies are hermetically connected in an upper and lower stacked manner.
[0014] A sealed discharge device for a construction waste impurity removal system provided by the present utility model has the following beneficial effects compared with the prior art:
[0015] 1) The setting of the rubber plate ensures the sealing between the valve plate I and the valve core housing I, prevents light material impurities and dust from floating up again during the sedimentation process, enables the light material impurities and dust to fully settle, avoids blockage and damage of the cyclone and the subsequent dust removal system, reduces the maintenance cost of the cyclone and the dust removal system, and reduces the workload of the staff for unclogging, thereby improving production efficiency;
[0016] 2) Compared with the prior art in which the valve plate is directly driven to open and close by driving the valve plate shaft IId through a driving device, a separate valve plate driving device is provided, so that the force application point and the force receiving point are respectively located on the discharge box and the rear opening of the valve plate I. Only a very small force is required to open and close the valve plate I, thereby reducing the deformation amount of the valve plate I and preventing the occurrence of the fracture of the valve plate I, and further enabling the discharge device body to operate stably for a long time, reducing the maintenance time for fault shutdown, and improving production efficiency;
[0017] 3) Two discharge device bodies are provided and work in series up and down. While ensuring the sealing of the discharge device body, the light material impurities can fall and be discharged smoothly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic structural diagram of the discharge valve core in the present utility model;
[0019] Figure 2 It is a schematic structural diagram of the discharge device body in the present utility model;
[0020] Figure 3 It is a schematic structural diagram of an embodiment of the present utility model;
[0021] Figure 4 For Figure 3 the internal structural diagram;
[0022] Figure 5 It is a schematic structural diagram of the discharge valve in the prior art;
[0023] The reference numerals in the drawings are as follows: 1. Discharge box, 2. Discharge valve core, 21. Valve core housing I, 22. Valve plate I, 221. Reinforcing rib, 23. Valve plate shaft I, 241. Cylinder I, 242. Cylinder connecting rod, 243. Pillow block bearing, 244. Drive shaft, 245. Swing connecting rod, 2451. Connecting sleeve, 2452. Y-shaped joint, 246. Connecting rod, 247. Ear seat, 25. Rubber plate, 26. Pressing strip, a. Valve core housing II, b. Valve plate II, c. Cylinder II, d. Valve plate shaft II. Detailed implementation mode
[0024] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will describe the present utility model in detail with reference to the drawings and in combination with the embodiments.
[0025] In the present utility model, the front, rear, left, and right directions refer to Figure 1 as the reference, Figure 1 the left side in Figure 1 is the left, the right side is the right, the side facing outwards of the drawing is the front side, and the side facing inwards of the drawing is the rear side; the counterclockwise and clockwise directions refer to the counterclockwise and clockwise directions obtained when looking from left to right on the basis of the direction shown in
[0026] Embodiment 1:
[0027] Referring to Figure 1 and Figure 2 shown, an improved sealed discharge device for a construction waste impurity removal system, which is characterized in that: it includes a discharge device body, the discharge device body includes a discharge valve core 2 and a discharge box 1, the discharge valve core 2 is placed in the discharge box 1 and located at the upper part of the discharge box 1, the discharge valve core 2 includes a valve core housing I 21, a valve plate I 22 and a valve plate driving device, rubber plates 25 are installed on each side of the discharge port at the lower end of the valve core housing I 21, the lower end of the rubber plate 25 extends beyond the lower end of the discharge port, the valve plate I 22 is movably connected to one side of the material discharge port at the lower end of the valve core housing I 21, the valve plate I 22 can be opened and closed relative to the material discharge port, one end of the valve plate driving device is connected to the discharge box 1 at the front part of the valve plate I 22, and the other end is connected to the rear part of the valve plate I 22, and the valve plate driving device is used to drive the valve plate I 22 to open and close relative to the discharge port.
[0028] In this embodiment, rubber plates 25 are installed on the edges of the material discharge opening at the lower end of the valve core housing I21. The lower ends of the rubber plates 25 are ground flat. When the valve plate I22 closes the material discharge opening, the sealing performance between the valve plate I22 and the valve core housing I21 can be ensured, preventing light material impurities and dust from floating up again during the sedimentation process, so that the light material impurities and dust can fully settle, avoiding blockage and damage to the cyclone and the subsequent dust removal system, reducing the maintenance cost of the cyclone and the dust removal system, and reducing the workload of the staff for unclogging, thereby improving production efficiency.
[0029] In this embodiment, compared with the prior art method of directly driving the opening and closing of the valve plate by driving the valve plate shaft IId to rotate through a driving device, the valve plate I22 is movably connected to one side of the material discharge opening of the valve core housing I, and a valve plate driving device is separately provided. When opening or closing the valve plate I22, the rear part of the valve plate I22 is driven by the valve plate driving device to open or close relative to the material discharge opening, so that the force application point and the force receiving point are respectively located on the discharge box 1 and the rear opening of the valve plate I22. According to the lever principle, only a very small force is required to open and close the valve plate I22, thereby reducing the deformation amount of the valve plate I22 and preventing the valve plate I22 from breaking, and further enabling the unloading device body to operate stably for a long time, reducing the maintenance time for fault shutdown, and improving production efficiency.
