Bucket conveyor with leaked material treatment function

Abstract

The utility model discloses a bucket conveyor with a leaked material treatment function, which is used for solving the problems that when instant incoming materials exceed the capacity of a hopper of the bucket conveyor, redundant materials are scattered on a return hopper, so that the materials are accumulated and scrape and collide with the hopper, the hopper is damaged, and the machine is stopped frequently. According to the technical scheme, the bucket conveyor with the leaked material treatment function comprises a machine frame, a receiving hopper and a return stroke hopper, the receiving hopper and the return stroke hopper are installed on the machine frame, the bucket conveyor further comprises a material separating device, the material separating device is fixedly installed between the receiving hopper and the return stroke hopper, and the material separating device comprises two material separating plates. The two partition plates are fixedly connected to form an included angle, an opening of the included angle faces the return hopper, and the angle alpha of the included angle is larger than or equal to 90 degrees and smaller than or equal to 120 degrees. The two material separating plates are in butt joint to form the included angle, so that redundant materials are separated and slide to the two sides of the conveyor along the material separating plates, equipment is effectively protected against damage, and the running rate of the equipment is increased.

Description

Technical Field

[0001] The utility model relates to the field of bucket conveyors, in particular to a bucket conveyor with leakage treatment. Background Technique

[0002] The bucket conveyor is used to receive and transport materials. There are two types of feeding situations: one is that the incoming material does not fill the hopper, and the other is that the instantaneous incoming material exceeds the hopper capacity. For the second situation, when the hopper runs bumpily on the track, the excess material will scatter from the gap between adjacent hoppers, enter the bottom surface of the return hopper, some get stuck in the return gap or fall to the ground, some are carried to the tail wheel by the return hopper. Under the repeated operation, some hoppers are deformed due to the material jamming stress, most of the accumulated material falling to the ground scrapes against the hopper, the hopper is damaged, and the tail wheel is buried, resulting in frequent shutdowns. Due to space limitations, it is difficult to clean the material between the hopper and the ground, and the high-temperature material poses a safety hazard to people. Summary of the Invention

[0003] In order to solve the above problems, the utility model provides a bucket conveyor with leakage treatment, aiming to solve the problem that the excess material scatters and accumulates and scrapes against the hopper, causing the hopper to be damaged and resulting in frequent shutdowns, so as to achieve the effect of protecting the equipment from being damaged and extending the operation rate of the equipment.

[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme: a bucket conveyor with leakage treatment, including a frame and a receiving hopper and a return hopper installed on the frame, further including a material separation device. The material separation device is fixedly installed between the receiving hopper and the return hopper. The material separation device includes two material separation plates, and the two material separation plates are fixedly connected and form an included angle. The opening of the included angle faces the return hopper, and the angle α of the included angle satisfies 90° ≤ α ≤ 120°.

[0005] The horizontal projection length of the material separation plate is X, and the width of the frame is Y, and 2X > Y.

[0006] A receiving hopper is provided at the lower end of the material separation plate.

[0007] The receiving hopper is connected to a pipeline chain scraper conveyor, and the discharge end of the pipeline chain scraper conveyor is arranged above the receiving hopper.

[0008] The height of the material separation plate is greater than the height of the receiving hopper.

[0009] Advantages of the utility model:

[0010] 1) When the instantaneous incoming material exceeds the hopper capacity of the receiving hopper, the two baffle plates are butted to form an angle and inclined towards the return hopper. The excess material scatters and is blocked by the baffle plates. Due to the action of gravity, the excess material will slide along the inclined direction of the baffle plates to both sides of the conveyor, effectively ensuring that there is no material accumulation under the return hopper and the conveyor, protecting the equipment from being damaged, and extending the equipment operation rate.

