Liquid crystal glass soaking, cleaning and feeding equipment
By designing liquid crystal glass soaking cleaning and loading equipment, the automatic handling and soaking of glass is achieved by using jaws and slide rail systems, and combining belt conveyor lines and cleaning sponge drums to achieve automatic discharge and cleaning, the problems of physical consumption and efficiency caused by manual handling in the prior art are solved, and the efficiency and automation of glass soaking and cleaning are improved.
Patent Information
- Application Number
- CN202422301441.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the soaking and cleaning process of existing glass, frequent glass handling is required manually, resulting in high physical consumption and low work efficiency.
A liquid crystal glass soaking cleaning and loading equipment is designed, including a frame, a loading cart, a soaking pool, a handling assembly and a glass discharge assembly. Automatic handling and soaking of glass through jaws and slide rail systems, and automatic discharge and cleaning of belt conveyor lines and cleaning sponge drums are achieved.
It greatly reduces the steps of manual handling, improves the efficiency of glass soaking and cleaning, and has a high degree of automation, avoiding the physical consumption of manual handling.
Smart Images
Figure CN222960739U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of liquid crystal glass immersion cleaning, and particularly relates to a feeding device for liquid crystal glass immersion cleaning. Background Art
[0002] During the process of glass grinding and processing, the glass needs to be cleaned, and before cleaning, the glass is first soaked in a glass soaking solution to assist in cleaning the stains on the glass surface.
[0003] Currently, when cleaning the glass by soaking, it needs to be placed in a soaking pool. The soaking pool is mainly a single pool body. Workers put the glass into the soaking pool one by one or put the glass arranged in sequence through a rack. After soaking for a predetermined time, the glass is lifted out alone or the whole glass is lifted out through the rack, thus completing one soaking action. Repeating this process back and forth requires a relatively large amount of manual handling physical strength. Whether it is feeding the glass or placing the glass in the soaking pool, it is quite laborious, which thus affects the work efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a feeding device for liquid crystal glass immersion cleaning to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: A feeding device for liquid crystal glass immersion cleaning, comprising:
[0006] A frame, on both sides inside the frame, there are feeding trolleys, and the surface of the feeding trolleys is rotatably connected with a number of feeding rollers for conveying material frames. Inside the frame and at one end of the feeding trolley, there is a soaking pool for placing glass in the material frame. On the top surface of the frame and between the feeding trolley and the soaking pool, there is a handling assembly. The clamping jaws of the handling assembly slide on the Y-axis slide rail and clamp the material frame to move it to the soaking pool, so that the clamping jaws place the clamped material frame in the soaking pool to soak the glass.
[0007] A glass discharging assembly, which is arranged at one end of the frame and is used for discharging the soaked glass. The discharging rollers of the glass discharging assembly convey the glass to a belt conveyor line, so that the glass can be automatically discharged through the belt conveyor line.
[0008] Preferably, the transport assembly includes an X-axis slide rail and a mobile frame, the X-axis slide rail is provided with two groups and is respectively provided at the two ends of the top of the frame, the Y-axis slide rail is provided at the center of the top of the frame and the two ends of the Y-axis slide rail are slidably connected to the surface of the X-axis slide rail through a slider, the mobile frame is slidably connected to the surface of the Y-axis slide rail through a slider, and a reduction motor is provided on the surface of the mobile frame, a gear is connected to the surface of the output shaft of the reduction motor, a vertical pole is slidably connected to the surface of the mobile frame and a clamping plate is connected to the bottom of the vertical pole, the gear is meshed with a toothed belt provided on the surface of the vertical pole, the clamping jaws are provided with two groups, one of which is connected to one end of the clamping jaw plate, and the other group is slidably connected to the surface of the clamping jaw plate, and the cylinder provided on the surface of the clamping jaw plate is connected to a group of slidably connected clamping jaws.
