Station adjusting and carrying platform

By designing a station adjustment and handling platform for photovoltaic processing production lines, the problem of difficulty for the robot to move the two sets of workpieces at the same time and different workstations is solved, and the simultaneous movement of workpieces, the distance bridging and up and down transport is achieved, and the convenience and efficiency of transportation are improved.

CN222960567UActive Publication Date: 2025-06-10SUZHOU TERUITE ROBOT CO LTD
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Patent Information

Application Number
CN202420827535.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-06-10
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

In the existing photovoltaic processing production lines, it is difficult for the robot to move two sets of workpieces at the same time, and the distances and heights between different processing stations are different, resulting in inconvenient transportation of workpieces.

Method used

A station adjustment and handling platform is designed, including a movable substrate, a cylinder and a rectangular frame. By adjusting the substrate spacing and the up and down movement of the rectangular frame, the workpiece is simultaneous movement, distance bridging and up and down handling.

Benefits of technology

It realizes the moving of two sets of workpieces in the photovoltaic processing production line at the same time, bridges the distance difference between different workstations, and realizes the up and down handling of workpieces during the handling process, improving the convenience and efficiency of workpiece transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a station adjusting carrying platform which comprises a bottom plate, two base plates are movably installed on the upper surface of the bottom plate, an air cylinder is installed on the upper surface of one base plate, a piston rod of the transversely-arranged air cylinder is connected with the other base plate, a vertical air cylinder is installed on the upper surface of each base plate, and a horizontal air cylinder is installed on the upper surface of each vertical air cylinder. The upper end of a piston rod of the vertical air cylinder is provided with a rectangular frame capable of moving up and down along with the piston rod, the lower surfaces of the four corners of the rectangular frame are each provided with a guide column, and the left end and the right end of the upper surface of each rectangular frame are symmetrically provided with a left carrying block and a right carrying block. According to the utility model, two groups of workpieces can be moved between any two adjacent stations at the same time, the distance difference between different stations can be bridged through the air cylinder, the workpieces can be carried up and down in the carrying process, the strip-shaped workpieces can be conveniently conveyed, and the stability in the long-term reciprocating up-and-down movement process is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaics, and particularly to a station adjustment handling platform for gluing in a photovoltaic processing production line. Background Art

[0002] In solar power generation, photovoltaic modules are important components for converting solar energy into electrical energy. In the prior art, during the production process of photovoltaic modules, manipulators are usually used to handle workpieces one by one. It is not possible to move two groups of workpieces simultaneously, and the distances and heights between different processing stations may vary, which is not convenient for transporting workpieces. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is to provide a station adjustment handling platform that can simultaneously move two groups of workpieces between any two adjacent stations, can bridge the distance difference between different stations through a cylinder, and can also perform up and down handling of workpieces during the handling process, facilitating the transportation of strip-shaped workpieces.

[0004] To solve the above technical problem, the technical solution adopted by the utility model is: a station adjustment handling platform, including: a bottom plate, on the upper surface of which two substrate plates are movably installed. The two substrate plates arranged at intervals front and rear can each move along the front-rear direction. A cylinder is installed on the upper surface of one of the substrate plates, and the piston rod of the horizontally arranged cylinder is connected to the other substrate plate. When the piston rod of the cylinder is in the telescopic state, the distance between the two substrate plates is H1, and when the piston rod of the cylinder is in the extended state, the distance H2 between the two substrate plates is greater than H1.

[0005] A vertical cylinder is installed on the upper surface of each substrate plate. The upper end of the piston rod of the vertical cylinder is installed with a rectangular frame that can move up and down with it. Guide columns are installed on the lower surfaces of the four corners of the rectangular frame. A fixed plate is arranged between the substrate plate and the rectangular frame. The lower ends of the four guide columns each pass through the fixed plate and are in sliding fit with the fixed plate. Left and right loading blocks are symmetrically installed at the left and right ends of the upper surface of each rectangular frame. A plurality of loading grooves arranged at intervals front and rear are formed on the upper surfaces of the left and right loading blocks respectively. Any two symmetrically arranged loading grooves on the left and right loading blocks are for embedding the same strip-shaped workpiece.

[0006] The further improved solutions in the above technical solutions are as follows:

[0007] 1. In the above solution, H1 is the distance between one processing station and the processing station on its one side, and H2 is the distance between one processing station and the processing station on its other side.

[0008] 2. In the above solution, two sliding rails extending in the front and rear directions are installed on the upper surface of the bottom plate in parallel and at intervals. The lower surface of each substrate is connected to each sliding rail through at least two sliders that are slidably engaged with the sliding rail.

