Automatic card collecting device
By designing automatic card collection devices, including cutting machines, card collection mechanisms and waste collection mechanisms, the problems of low degree of card processing automation and inconvenient collection in the prior art are solved, and the effect of neatly stacking cards and effective waste cleaning is achieved.
Patent Information
- Application Number
- CN202420739102.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing card processing device requires manual loading after cutting, which is low in automation, and the collection of cards and waste is inconvenient, making it difficult to achieve neat stacking of cards and effective cleaning of waste.
An automatic card collection device is designed, including a cutting machine, a card collection mechanism and a waste collection mechanism. After the cutting machine cuts the entire card into small pieces, the card collection mechanism automatically collects and stacks the cards through components such as guide plates, card boxes and rollers, and the waste collection mechanism automatically collects waste through movable carts and collection tables.
The separate collection of cards and waste is realized to ensure that the cards are stacked neatly, and the waste collection makes the workshop cleaner. At the same time, the installation structure is easy to install and maintain.
Smart Images
Figure CN222960842U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic material collecting device, in particular to an automatic card material collecting device. Background Art
[0002] Cards such as business cards, poker cards, etc. involve processes such as punching, die-cutting, hot stamping, printing, etc. during the manufacturing process, and a card punching machine is required. After completing processes such as card printing, it is necessary to cut them. After cutting, cards and waste materials are generated. In existing processing devices, manual feeding is still widely used, and the degree of automation is relatively low, which needs to be improved. Problems such as separate collection of cards and waste materials, separate collection of cards of different colors, neat collection of cards, easy extraction of cards, and different models for different numbers of collection stations need to be achieved. Content of the Utility Model
[0003] The utility model aims to solve the above defects and provides an automatic card material collecting device.
[0004] To overcome the defects in the background art, the technical solution adopted by the utility model to solve its technical problems is: This automatic card material collecting device includes a cutting machine responsible for cutting a whole piece of card into several small pieces as required. At the front end of the cutting machine, there is a card collecting mechanism responsible for automatically collecting several small pieces of cards when feeding them forward through the cutting machine. On the side of the card collecting mechanism, there is a waste material collecting mechanism responsible for automatically collecting the waste materials remaining after card cutting.
[0005] According to another embodiment of the utility model, it further includes that the card collecting mechanism includes a left support and a right support. A guide plate, a card box, and a roller are connected to the left support and the right support. The front end of the guide plate is provided with a roller, and the rear end is provided with a card box. The outside of the left support is connected with an L-shaped left mounting plate, and the outside of the right support is connected with an L-shaped right mounting plate. A pressure wheel shaft, a paper pressing mechanism, and a driving shaft are connected to the horizontal connecting plates of the left mounting plate and the right mounting plate. The paper pressing mechanism includes a paper pressing shaft and a pressing piece. The installation positions of the pressure wheel shaft and the paper pressing shaft are adjustable. The pressure wheel shaft is provided with double pressure wheels. The two sides of the pressure wheel shaft are connected to the second paper supporting shaft through a pressing shaft fixing rod. The installation position of the second paper supporting shaft is adjustable with respect to the installation position of the driving shaft. The pressing piece is located below the second paper supporting shaft and above the guide plate. A first paper supporting shaft is connected to the vertical connecting plates of the left mounting plate and the right mounting plate. The first paper supporting shaft is located above the card box.
[0006] According to another embodiment of the utility model, it further includes that both ends of the pressure wheel shaft are fixed between the left mounting plate and the right mounting plate through a mounting plate.
[0007] According to another embodiment of the utility model, it further includes that the roller includes a roller part and a flat part extending from the roller part. The card cutting template is located on the flat part.
[0008] According to another embodiment of the present utility model, it further includes that the double pressing wheels include a rotatable U-shaped hanging bracket, and 2 rollers are connected to the U-shaped hanging bracket, and the number of double pressing wheels is the same as the number of playing cards on the playing card cutting template.
[0009] According to another embodiment of the present utility model, it further includes that partitions corresponding to the corresponding number of playing cards on the playing card cutting template are provided on the guide plate, and a middle baffle is fixed in the middle of the guide plate.
[0010] According to another embodiment of the present utility model, it further includes that the number of collecting grooves of the playing card box corresponds to the number of partitions on the guide plate.
[0011] According to another embodiment of the present utility model, it further includes that the first paper supporting shaft is fixedly connected to the left mounting plate and the right mounting plate through a paper supporting shaft mounting plate.
[0012] According to another embodiment of the present utility model, it further includes that the waste collecting mechanism is a movable trolley, including a moving bracket and a material receiving table connected to the moving bracket.
[0013] According to another embodiment of the present utility model, it further includes that a cover shell is provided above the left mounting plate and the right mounting plate.