[0009] Preferably, the glass discharging assembly includes a discharging rack and a cleaning sponge roller. The discharging rack is arranged in a frame. The discharging rollers are provided in several groups and are all rotatably connected in the discharging rack. The several groups of discharging rollers are transmission-connected. Lifting water spray pipes are provided on both sides of the discharging rack.
[0010] Preferably, the belt conveyor line is arranged on one side of the discharging rack, and the cleaning sponge roller is rotatably connected to one end of the belt conveyor line through a bracket, and a cleaning pipe is provided on the surface of the belt conveyor line and at the top of the cleaning sponge roller.
[0011] Preferably, a flip frame is rotatably connected to the frame through a rotating shaft between the two groups of loading trolleys, a flip motor is provided on the surface of the frame and the output shaft of the flip motor is transmission-connected to the rotating shaft, and the flip frame is transmission-connected to a plurality of conveying rollers through the motor.
[0012] Preferably, a support frame and a plurality of heating rods are provided in the soaking pool, and a drain outlet is provided at one end of the soaking pool.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: Manually place the glass into the material frame, carry the material frame onto the surface of the loading cart, clamp the top of the material frame with the clamping jaws of the handling assembly, and slide the frame into the two soaking pools through the Y-axis slide rail and the X-axis slide rail. After soaking for 10 minutes, repeat the above operation to clamp the material frame in the soaking pool with the clamping jaws, and slide the frame onto the surface of the turning frame through the Y-axis slide rail and the X-axis slide rail. Then start the turning motor to work, and the turning motor drives the rotating shaft to rotate, so that the turning frame turns and turns 90°. At this time, the motor on the surface of the conveying roller works, driving the connected conveying roller to roll to convey the material frame, and conveying it to the discharging roller on the surface of the discharging rack. At this time, the lifting spray water pipes on both sides of the discharging rack start to move up and down to spray water to keep the glass in the material frame moist. After moisturizing, the glass is conveyed by the belt conveyor, the glass is handled and soaked by the handling assembly, and the glass discharging assembly conveys, discharges and wipes and cleans the glass. The automation is relatively high and the trouble of manual handling, loading and discharging is avoided, greatly improving the efficiency of glass soaking and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of the utility model;
[0015] Figure 2 is a schematic structural diagram of the loading cart of the utility model;
[0016] Figure 3 is a schematic structural diagram of the discharging rack and the discharging roller of the utility model;
[0017] Figure 4 is a schematic structural diagram of the turning frame of the utility model;
[0018] Figure 5 is a schematic structural diagram of the soaking pool of the utility model;
[0019] Figure 6 is a schematic structural diagram of the moving frame of the utility model.
[0020] In the figure: 1, frame; 2, loading cart; 3, material frame; 4, loading roller; 5, soaking pool; 6, drain outlet; 7, clamping jaw; 8, Y-axis slide rail; 9, discharging roller; 10, belt conveyor; 11, X-axis slide rail; 12, moving frame; 13, cleaning sponge roller; 14, lifting spray water pipe; 15, cleaning pipe; 16, turning frame; 17, rotating shaft; 18, turning motor; 19, conveying roller; 20, support frame; 21, heating rod; 22, discharging rack; 23, reduction motor; 24, vertical rod; 25, clamping jaw plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] The present utility model provides a liquid crystal glass soaking and cleaning loading device as Figure 1-6 shown, including:
[0023] A frame 1, on both sides inside the frame 1, there are loading trolleys 2, and several loading rollers 4 for conveying material frames 3 are rotatably connected to the surface of the loading trolleys 2. Inside the frame 1 and at one end of the loading trolley 2, there is a soaking pool 5 for soaking the glass placed in the material frame 3. On the top surface of the frame 1 and between the loading trolley 2 and the soaking pool 5, there is a handling assembly. The clamping jaw 7 of the handling assembly slides on the Y-axis slide rail 8 and clamps the material frame 3 to move it to the soaking pool 5, so that the clamping jaw 7 places the clamped material frame 3 into the soaking pool 5 to soak the glass. A glass retaining rod is provided on the surface of the material frame 3, and the glass retaining rod uses a metal material wrapped with rubber to ensure strength and not easily deform, and the wrapped rubber does not scratch or damage the glass;
[0024] Several universal wheels are rotatably connected to the bottom of the loading trolley 2. The loading trolley 2 can be moved by pushing the loading trolley 2 so that the universal wheels roll on the ground to drive the loading trolley 2 to move. And several loading rollers 4 for conveying the material frame 3 are rotatably connected to the surface of the loading trolley 2. Thus, the feeding frame 3 can be transported into the frame 1 by pushing the loading trolley 2, and the material frame 3 can be taken by the clamping jaw 7 to carry the material frame 3.