[0009] 3. In the above solution, any one substrate is connected to a transverse conveying mechanism installed on the upper surface of the bottom plate through a connecting seat.

[0010] 4. In the above solution, the substrate connected to the piston rod of the air cylinder is connected to a transverse conveying mechanism installed on the upper surface of the bottom plate through a connecting seat.

[0011] 5. In the above solution, the transverse conveying mechanism is a lead screw conveying mechanism or a belt conveying mechanism.

[0012] Due to the application of the above technical solution, the present utility model has the following advantages compared with the prior art:

[0013] The present utility model is a working station adjustment handling platform. Two substrates are movably installed on the upper surface of its bottom plate. The two substrates arranged at intervals in the front and rear can each move in the front and rear directions. A cylinder is installed on the upper surface of one substrate. The piston rod of the horizontally arranged cylinder is connected to the other substrate. When the piston rod of the cylinder is in the telescopic state, the distance between the two substrates is H1. When the piston rod of the cylinder is in the extended state, the distance H2 between the two substrates is greater than H1. A vertical cylinder is installed on the upper surface of each substrate. The upper end of the piston rod of the vertical cylinder is installed with a rectangular frame that can move up and down with it. Guide columns are installed on the lower surfaces of the four corners of the rectangular frame. A fixed plate is arranged between the substrate and the rectangular frame. The lower ends of the four guide columns each pass through the fixed plate and are slidably engaged with the fixed plate. Left and right loading blocks are symmetrically installed at the left and right ends of the upper surface of each rectangular frame. A plurality of loading grooves arranged at intervals in the front and rear are provided on the upper surfaces of the left and right loading blocks respectively. Any two symmetrically arranged loading grooves on the left and right loading blocks are for embedding the same strip-shaped workpiece. It can not only simultaneously move two groups of workpieces between any two adjacent working stations, but also change the distance between the two movable bases through the air cylinder, so as to bridge the distance difference between different working stations. It can also realize the front-back and up-down handling of the workpieces, and is convenient for transporting the strip-shaped workpiece from one processing position to another processing position. Description of the Drawings

[0014] Attached Figure 1 is a schematic diagram of the overall structure of the working station adjustment handling platform of the present utility model;

[0015] Attached Figure 2 is a schematic diagram of the air cylinder in the extended state of the working station adjustment handling platform of the present utility model;

[0016] Attached Figure 3This is a schematic diagram of the initial state of the workbench adjustment handling platform of the present utility model.

[0017] In the above drawings: 100, bar-shaped workpiece; 1, bottom plate; 2, base plate; 3, cylinder; 4, rectangular frame; 51, left loading block; 52, right loading block; 53, loading groove; column; 7, connecting seat; 81, housing; 82, motor; 83, driving block; 91, slide rail; 92, slider; 10, guiding column; 11, fixing plate; 111, avoidance through hole; 12, guiding sleeve. Specific embodiments

[0018] The present patent can be further clearly understood through the following specific embodiments given, but they do not limit the present patent.

[0019] Embodiment 1: A workbench adjustment handling platform, comprising: a bottom plate 1, on the upper surface of which two base plates 2 are movably installed, and the two base plates 2 arranged at intervals in the front and rear directions can each move along the front and rear directions. A cylinder 13 is installed on the upper surface of one of the base plates 2, and the piston rod of the horizontally arranged cylinder 13 is connected to the other base plate 2. When the piston rod of the cylinder 13 is in the telescopic state, the distance between the two base plates 2 is H1, and when the piston rod of the cylinder 13 is in the extended state, the distance H2 between the two base plates 2 > H1;

[0020] Two rectangular frames connected by a cylinder move forward simultaneously until the rectangular frame at the rear moves to the lower part of the first processing station, and at this time, the rectangular frame at the front just moves to the lower part of the second processing station (such as a dispensing station), and the two processing stations can simultaneously perform processing operations on the corresponding workpieces;

[0021] On the upper surface of each base plate 2, a vertical cylinder 13 is installed, and at the upper end of the piston rod of the vertical cylinder 13, a rectangular frame 4 that can move up and down with it is installed. At the lower surfaces of the four corners of the rectangular frame 4, a guiding column 10 is installed respectively. A fixing plate 11 is arranged between the base plate 2 and the rectangular frame 4. The lower ends of the four guiding columns 10 each pass through the fixing plate 11 and are in sliding fit with the fixing plate 11. At the left and right ends of the upper surface of each rectangular frame 4, left loading blocks 51 and right loading blocks 52 are symmetrically installed respectively. On the upper surfaces of the left loading blocks 51 and right loading blocks 52, a number of loading grooves 53 arranged at intervals in the front and rear directions are opened, and any two symmetrically arranged loading grooves 53 on the left loading blocks 51 and right loading blocks 52 are for the insertion of the same bar-shaped workpiece 100;