[0014] The beneficial effects of the present utility model are: This automatic card collecting device can collect cards and waste separately, and can achieve the effect of neatly stacking the cards. The collection of waste makes the workshop cleaner; at the same time, the structure of the device is convenient to install and simple to maintain. Description of the Drawings
[0015] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0016] Figure 1 is the structural schematic diagram of the present utility model;
[0017] Figure 2 is the structural schematic diagram of the exploded view of the card collecting mechanism;
[0018] Figure 3 is the structural schematic diagram of the card collecting mechanism;
[0019] Wherein: 1. Card collection mechanism; 2. Pressing wheel shaft; 3. Paper supporting shaft I; 4. Guide plate; 5. Card box; 6. Intermediate baffle; 7. Left bracket; 8. Right bracket; 9. Pressing shaft fixing rod; 10. Mounting plate; 11. Left mounting plate; 12. Paper supporting shaft mounting plate; 13. Housing; 14. Right mounting plate; 15. Scrap collection mechanism; 16. Material receiving table; 17. Driving shaft; 18. Paper pressing mechanism; 19. Double pressing wheels; 20. Paper supporting shaft II; 21. Roller; 22. Card cutting template; 23. Paper pressing shaft; 24. Pressing piece. Detailed implementation mode
[0020] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments in the present utility model belong to the scope of protection of the present utility model.
[0021] As Figure 1 shown in the figure, the figure includes a cutting machine responsible for cutting a whole card into several small pieces as required. At the front end of the cutting machine, there is a card collection mechanism 1 responsible for automatically collecting several small pieces of cards when feeding them forward through the cutting machine. On the side of the card collection mechanism 1, there is a scrap collection mechanism 15 responsible for automatically collecting the scraps remaining after card cutting. The scrap collection mechanism 15 is a movable structure.
[0022] As Figures 2-3 shown in the figure, the figure includes a card collection mechanism 1. The card collection mechanism 1 includes a left bracket 7 and a right bracket 8. A guide plate 4, a card box 5 and a roller 21 are connected to the left bracket 7 and the right bracket 8. The front end of the guide plate 4 is provided with a roller 21, and the rear end is provided with a card box 5. The L-shaped left mounting plate 11 is connected to the outside of the left bracket 7, and the L-shaped right mounting plate 14 is connected to the outside of the right bracket 8. The pressing wheel shaft 2, the paper pressing mechanism 18 and the driving shaft 17 are connected to the transverse connecting plates of the left mounting plate 11 and the right mounting plate 14. The paper pressing mechanism 18 includes a paper pressing shaft 23 and a pressing piece 24. The installation positions of the pressing wheel shaft 2 and the paper pressing shaft 23 are adjustable. The double pressing wheels 19 are provided on the pressing wheel shaft 2. The two sides of the pressing wheel shaft 2 are connected to the paper supporting shaft II 20 through the pressing shaft fixing rod 9. The installation position of the paper supporting shaft II 20 is adjustable with respect to the installation position of the driving shaft 17. The pressing piece 24 is located below the paper supporting shaft II 20 and above the guide plate 4. The paper supporting shaft I 3 is connected to the vertical connecting plates of the left mounting plate 11 and the right mounting plate 14. The paper supporting shaft I 3 is located above the card box 5. The card cutting template 22 is placed on the upper plane of the roller 21.
[0023] Both ends of the pressure wheel shaft 2 are fixed between the left mounting plate 11 and the right mounting plate 14 through the mounting plate 10. The two ends of the pressure wheel shaft 2 are fixed on the left and right mounting plates through the mounting shaft fixed by the mounting plate 10. The double pressure wheels 19 are installed on the pressure wheel shaft, and the quantity is determined according to actual needs. The distance can be adjusted according to the spacing of the cards, and the angle can be rotated. One pressure wheel is on the horizontal plane and the other is on the arc of the roller 21. The cards are pre-pressed by the pressure wheels to peel the cards from the outer frame.
[0024] The paper pressing mechanism 18 is assembled and fixed on the left mounting plate 11 and the right mounting plate 14. The paper pressing shaft 23 and the pressing piece 24 rotate freely. The pressing piece 24 is fixed on the paper pressing shaft 23. The weight of the arc-shaped pressing piece 24 should not be too heavy. The pressing piece 24 presses down the cards by its own weight and makes them peel off and fall onto the guide plate.
[0025] The roller 21 includes a roller part and a plane part extending from the roller part. The paper card cutting template 22 is located on the plane part.
[0026] The double pressure wheels 19 include a rotatable U-shaped hanger, and 2 rollers are connected to the U-shaped hanger. The quantity of the double pressure wheels 19 is the same as the number of paper cards on the paper card cutting template 22.
[0027] The guide plate 4 is provided with partitions corresponding to the number of paper cards on the paper card cutting template 22. The middle baffle 6 is fixed in the middle of the guide plate 4. The guide plate 4 is fixed on the left mounting plate 11 and the right mounting plate 14. The guide plate 4 is divided into the same partitions according to the size and quantity of the cut cards. The guide plate 4 can also adjust the inclination angle. The middle baffle 6 is fixed in the middle of the guide plate 4, and the middle baffle 6 supports the middle of the waste material to prevent subsidence and deformation.
[0028] The second paper supporting shaft 20 rolls and serves to support the waste material from above and block the cards from below.