[0025] A glass discharging assembly, which is arranged at one end of the frame 1 and is used for discharging the soaked glass. The glass is conveyed to the belt conveyor 10 through the discharging roller 9 of the glass discharging assembly, so that the glass can be automatically discharged through the belt conveyor 10.
[0026] The handling component includes an X-axis slide rail 11 and a moving frame 12. There are two sets of X-axis slide rails 11, which are respectively arranged at both ends of the top of the frame 1. The Y-axis slide rail 8 is arranged at the center of the top of the frame 1, and both ends of the Y-axis slide rail 8 are slidably connected to the surface of the X-axis slide rail 11 through sliders. The moving frame 12 is slidably connected to the surface of the Y-axis slide rail 8 through a slider, and a reduction motor 23 is arranged on the surface of the moving frame 12. A gear is connected to the surface of the output shaft of the reduction motor 23. A vertical rod 24 is slidably connected to the surface of the moving frame 12, and a clamping jaw plate 25 is connected to the bottom of the vertical rod 24. The gear meshes with a toothed belt arranged on the surface of the vertical rod 24. There are two sets of clamping jaws 7. One set is connected to one end of the clamping jaw plate 25, and the other set is slidably connected to the surface of the clamping jaw plate 25. A cylinder arranged on the surface of the clamping jaw plate 25 is connected to the slidably connected set of clamping jaws 7. The piston rod of the cylinder can push the slidably connected clamping jaws 7 to move towards the direction close to the other set of clamping jaws 7, so as to clamp and fix the top of the material box 3, facilitating the handling of the material box 3.
[0027] The glass discharging component includes a discharging frame 22 and a cleaning sponge roller 13. The discharging frame 22 is arranged inside the frame 1. There are several sets of discharging rollers 9, and all of them are rotatably connected inside the discharging frame 22. The several sets of discharging rollers 9 are all drivingly connected to each other. Lifting spray water pipes 14 are arranged on both sides of the discharging frame 22. The lifting spray water pipes 14 can move up and down to spray water to keep the glass in the material box 3 moist. And a glass in-place double sensor is arranged on the surface of the discharging frame 22 to detect and judge the position of the glass through the glass in-place double sensor.
[0028] The belt conveyor 10 is arranged on one side of the discharging frame 22, and the cleaning sponge roller 13 is rotatably connected to one end of the belt conveyor 10 through a bracket. A cleaning pipe 15 is arranged on the surface of the belt conveyor 10 and at the top of the cleaning sponge roller 13. When the glass is being conveyed, the dust on the surface of the glass is wiped as it passes through the bottom of the cleaning sponge roller 13, and the cleaning pipe 15 at the top of the cleaning sponge roller 13 continuously sprays water to keep the surface of the glass moist. And one end of the cleaning sponge roller 13 is connected to the output shaft of the motor through a bolt, and the cleaning sponge roller 13 can be driven by the motor to rotate to wipe the dust on the surface of the glass. Since one end of the cleaning sponge roller 13 is connected to the output shaft of the motor through a bolt, it is convenient to replace the cleaning sponge roller 13.