[0022] In the above process, whenever the rectangular frame moves to the processing position, the vertical cylinder connected to the rectangular frame is in a retracted state. According to the height requirement of the rectangular frame at the processing position, the vertical cylinder is controlled to extend, driving the rectangular frame carrying multiple bar-shaped workpieces to be lifted upward, thereby realizing the up and down transportation of the workpieces during the forward and backward transportation process, so as to facilitate the processing operations of the corresponding processing station.

[0023] The above H1 is the distance between one processing station and the processing station located on one side thereof, and H2 is the distance between one processing station and the processing station located on the other side thereof.

[0024] Two slide rails 91 extending forward and backward are installed in parallel and at intervals on the upper surface of the bottom plate 1 , and the lower surface of each base plate 2 is connected to each slide rail 91 via at least two sliders 92 slidably matched with the slide rail 91 .

[0025] Any of the above-mentioned base plates 2 is connected to a horizontal transmission mechanism installed on the upper surface of the bottom plate 1 through a connecting seat 7.

[0026] The above-mentioned lateral conveying mechanism is a belt conveying mechanism.

[0027] The above-mentioned belt transmission mechanism further includes a shell 81 and a motor 82 installed at one end of the shell 81. A driving wheel is installed on the output shaft of the motor 82. The driving wheel is connected to a driven wheel rotatably installed at the other end of the shell 81 through a belt transmission. A driving block 83 is installed on the belt, and the driving block 83 is connected to the base plate 2 through a connecting seat 7.

[0028] Embodiment 2: A workstation adjustment and handling platform, comprising: a bottom plate 1, two base plates 2 are movably mounted on the upper surface of the bottom plate 1, the two base plates 2 arranged at a front-to-back interval can each move in the front-to-back direction, a cylinder 13 is mounted on the upper surface of one base plate 2, a piston rod of the cylinder 13 arranged transversely is connected to another base plate 2, when the piston rod of the cylinder 13 is in a telescopic state, the distance between the two base plates 2 is H1, and when the piston rod of the cylinder 13 is in an extended state, the distance between the two base plates 2 is H2>H1;

[0029] On the upper surface of each substrate 2, a vertical cylinder 13 is installed. At the upper end of the piston rod of the vertical cylinder 13, a rectangular frame 4 that can move up and down with it is installed. At the lower surface of each of the four corners of the rectangular frame 4, a guide post 10 is installed. Between the substrate 2 and the rectangular frame 4, a fixing plate 11 is provided. The lower ends of the 4 guide posts 10 respectively pass through the fixing plate 11 and are in sliding fit with the fixing plate 11. At the left and right ends of the upper surface of each rectangular frame 4, a left carrier block 51 and a right carrier block 52 are symmetrically installed. On the upper surfaces of the left carrier block 51 and the right carrier block 52, a number of loading grooves 53 are arranged at intervals in the front and back directions. Any two symmetrically arranged loading grooves 53 on the left carrier block 51 and the right carrier block 52 are for embedding the same strip-shaped workpiece 100.

[0030] The guide posts on the lower surface of the rectangular frame are in sliding fit with the fixing plate as the vertical cylinder contracts or extends, which can ensure the stability of the rectangular frame during long-term reciprocating up and down movement.

[0031] The above-mentioned H1 is the distance between one processing station and the processing station on one side of it, and H2 is the distance between one processing station and the processing station on the other side of it.

[0032] The above-mentioned substrate 2 connected to the piston rod of the cylinder 13 is connected to a transverse transmission mechanism installed on the upper surface of the bottom plate 1 through a connecting seat 7.

[0033] The above-mentioned transverse transmission mechanism is a lead screw transmission mechanism.

[0034] At the four corners of the above-mentioned fixing plate 11, guide sleeves 12 for the guide posts 10 to pass through are respectively installed.

[0035] The above-mentioned fixing plate 11 is installed on the substrate 2 through at least 3 columns 6.

[0036] The above-mentioned fixing plate 11 is provided with an avoidance through hole 111 for the piston rod of the vertical cylinder 13 to pass through.

