Insulator carrying disc temporary storage warehouse
By designing a temporary insulator disk storage warehouse including transverse transport parts and multi-stage synchronous lifting components, the problems of large labor intensity and large footprint caused by manual transportation in the prior art are solved, and fully automated disk transportation and storage are realized.
Patent Information
- Application Number
- CN202421767261.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing insulator temporary storage equipment requires manual transportation of the load disk, which is very labor-intensive, covers a large area, and is inconvenient to store.
A temporary insulator disk storage bank including a temporary storage main frame, a lifting chamber, a fixed base, an insulator disk transverse transport component and a multi-stage disk synchronous lifting assembly is designed. The insulator disk lateral transport parts are moved horizontally, and the multi-stage disk synchronous lifting assembly is used to achieve fully automatic lifting and storage.
It realizes fully automatic transportation and storage without manual lifting of insulator carrier disks, saves floor space, reduces manual labor intensity, and improves the degree of automation.
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Figure CN222960487U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of transportation equipment and relates to an insulator tray temporary storage library. Background Art
[0002] A device used to support a wire and insulate it is called an insulator. This insulator device is made of glass and is called a glass insulator. During the transportation of insulators, trays are needed for storage. Due to the shape of the insulators, a certain amount of space is required at the bottom of the trays, and a temporary storage library is needed for placement during storage. In the process of using existing insulator temporary storage library equipment, manual transportation of trays is required, resulting in a large manual labor intensity, a large floor area required, and inconvenient storage. Therefore, it is very necessary to design an insulator tray temporary storage library that can overcome the above defects.
[0003] In order to overcome the deficiencies of the prior art, people have continuously explored and proposed various solutions. For example, a Chinese patent discloses a storage device for insulators [Application No.: 202011407022.1], which includes a bottom plate. On both sides of the top of the bottom plate, a plurality of first bearing plates are equidistantly arranged. The first bearing plates are fixedly connected with fixing plates, and the top of the fixing plates is fixedly connected with second bearing plates. On both sides between the first bearing plates and the second bearing plates, connecting columns are arranged. Between two corresponding connecting columns, a connecting plate is arranged. Between the two connecting plates, a plurality of placing plates are equidistantly arranged. The top of the placing plates is fixedly connected with a sponge plate. On both sides of the placing plates, first sliders are symmetrically arranged, and the connecting plate is provided with a sliding groove. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an insulator tray temporary storage library for the above problems.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An insulator tray temporary storage library includes a temporary storage library main frame. There is a lifting chamber inside the temporary storage library main frame. A fixed base is arranged below the lifting chamber. On the fixed base, there is an insulator tray horizontal transportation member for moving the insulator tray from a far side to a side closer to the lifting chamber. Inside the lifting chamber, there is a multi-section tray synchronous lifting component that can lift the insulator tray located at the insulator tray horizontal transportation member from bottom to top. The multi-section tray synchronous lifting component corresponds to the position of the insulator tray horizontal transportation member.
[0007] In the above-mentioned insulator tray temporary storage library, the multi-section tray synchronous lifting component includes two inner link groups arranged inside the lifting chamber. A number of tray lifting plates are arranged on the two inner link groups. The cross-section of the tray lifting plate is L-shaped. The two inner link groups are located on both sides of the insulator tray horizontal transportation member.
[0008] In the above-mentioned insulator carrier tray temporary storage library, an inner link driving member is provided on the side of the main frame of the temporary storage library, and the inner link driving member is connected to the inner link group.
[0009] In the above-mentioned insulator carrier tray temporary storage library, the inner link driving member includes a first servo motor arranged on the side of the main frame of the temporary storage library. A helical gear reducer is connected to the rotating shaft of the first servo motor. Two first rotating shafts are fixedly connected to the helical gear reducer. A second rotating shaft is provided on the inner link group, and the first rotating shaft and the second rotating shaft are connected through a transmission box.