[0029] A turning frame 16 is rotatably connected inside the frame 1 and between two feeding trolleys 2 through a rotating shaft 17. A turning motor 18 is arranged on the surface of the frame 1, and the output shaft of the turning motor 18 is drivingly connected to the rotating shaft 17. The turning frame 16 is drivingly connected with several conveying rollers 19 through a motor. The turning motor 18 drives the rotating shaft 17 to rotate, so that the turning frame 16 turns and turns 90°. At this time, the motor on the surface of the conveying roller 19 works to drive the drivingly connected conveying rollers 19 to roll to convey the material box 3.
[0030] The soaking tank 5 is provided with a support frame 20 and a number of heating rods 21. The support frame 20 is mainly used to support the material frame 3 being soaked, preventing the material frame 3 from directly contacting the bottom of the soaking tank 5. The water or solution in the soaking tank 5 is heated by the heating rods 21, which can ensure that the water or solution maintains a constant temperature during the soaking process, thereby improving the consistency and stability of the treatment effect. One end of the soaking tank 5 is provided with a drain port 6 for discharging the waste water in the soaking tank 5.
[0031] For this liquid crystal glass soaking and loading equipment, the glass is manually placed into the material frame 3, and the material frame 3 is carried onto the surface of the loading cart 2. The cylinders used to push the Y-axis slide rail 8 and the X-axis slide rail 11 to move externally are started to work, moving the clamping jaw 7 to the top of the material frame 3. The reduction motor 23 on the surface of the moving frame 12 is started to work, driving the gear to mesh with the toothed belt on the surface of the vertical rod 24. Thus, the vertical rod 24 moves and drives the clamping jaw plate 25 to move to the position of the material frame 3. The cylinder on the surface of the clamping jaw plate 25 pushes the clamping jaw 7 to clamp the top of the material frame 3. The piston rod of the cylinder on the surface of the moving frame 12 retracts to drive the material frame 3 to move, and the frame is transported into the two groups of soaking tanks 5 by sliding along the Y-axis slide rail 8 and the X-axis slide rail 11. The glass in the material frame 3 is soaked by the soaking tank 5. After soaking for 10 minutes, the above operation is repeated to clamp the material frame 3 in the soaking tank 5 by the clamping jaw 7, and the frame is transported to the surface of the flipping frame 16 by sliding along the Y-axis slide rail 8 and the X-axis slide rail 11. The flipping motor 18 is started to work, and the flipping motor 18 drives the rotating shaft 17 to rotate, so that the flipping frame 16 flips and flips 90°. At this time, the motor on the surface of the conveying roller 19 works, driving the connected conveying roller 19 to roll to convey the material frame 3, and conveying it onto the discharging roller 9 on the surface of the discharging rack 22. At this time, the lifting spray water pipes 14 on the left and right sides of the discharging rack 22 start to move up and down to spray water to moisturize the glass in the material frame 3;
[0032] After moisturizing, the discharging rack 22 starts to descend layer by layer through an external cylinder. The discharging roller 9 rolls to convey the glass onto the surface of the belt conveyor 10 docked with the discharging rack 22. The belt conveyor 10 starts to convey the glass. When the glass is being conveyed, the dust on the surface of the glass is wiped by passing through the bottom of the cleaning sponge roller 13. The cleaning pipe 15 at the top of the cleaning sponge roller 13 continuously sprays water to moisturize the surface of the glass, thereby completing the soaking and cleaning of the glass. After the glass conveying is completed, the empty material frame 3 can be carried out by the clamping jaw 7 of the handling assembly. The glass is carried and soaked by the handling assembly, and the glass discharging assembly conveys, discharges, wipes and cleans the glass. The automation is relatively high and it avoids the trouble during manual handling, loading and discharging, greatly improving the efficiency of glass soaking and cleaning.