[0030] Further, a pressing strip 26 is arranged on the outer side of the rubber plate 25, and the pressing strip 26 is fixed to the valve core housing I21 by screws, thereby fixing the rubber plate 25 to the edges of the material discharge opening.
[0031] Further, a valve plate shaft I23 is installed on one side of the material discharge opening at the lower end of the valve core housing I21. The valve plate shaft I23 can rotate relative to the valve core housing I21 around its own axis, and one end of the valve plate shaft I23 is fixedly connected to the valve plate I22.
[0032] Embodiment 2:
[0033] On the basis of Embodiment 1, as shown in Figure 1 The valve plate driving device includes a cylinder I241, a cylinder connecting rod 242, a driving shaft 244 and a swing connecting rod 245. The cylinder I241 is installed on the discharge box 1, the driving shaft 244 is installed on the discharge box 1 and is rotatably connected to the discharge box 1. One end of the cylinder connecting rod 242 is fixedly connected to the output shaft of the cylinder I241, and the other end is fixedly connected to one end of the driving shaft 244. One end of the swing connecting rod 245 is fixedly connected to the driving shaft 244, and the other end is movably connected to the rear part of the valve plate I22.
[0034] In this embodiment, when the valve plate driving device drives the valve plate I22 to open or close, the output shaft of the cylinder I241 extends or contracts, driving the upper end of the cylinder connecting rod 242 to rotate counterclockwise or clockwise around the axis of the driving shaft 244. The cylinder connecting rod 242 is fixedly connected to the driving shaft 244, thereby driving the driving shaft 244 to rotate counterclockwise or clockwise, and further driving the rear end of the swing connecting rod 245 to rotate counterclockwise or clockwise around the axis of the driving shaft 244, ultimately driving the valve plate I22 to open or close.
[0035] In this embodiment, the rotation axis of the valve plate I22 itself is the valve plate shaft I23. The cylinder I241 of the valve plate driving device is installed on the discharge box 1, and the left and right ends of the driving shaft 244 are installed on the discharge box 1. When driving the valve plate I22 to flip, the force application point of the valve plate I22 is at the rear of the valve plate I22, and only a very small force is required to open and close the valve plate I22, thereby reducing the deformation amount of the valve plate I22 and preventing the occurrence of the fracture of the valve plate I22. Furthermore, the discharge device body can operate stably for a long time, reducing the downtime for maintenance due to faults and improving production efficiency.
[0036] Further, an ear seat 247 is provided at one end of the bottom of the valve plate I22 away from its connection with the valve core housing I21. One end of the swing connecting rod 245 is fixedly connected to the middle of the driving shaft 244, and the other end is movably connected to the ear seat 247.
[0037] Further, pedestal bearings 243 are respectively installed on the left and right sides of the discharge box 1, and both ends of the driving shaft 244 are respectively installed in the pedestal bearings 243.
[0038] Further, a connecting sleeve 2451 is provided at one end of the swing connecting rod 245, and a Y-shaped joint 2452 is provided at the other end. The connecting sleeve 2451 is fixedly sleeved outside the driving shaft 244, and the Y-shaped joint 2452 is movably connected to the ear seat 247.
[0039] Further, a connecting rod 246 is provided between the Y-shaped joint 2452 and the ear seat 247. One end of the connecting rod 246 is movably connected to the Y-shaped joint 2452 through a pin shaft, and the other end is movably connected to the ear seat 247 through a pin shaft.
[0040] In this embodiment, the setting of the connecting rod 246 makes the connection between the swing connecting rod 245 and the valve plate I22 more flexible, avoiding the situation of jamming when the swing connecting rod 245 drives the valve plate I22 to flip.
[0041] Further, reinforcing ribs 221 are provided on the left and right sides of the bottom end of the valve plate I22.
[0042] Embodiment 3:
[0043] Based on Embodiment 1 or 2, the number of the main bodies of the discharging device is two, and the discharging boxes 1 of the two main bodies of the discharging device are hermetically connected in an upper and lower stacked manner.
[0044] In this embodiment, with reference to Figure 3 as shown, two main bodies of the discharging device are provided and work in series up and down in cooperation. With reference to Figure 4 as shown, when the upper valve plate I22 is opened, the lower valve plate I22 is closed, and the light material impurities in the upper valve core housing I21 fall into the lower valve core housing I21. Then the upper valve plate I22 is closed, the lower valve plate I22 is opened, and the light material impurities in the lower valve core housing I21 are discharged from the main body of the discharging device. Then the lower valve plate I22 is closed, the upper valve plate I22 is opened, and this action is repeated cyclically. While ensuring the tightness of the main body of the discharging device, the light material impurities can fall and be discharged smoothly.