[0010] In the above-mentioned insulator carrier tray temporary storage library, the insulator carrier tray horizontal transportation member includes two chain groups arranged on a fixed base, and the fixed base and the chain groups are fixed through support bars.
[0011] In the above-mentioned insulator carrier tray temporary storage library, the two chain groups are connected through a third rotating shaft. The fixed base is also provided with a chain group driving member, and the chain group driving member is connected to a first single-row sprocket on the third rotating shaft.
[0012] In the above-mentioned insulator carrier tray temporary storage library, the chain group driving member includes a second servo motor arranged on the fixed base. A second single-row sprocket is connected to the rotating shaft of the second servo motor. The first single-row sprocket and the second single-row sprocket are connected through two idler sprockets and a three-dimensional library chain machine.
[0013] In the above-mentioned insulator carrier tray temporary storage library, a guide plate is provided outside the fixed base, and the guide plate is located between the chain group and the tray lifting plate.
[0014] In the above-mentioned insulator carrier tray temporary storage library, a proximity switch is provided inside the fixed base.
[0015] In the above-mentioned insulator carrier tray temporary storage library, a limit top frame is provided at the top of the main frame of the temporary storage library.
[0016] Compared with the existing technology, the advantages of the present utility model are as follows:
[0017] 1. During the use of the utility model, two insulator carrier trays are stacked and placed on the horizontal transport member of the insulator carrier tray. The horizontal transport member of the insulator carrier tray horizontally moves the insulator carrier tray into the lifting chamber. At this time, the lifting structure of the multi-stage carrier synchronous lifting assembly intersects with the two insulator carrier trays without interference. When the two insulator carrier trays are transported to the predetermined position, the multi-stage carrier synchronous lifting assembly is started to synchronously lift the two insulator carrier trays, and they enter the lifting chamber in sequence and are gradually filled. The fully automatic transport and lifting structure eliminates the need for manual lifting of the insulator carrier trays. The vertical storage structure greatly saves floor space and can be operated in reverse order for discharging, with a high degree of automation and reduced labor intensity for workers.
[0018] 2. The guide plate in the utility model plays a guiding role, preventing the insulator carrier tray from shifting in position and angle during horizontal transportation, with high precision.
[0019] Other advantages, objectives, and features of the utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the structural schematic diagram of the utility model.
[0021] Figure 2 is the partial structural schematic diagram of the utility model.
[0022] Figure 3 is the partial structural schematic diagram of the utility model in another direction.
[0023] In the figure: the temporary storage main frame 1, the lifting chamber 2, the fixed base 3, the horizontal transport member of the insulator carrier tray 4, the multi-stage carrier synchronous lifting assembly 5, the inner link group 6, the carrier lifting plate 7, the inner link drive member 8, the first servo motor 9, the helical gear reducer 10, the first rotating shaft 11, the second rotating shaft 12, the transmission box 13, the chain group 14, the third rotating shaft 15, the chain group drive member 16, the first single-row sprocket 17, the second servo motor 18, the second single-row sprocket 19, the idler sprocket 20, the three-dimensional library chain machine 21, the guide plate 22, the proximity switch 23, the limit top frame 24. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following further describes the utility model with reference to the accompanying drawings.
[0025] As Figures 1-3As shown in the figure, an insulator tray temporary storage library includes a temporary storage library main frame 1. There is a lifting chamber 2 inside the temporary storage library main frame 1. A fixed base 3 is provided below the lifting chamber 2. An insulator tray horizontal transporter 4 for moving the insulator tray from a position far from the lifting chamber 2 to a position close to the lifting chamber 2 is provided on the fixed base 3. A multi-section tray synchronous lifting assembly 5 capable of lifting the insulator tray located at the insulator tray horizontal transporter 4 from bottom to top is provided in the lifting chamber 2. The multi-section tray synchronous lifting assembly 5 corresponds to the position of the insulator tray horizontal transporter 4.