[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Liquid crystal glass immersion cleaning and feeding equipment, characterized in that: include: A frame (1), wherein loading trolleys (2) are provided on both sides of the frame (1), and a plurality of loading rollers (4) for conveying a material frame (3) are rotatably connected to the surface of the loading trolley (2), wherein a soaking pool (5) for soaking glass placed in the material frame (3) is provided in the frame (1) and at one end of the loading trolley (2), and a conveying assembly is provided on the top surface of the frame (1) and between the loading trolley (2) and the soaking pool (5), wherein a clamping jaw (7) of the conveying assembly slides on the surface of a Y-axis slide rail (8), and clamps the material frame (3) and moves it to the soaking pool (5), so that the clamping jaw (7) places the clamped material frame (3) in the soaking pool (5) to soak the glass; A glass discharging assembly is arranged at one end of a frame (1) and is used to discharge the soaked glass. The glass is conveyed to a belt conveyor line (10) via a discharging roller (9) of the glass discharging assembly, so that the glass can be automatically discharged via the belt conveyor line (10).
2. The liquid crystal glass immersion cleaning and feeding equipment according to claim 1, characterized in that: The transport assembly comprises an X-axis slide rail (11) and a mobile frame (12); the X-axis slide rail (11) is provided with two groups and is respectively provided at the two ends of the top of the frame (1); the Y-axis slide rail (8) is provided at the center of the top of the frame (1) and the two ends of the Y-axis slide rail (8) are slidably connected to the surface of the X-axis slide rail (11) through a slider; the mobile frame (12) is slidably connected to the surface of the Y-axis slide rail (8) through a slider; and a reduction motor (23) is provided on the surface of the mobile frame (12); the reduction motor (23) is provided on the surface of the Y-axis slide rail (8) The output shaft surface of the motor (23) is connected with a gear, the surface of the mobile frame (12) is slidably connected with a vertical pole (24), and the bottom of the vertical pole (24) is connected with a clamping plate (25), the gear is meshed with a toothed belt provided on the surface of the vertical pole (24), the clamping jaws (7) are provided with two groups, one of which is connected to one end of the clamping jaw plate (25), and the other group is slidably connected to the surface of the clamping jaw plate (25), and the cylinder provided on the surface of the clamping jaw plate (25) is connected to the group of slidably connected clamping jaws (7).
3. The liquid crystal glass immersion cleaning and feeding equipment according to claim 1, characterized in that: The glass discharging assembly comprises a discharging rack (22) and a cleaning sponge roller (13); the discharging rack (22) is arranged in a frame (1); the discharging rollers (9) are provided in a plurality of groups and are all rotatably connected in the discharging rack (22); the plurality of groups of discharging rollers (9) are all transmission-connected to each other; and lifting water spray pipes (14) are provided on both sides of the discharging rack (22).
4. The liquid crystal glass immersion cleaning and feeding equipment according to claim 3 is characterized in that: The belt conveyor line (10) is arranged on one side of the discharging rack (22), and the cleaning sponge roller (13) is rotatably connected to one end of the belt conveyor line (10) through a bracket, and a cleaning pipe (15) is arranged on the surface of the belt conveyor line (10) and at the top of the cleaning sponge roller (13).
5. The liquid crystal glass immersion cleaning and feeding equipment according to claim 1, characterized in that: A turning frame (16) is rotatably connected to the frame (1) between the two groups of loading trolleys (2) via a rotating shaft (17). A turning motor (18) is provided on the surface of the frame (1) and the output shaft of the turning motor (18) is drivingly connected to the rotating shaft (17). The turning frame (16) is connected to a plurality of conveying rollers (19) via motor transmission.
6. The liquid crystal glass immersion cleaning and feeding equipment according to claim 1, characterized in that: A support frame (20) and a plurality of heating rods (21) are provided in the soaking pool (5), and a drainage outlet (6) is provided at one end of the soaking pool (5).