[0037] The working principle of the present utility model is as follows:

[0038] During use, first, through the transverse transmission mechanism, the rectangular frame in the front is moved to the lower part of the first processing station (such as the loading station), and the workpiece is processed through the first processing station (such as the loading operation, that is, loading the workpiece into the loading groove).

[0039] After that, the two rectangular frames connected by the cylinder move forward simultaneously under the action of the transverse transmission mechanism until the rectangular frame in the rear moves to the lower part of the first processing station. At this time, the rectangular frame in the front just moves to the lower part of the second processing station (such as the dispensing station), and the two processing stations can process the corresponding workpieces simultaneously.

[0040] After the processing operations on the two processing stations are completed, the rectangular frames connected by the cylinders are moved forward again at the same time under the action of the horizontal transmission mechanism until the rectangular frame at the rear moves to the bottom of the second processing station. At this time, the rectangular frame at the front just moves to the third processing station (such as the unloading station), and this cycle is repeated until the workpiece is processed in a whole section. It can not only realize the movement of two groups of workpieces between any two adjacent stations at the same time, but also change the distance between the two movable bases through the cylinder, thereby bridging the distance difference between different stations;

[0041] In the above process, whenever the rectangular frame moves to the processing position, the vertical cylinder connected to the rectangular frame is in a retracted state. According to the height requirement of the rectangular frame at the processing position, the vertical cylinder is controlled to extend, driving the rectangular frame carrying multiple bar-shaped workpieces to be lifted upward, thereby realizing the up and down transportation of the workpieces during the forward and backward transportation process, so as to facilitate the processing operations of the corresponding processing station.

[0042] By adopting the above-mentioned workstation adjustment and handling platform, it is possible to simultaneously move two groups of workpieces between any two adjacent workstations, and to change the distance between the two movable bases through the cylinder, thereby bridging the distance difference between different workstations; further, the workpieces can be transported up and down during the forward and backward transportation process, which is convenient for transporting strip workpieces from one processing position to another.

[0043] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A workstation adjustment and handling platform, comprising: A bottom plate (1), characterized in that: two base plates (2) are movably mounted on the upper surface of the bottom plate (1), the two base plates (2) arranged at a front-to-rear interval can each move in the front-to-rear direction, a cylinder (13) is mounted on the upper surface of one of the base plates (2), the piston rod of the cylinder (13) arranged transversely is connected to the other base plate (2), when the piston rod of the cylinder (13) is in a telescopic state, the distance between the two base plates (2) is H1, and when the piston rod of the cylinder (13) is in an extended state, the distance between the two base plates (2) is H2>H1; A vertical cylinder (13) is mounted on the upper surface of each base plate (2), a rectangular frame (4) movable up and down with the piston rod of the vertical cylinder (13) is mounted on the upper end, a guide column (10) is mounted on the lower surface of each of the four corners of the rectangular frame (4), a fixing plate (11) is arranged between the base plate (2) and the rectangular frame (4), the lower end of each of the four guide columns (10) passes through the fixing plate (11) and is slidably matched with the fixing plate (11), a left carrier block (51) and a right carrier block (52) are symmetrically mounted on the left and right ends of the upper surface of each of the rectangular frames (4), a plurality of carrier grooves (53) arranged at intervals in front and back are opened on the upper surface of each of the left carrier block (51) and the right carrier block (52), and any two of the carrier grooves (53) symmetrically arranged on the left carrier block (51) and the right carrier block (52) are used for the same bar-shaped workpiece (100) to be embedded.

2. The workstation adjustment and handling platform according to claim 1, characterized in that: H1 is the distance between a processing station and the processing station located on one side thereof, and H2 is the distance between a processing station and the processing station located on the other side thereof.

3. The workstation adjustment and handling platform according to claim 1, characterized in that: Two slide rails (91) extending forward and backward are installed in parallel and at intervals on the upper surface of the bottom plate (1), and the lower surface of each base plate (2) is connected to each slide rail (91) via at least two sliding blocks (92) that slidably cooperate with the slide rails (91).

4. The workstation adjustment and handling platform according to claim 1, characterized in that: Any one of the base plates (2) is connected to a transverse transmission mechanism installed on the upper surface of the bottom plate (1) via a connecting seat (7).

5. The workstation adjustment and handling platform according to claim 1, characterized in that: The base plate (2) connected to the piston rod of the cylinder (13) is connected to a horizontal transmission mechanism installed on the upper surface of the bottom plate (1) through a connecting seat (7).

6. The workstation adjustment and handling platform according to claim 4 or 5, characterized in that: The lateral transmission mechanism is a screw transmission mechanism or a belt transmission mechanism.