[0029] The number of collection slots of the paper card box 5 corresponds to the number of partitions on the guide plate 4. The paper card box is fixed on the left mounting plate 11 and the right mounting plate 14, placed below the guide plate 4. Each partition corresponds to the guide plate 4 one by one, and the front and rear distance is adjusted according to the size of the cards. The angle of the paper card box 5 can be adjusted according to the receiving height of the materials. A notch is provided for each gear to facilitate the taking out of the cards.
[0030] The first paper supporting shaft 3 is fixedly connected to the left mounting plate 11 and the right mounting plate 14 through the paper supporting shaft mounting plate 12.
[0031] The waste material collection mechanism 15 is a movable trolley, including a moving bracket and a receiving table 16 connected to the moving bracket. The waste material collection mechanism 15 can be fixed on the machine through the left and right brackets according to different machine models, and is convenient for disassembly and assembly to meet the needs of different customers.
[0032] A housing 13 is provided above the left mounting plate 11 and the right mounting plate 14.
[0033] Workflow: After fully cutting the cards, the materials are conveyed to the drum. First, they are pre-pressed and positioned by the double pressure wheels, and then the paper pressing structure performs the second pressing to make the cut cards slide down the guide plate into the corresponding stations of the card box. At the same time, the waste materials after card separation slide onto the driving shaft through the paper supporting assembly, and the driving shaft provides power for the waste materials to give them a forward impulse and fall onto the material receiving table.
[0034] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes should be covered within the protection scope of the present invention.
Claims
1. An automatic card receiving device, comprising a cutting machine responsible for cutting a whole card into a plurality of small pieces as required, characterized in that: The front end of the cutting machine is provided with a card collecting mechanism (1) responsible for automatically collecting a plurality of small pieces of cards when they are fed forward through the cutting machine, and a waste collecting mechanism (15) responsible for automatically collecting waste remaining after the cards are cut is provided on the side of the card collecting mechanism (1).
2. The automatic card receiving device according to claim 1, characterized in that: The card collecting mechanism (1) comprises a left bracket (7) and a right bracket (8), a guide plate (4), a card box (5) and a roller (21) are connected to the left bracket (7) and the right bracket (8), the front end of the guide plate (4) is provided with a roller (21), and the rear end is provided with a card box (5), the outer side of the left bracket (7) is connected to an L-shaped left mounting plate (11), and the outer side of the right bracket (8) is connected to an L-shaped right mounting plate (14), and the horizontal connecting plates of the left mounting plate (11) and the right mounting plate (14) are connected to a pressure wheel shaft (2), a paper pressing mechanism (18) and a driving shaft (17), and the paper pressing mechanism (18) includes a roller (21) and a card box (5) arranged on the guide plate (4). The invention relates to a paper pressing shaft (23) and a pressing plate (24), wherein the installation positions of the pressing wheel shaft (2) and the paper pressing shaft (23) are adjustable, wherein the pressing wheel shaft (2) is provided with double pressing wheels (19), and the two sides of the pressing wheel shaft (2) are connected to the second paper supporting shaft (20) through a pressing shaft fixing rod (9), and the installation position of the second paper supporting shaft (20) and the installation position of the driving shaft (17) are adjustable, wherein the pressing plate (24) is located below the second paper supporting shaft (20) and above the guide plate (4), and the vertical connecting plates of the left mounting plate (11) and the right mounting plate (14) are connected to the first paper supporting shaft (3), and the first paper supporting shaft (3) is located above the card box (5).
3. The automatic card receiving device according to claim 2, characterized in that: The two ends of the pressure wheel shaft (2) are fixed between a left mounting plate (11) and a right mounting plate (14) via mounting plates (10).
4. The automatic card receiving device according to claim 2, characterized in that: The roller (21) comprises a roller portion and a plane portion extending from the roller portion, and the playing card cutting model plate (22) is located on the plane portion.
5. The automatic card receiving device according to claim 2, characterized in that: The double pressing wheels (19) comprise a rotatable U-shaped hanging frame, on which two rollers are connected, and the number of the double pressing wheels (19) is consistent with the number of playing cards on the playing card cutting model plate (22).
6. The automatic card receiving device according to claim 2, characterized in that: The guide plate (4) is provided with partitions corresponding to the number of cards on the card cutting model plate (22), and a middle baffle (6) is fixed in the middle of the guide plate (4).
7. The automatic card receiving device according to claim 2, characterized in that: The number of collecting slots of the card box (5) corresponds to the number of partitions on the guide plate (4).
8. The automatic card receiving device according to claim 2, characterized in that: The paper support shaft 1 (3) is fixedly connected to the left mounting plate (11) and the right mounting plate (14) via a paper support shaft mounting plate (12).
9. The automatic card receiving device according to claim 2, characterized in that: A cover shell (13) is provided above the left mounting plate (11) and the right mounting plate (14).
10. The automatic card receiving device according to claim 1, characterized in that: The waste collection mechanism (15) is a movable trolley, comprising a movable bracket and a material collection platform (16) connected to the movable bracket.