[0026] In this embodiment, during use, two insulator trays are stacked and placed on the insulator tray horizontal transporter 4. The insulator tray is horizontally moved into the lifting chamber 2 through the insulator tray horizontal transporter 4. At this time, the lifting structure of the multi-section tray synchronous lifting assembly 5 intersects with the two insulator trays and does not interfere with each other. When the two insulator trays are transported to the predetermined position, the multi-section tray synchronous lifting assembly 5 is started to synchronously lift the two insulator trays, and they enter the lifting chamber 2 in sequence and are gradually filled. The fully automatic transportation and lifting structure is adopted, eliminating the need for manual lifting of the insulator tray. The vertical storage structure greatly saves floor space and can be operated in reverse order for discharging. The automation degree is high, reducing the labor intensity of workers.
[0027] Combined with Figures 1-3 As shown in the figure, the multi-section tray synchronous lifting assembly 5 includes two inner link groups 6 provided in the lifting chamber 2. A number of tray lifting plates 7 are provided on the two inner link groups 6. The cross-section of the tray lifting plate 7 is L-shaped. The two inner link groups 6 are located on both sides of the insulator tray horizontal transporter 4.
[0028] Specifically, the inner link group 6 is used to drive the tray lifting plate 7. When the insulator tray is horizontally moved into the lifting chamber 2, at this time, the tray lifting plate 7 intersects with the two insulator trays and does not interfere with each other. When the two insulator trays are transported to the predetermined position, the two insulator trays are synchronously lifted through the tray lifting plate 7, enter the lifting chamber 2 in sequence and are gradually filled. The fully automatic transportation and lifting structure is adopted, eliminating the need for manual lifting of the insulator tray. The vertical storage structure greatly saves floor space and can be operated in reverse order for discharging. The automation degree is high, reducing the labor intensity of workers.
[0029] The cross-section of the tray lifting plate 7 is L-shaped, which is convenient for supporting and fixing the insulator tray for lifting.
[0030] An inner link driving member 8 is provided on the side of the temporary storage library main frame 1. The inner link driving member 8 is connected to the inner link group 6.
[0031] In this embodiment, the inner link driving member 8 is used to drive the inner link group 6 to operate.
[0032] Combined Figure 1 、 Figure 2 As shown, the inner link driving member 8 includes a first servo motor 9 disposed on the side of the temporary storage rack main frame 1. A helical gear reducer 10 is connected to the rotating shaft of the first servo motor 9. Two first rotating shafts 11 are fixedly connected to the helical gear reducer 10. A second rotating shaft 12 is provided on the inner link group 6. The first rotating shaft 11 and the second rotating shaft 12 are connected by a transmission box 13.
[0033] In this embodiment, when it is necessary to operate the inner link group 6 and the carrier plate lifting plate 7, the first servo motor 9 is started, and the helical gear reducer 10, the first rotating shaft 11, the transmission box 13, and the second rotating shaft 12 are driven by the first servo motor 9 to operate, driving the inner link group 6 and the carrier plate lifting plate 7 to work.
[0034] The insulator carrier horizontal transport member 4 includes two chain groups 14 disposed on the fixed base 3. The fixed base 3 and the chain groups 14 are fixed by support bars.
[0035] In this embodiment, the two chain groups 14 are used to horizontally transport the insulator carrier, and the support bars play a supporting role.
[0036] Combined Figures 1-2 As shown, the two chain groups 14 are connected by a third rotating shaft 15. The fixed base 3 is further provided with a chain group driving member 16. The chain group driving member 16 is connected to a first single-row sprocket 17 on the third rotating shaft 15.
[0037] In this embodiment, the third rotating shaft 15 is used to connect and fix the two chain groups 14 for synchronous rotation, and the chain group driving member 16 is used to drive the chain groups 14.
[0038] The chain group driving member 16 includes a second servo motor 18 disposed on the fixed base 3. A second single-row sprocket 19 is connected to the rotating shaft of the second servo motor 18. The first single-row sprocket 17 and the second single-row sprocket 19 are connected by two idler sprockets 20 and a three-dimensional warehouse chain machine 21.