[0011] 2) By setting up a receiving hopper and a pipeline chain scraper conveyor, the excess material slides from the baffle plates into the receiving hopper and then to the pipeline chain scraper conveyor, and finally drops from the discharge end of the pipeline chain scraper conveyor back into the receiving hopper, avoiding the accumulation of excess material and realizing automatic recycling at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present utility model will be further described below in conjunction with the accompanying drawings:

[0013] Figure 1 is a side view of the present utility model;

[0014] Figure 2 is a front view of the present utility model;

[0015] In the figure: 1, frame; 2, receiving hopper; 3, return hopper; 4, baffle plate; 5, receiving hopper; 6, pipeline chain scraper conveyor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0017] The technical solutions of the present utility model will be described in detail below with specific embodiments. These specific embodiments can be combined or replaced according to the actual situation. For the same or similar concepts or processes, they may not be repeated in some embodiments. Embodiment

[0018] As Figures 1 to 2 shown, a bucket conveyor with leakage treatment includes a frame 1 and a receiving hopper 2 and a return hopper 3 installed on the frame 1, and further includes a baffle device. The baffle device is fixedly installed between the receiving hopper 2 and the return hopper 3. The baffle device includes two baffle plates 4. The two baffle plates 4 are fixedly connected and form an angle. The opening of the angle faces the return hopper 3. The angle α of the angle satisfies 90° ≤ α ≤ 120°.

[0019] Specifically, when the instantaneous incoming material exceeds the hopper capacity of the receiving hopper 2, the excess material will fall onto the baffle plate 4 and be blocked by the baffle plate 4 to prevent the excess material from entering the return hopper 3. The two baffle plates 4 can be fixed by welding and form an angle, making the baffle plate 4 tilt towards the return hopper 3. Under the action of gravity, the excess material will slide along the baffle plate 4 to both sides of the conveyor, effectively ensuring that there is no material accumulation under the return hopper 3 and the conveyor, and protecting the equipment from being damaged. To further ensure that the excess material does not affect the normal operation of the conveyor, it is required that the height of the baffle plate 4 is greater than the height of the receiving hopper 2. The horizontal projection length of the baffle plate 4 is set as X, and the width of the frame 1 is set as Y, with 2X > Y. The excess material slides to a position far from the conveyor. When the material accumulates to an amount that affects the operation of the equipment, it is also convenient to clean due to the reduced space limitation. Embodiment

[0020] As Figures 1 to 2 shown, a receiving hopper 5 is provided at the lower end of the baffle plate 4. The receiving hopper 5 is connected to a pipeline chain scraper conveyor 6, and the discharge end of the pipeline chain scraper conveyor 6 is arranged above the receiving hopper 2. By providing the receiving hopper 5 and the pipeline chain scraper conveyor 6, the excess material slides from the baffle plate 4 into the receiving hopper 5. The receiving hopper 5 is vertically through and its lower end is connected to the pipeline chain scraper conveyor 6. The pipeline chain scraper conveyor 6 then conveys the excess material onto the receiving hopper, avoiding the accumulation of excess material on both sides of the bucket conveyor, which is troublesome for manual cleaning, and realizing automatic recycling at the same time.

[0021] In addition to the above preferred embodiments, the present utility model has other implementation manners. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection requested by the present utility model.

Claims

1. A bucket conveyor with leakage handling function, comprising a frame (1) and a receiving hopper (2) and a return hopper (3) mounted on the frame (1), characterized in that: It also includes a material separator device, which is fixedly installed between the receiving hopper (2) and the return hopper (3), and includes two material separator plates (4). The two material separator plates (4) are fixedly connected and form an angle, and the opening of the angle faces the return hopper (3). The angle α satisfies 90°≤α≤120°.

2. A bucket conveyor with leakage handling function according to claim 1, characterized in that: The horizontal projection length of the partition plate (4) is X, the width of the frame (1) is Y, and 2X>Y.

3. The bucket conveyor with leakage handling function according to claim 1, characterized in that: A material receiving hopper (5) is provided at the lower end of the material separator plate (4).

4. The bucket conveyor with leakage handling function according to claim 3, characterized in that: The receiving hopper (5) is connected to a pipeline chain scraper conveyor (6), and a discharge end of the pipeline chain scraper conveyor (6) is arranged above the receiving hopper (2).

5. The bucket conveyor with leakage handling function according to claim 1, characterized in that: The height of the material separator plate (4) is greater than the height of the receiving hopper (2).

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