[0045] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0046] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments described according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0047] It should be noted that the terms "first", "second", etc. in the description, claims, and above-mentioned drawings of the present application are used to distinguish similar objects and do not necessarily have to be used to describe a specific order or sequence. It should be understood that such terms can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0048] In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products, or devices.
[0049] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper" etc. may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figures. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, a device described as "above" or "over" other devices or structures will then be oriented "below" or "under" the other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device may also be otherwise oriented, such as rotated 90 degrees or at other orientations, and the corresponding explanations for the spatial relative descriptions used herein will be made.
[0050] In the foregoing detailed description, reference has been made to the accompanying drawings, which form a part hereof. In the drawings, like symbols typically identify like components, unless the context indicates otherwise. The illustrated embodiments described in the detailed description, the drawings, and the claims are not meant to be limiting. Other embodiments may be used and other changes may be made without departing from the spirit or scope of the subject matter presented herein.
[0051] The foregoing is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, various modifications and variations can be made to the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A sealed unloading device for a construction waste removal system, characterized in that: The invention comprises a discharge device body, wherein the discharge device body comprises a discharge valve core (2) and a discharge box (1), wherein the discharge valve core (2) is placed in the discharge box (1) and is located at the upper part of the discharge box (1), wherein the discharge valve core (2) comprises a valve core housing I (21), a valve plate I (22) and a valve plate driving device, wherein each side of the discharge port at the lower end of the valve core housing I (21) is provided with a rubber plate (25), wherein the lower end of the rubber plate (25) exceeds the lower end of the discharge port, wherein the valve plate I (22) is movably connected to one side of the discharge port at the lower end of the valve core housing I (21), wherein the valve plate I (22) can be opened and closed relative to the discharge port, wherein one end of the valve plate driving device is connected to the discharge box (1) at the front part of the valve plate I (22), and the other end is connected to the rear part of the valve plate I (22), wherein the valve plate driving device is used to drive the valve plate I (22) to open and close relative to the discharge port.
2. A sealed unloading device for a construction waste impurity removal system according to claim 1, characterized in that: A clamping strip (26) is provided on the outer side of the rubber plate (25), and the clamping strip (26) is fixed to the valve core housing I (21) by screws, thereby fixing the rubber plate (25) to each side of the discharge port.
3. The sealed unloading device for a construction waste impurity removal system according to claim 1 is characterized in that: A valve plate shaft I (23) is installed on one side of the outlet at the lower end of the valve core housing I (21). The valve plate shaft I (23) can rotate around its own axis relative to the valve core housing I (21), and the valve plate shaft I (23) is fixedly connected to one end of the valve plate I (22).
4. The sealed unloading device for a construction waste impurity removal system according to claim 1 is characterized in that: The valve plate driving device includes a cylinder I (241), a cylinder connecting rod (242), a drive shaft (244) and a swing connecting rod (245), wherein the cylinder I (241) is installed on the discharge box (1), the drive shaft (244) is installed on the discharge box (1) and is rotatably connected to the discharge box (1), one end of the cylinder connecting rod (242) is fixedly connected to the output shaft of the cylinder I (241), and the other end is fixedly connected to one end of the drive shaft (244), and one end of the swing connecting rod (245) is fixedly connected to the drive shaft (244), and the other end is movably connected to the rear of the valve plate I (22).
5. A sealed unloading device for a construction waste impurity removal system according to claim 4, characterized in that: An ear seat (247) is provided at one end of the bottom of the valve plate I (22) away from the connection between the valve plate and the valve core housing I (21); one end of the swing link (245) is fixedly connected to the middle of the drive shaft (244), and the other end is movably connected to the ear seat (247).
6. The sealed unloading device for a construction waste impurity removal system according to claim 4 is characterized in that: The left and right sides of the discharge box (1) are respectively installed with seat bearings (243), and the two ends of the drive shaft (244) are respectively installed in the seat bearings (243).
7. The sealed unloading device for a construction waste impurity removal system according to claim 5 is characterized in that: One end of the swing link (245) is provided with a connecting sleeve (2451), and the other end is provided with a Y-shaped joint (2452), the connecting sleeve (2451) is fixedly sleeved on the outside of the driving shaft (244), and the Y-shaped joint (2452) is movably connected to the ear seat (247).
8. The sealed unloading device for a construction waste impurity removal system according to claim 7 is characterized in that: A connecting rod (246) is provided between the Y-shaped joint (2452) and the ear seat (247), one end of the connecting rod (246) is movably connected to the Y-shaped joint (2452) via a pin, and the other end of the connecting rod (246) is movably connected to the ear seat (247) via a pin.
9. The sealed unloading device for a construction waste impurity removal system according to claim 1, characterized in that: Reinforcing ribs (221) are provided on the left and right sides of the bottom end of the valve plate 1 (22).
10. The sealed unloading device for a construction waste impurity removal system according to claim 1, characterized in that: The number of the unloading device bodies is two, and the unloading boxes (1) of the two unloading device bodies are stacked up and down and sealed and connected.
Citation Information
Cited By
Sealed discharging device for construction waste impurity removal system
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