[0039] In this embodiment, when it is necessary to horizontally transport the insulator carrier, the second servo motor 18 is started, and the second single-row sprocket 19, the first single-row sprocket 17, the two idler sprockets 20, and a three-dimensional warehouse chain machine 21 are driven by the second servo motor 18 to operate, playing a transmission role.
[0040] Combined Figures 1-2 As shown, a guide plate 22 is provided outside the fixed base 3. The guide plate 22 is located between the chain groups 14 and the carrier plate lifting plate 7.
[0041] In this embodiment, the guide plate 22 plays a guiding role, preventing the insulator carrier tray from shifting in position and angle during horizontal transportation, with high precision.
[0042] Combined with Figures 1-2 As shown, a proximity switch 23 is provided inside the fixed base 3.
[0043] In this embodiment, when the insulator carrier tray is horizontally transported above the proximity switch 23, the proximity switch 23 senses and causes the second servo motor 18 to stop working, avoiding over-positioning. Those skilled in the art should understand that the proximity switch 23 can be a commercially available product, and since this component is not the focus of this patent, its internal structure and working principle will not be elaborated further.
[0044] Combined with Figures 1-2 As shown, a limit top frame 24 is provided at the top of the temporary storage main frame 1.
[0045] In this embodiment, when lifting the insulator carrier tray, the limit top frame 24 plays a role in top limit, preventing accidental falling due to excessive lifting, with good safety.
[0046] The working principle of this utility model is:
[0047] During use, two insulator carrier trays are stacked and placed on the two chain groups 14. The two chain groups 14 horizontally move the insulator carrier trays into the lifting chamber 2. The guide plate 22 plays a guiding role, preventing the insulator carrier tray from shifting in position and angle during horizontal transportation, with high precision. At this time, the tray lifting plate 7 intersects with the two insulator carrier trays without interference. When the two insulator carrier trays are transported to the predetermined position, the tray lifting plate 7 synchronously lifts the two insulator carrier trays, and they enter the lifting chamber 2 in sequence and gradually fill it up. An automatic transportation and lifting structure is adopted, eliminating the need for manual lifting of the insulator carrier trays. The vertical storage structure greatly saves floor space and can be operated in reverse order for discharging, with high automation and reduced manual labor intensity.
[0048] The cross-section of the tray lifting plate 7 is L-shaped, facilitating the lifting of the fixed insulator carrier tray by supporting it.
[0049] When it is necessary to operate the inner chain link group 6 and the tray lifting plate 7, start the first servo motor 9. The first servo motor 9 drives the helical gear reducer 10, the first rotating shaft 11, the transmission box 13, and the second rotating shaft 12 to operate, driving the inner chain link group 6 and the tray lifting plate 7 to work.
[0050] When it is necessary to horizontally transport the insulator carrier tray, start the second servo motor 18. The second servo motor 18 drives the second single-row sprocket 19, the first single-row sprocket 17, the two idler sprockets 20, and a three-dimensional warehouse chain machine 21 to operate, playing a transmission role.
[0051] When the insulator carrier tray is horizontally transported to above the proximity switch 23, through the induction of the proximity switch 23, the second servo motor 18 stops working, avoiding the situation of over-positioning. When lifting the insulator carrier tray, the limit top frame 24 plays a role in top limit, avoiding accidental falling due to excessive lifting, and the safety performance is good.
[0052] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains can make various modifications or supplements to the described specific embodiments or use similar ways for substitution, but will not deviate from the spirit of the present utility model.
[0053] Although terms such as temporary storage library main frame 1, lifting chamber 2, fixed base 3, insulator carrier tray horizontal transporter 4, multi-section carrier tray synchronous lifting assembly 5, inner link group 6, carrier tray lifting plate 7, inner link driver 8, first servo motor 9, helical gear reducer 10, first rotating shaft 11, second rotating shaft 12, transmission box 13, chain group 14, third rotating shaft 15, chain group driver 16, first single-row sprocket 17, second servo motor 18, second single-row sprocket 19, idler sprocket 20, three-dimensional library chain machine 21, guide plate 22, proximity switch 23, limit top frame 24, etc. are used more frequently in this article, the possibility of using other terms is not excluded. Using these terms is only for more convenient description and explanation of the essence of the present utility model, and interpreting them as any additional limitation is contrary to the spirit of the present utility model.
Claims
1. An insulator carrier temporary storage warehouse, comprising a temporary storage warehouse main frame (1), characterized in that: The temporary storage main frame (1) has a lifting chamber (2) therein, a fixed base (3) is provided below the lifting chamber (2), an insulator carrier transverse transport member (4) is provided on the fixed base (3) for moving the insulator carrier from a side away from the lifting chamber (2) to a side close to the lifting chamber (2), and a multi-stage carrier synchronous lifting assembly (5) is provided in the lifting chamber (2) for lifting the insulator carrier located at the insulator carrier transverse transport member (4) from bottom to top, and the multi-stage carrier synchronous lifting assembly (5) corresponds to the position of the insulator carrier transverse transport member (4).
2. The insulator carrier temporary storage according to claim 1, characterized in that: The multi-stage carrier synchronous lifting assembly (5) comprises two inner chain link groups (6) arranged in a lifting chamber (2), a plurality of carrier lifting plates (7) are arranged on the two inner chain link groups (6), the cross section of the carrier lifting plates (7) is L-shaped, and the two inner chain link groups (6) are located on both sides of the insulator carrier transverse transport member (4).
3. The insulator carrier temporary storage warehouse according to claim 2, characterized in that: An inner chain link driving component (8) is provided on the side of the temporary storage main frame (1), and the inner chain link driving component (8) is connected to the inner chain link group (6).
4. The insulator carrier temporary storage according to claim 3, characterized in that: The inner chain link driving member (8) comprises a first servo motor (9) arranged on the side of the temporary storage main frame (1); a helical gear reducer (10) is connected to the rotating shaft of the first servo motor (9); two first rotating shafts (11) are fixedly connected to the helical gear reducer (10); a second rotating shaft (12) is provided on the inner chain link group (6); the first rotating shaft (11) and the second rotating shaft (12) are connected via a transmission box (13).
5. The insulator carrier temporary storage warehouse according to claim 4, characterized in that: The insulator carrier transverse transport member (4) comprises two chain groups (14) arranged on a fixed base (3); the fixed base (3) and the chain groups (14) are fixed via support bars.
6. The insulator carrier temporary storage warehouse according to claim 5, characterized in that: The two chain groups (14) are connected via a third rotating shaft (15), and the fixed base (3) is also provided with a chain group driving member (16), and the chain group driving member (16) is connected to the first single-row sprocket (17) on the third rotating shaft (15).
7. The insulator carrier temporary storage according to claim 6, characterized in that: The chain group driving member (16) comprises a second servo motor (18) arranged on a fixed base (3); a second single-row sprocket (19) is connected to the rotating shaft of the second servo motor (18); the first single-row sprocket (17) and the second single-row sprocket (19) are connected to a three-dimensional warehouse chain machine (21) via two inert sprockets (20).
8. The insulator carrier temporary storage according to claim 7, characterized in that: A guide plate (22) is provided on the outside of the fixed base (3), and the guide plate (22) is located between the chain group (14) and the carrier lifting plate (7).
9. The insulator carrier temporary storage warehouse according to claim 8, characterized in that: A proximity switch (23) is provided on the inner side of the fixed base (3).
10. The insulator carrier temporary storage warehouse according to claim 9, characterized in that: A limiting top frame (24) is provided on the top of the temporary storage main frame (1).
Citation Information
Patent Citations
A storage device for insulators
CN112498934B