Integral hoisting device for prefabricated cabin

By designing a prefabricated cabin hoisting device using roller set and auxiliary motion mechanism, the problems of complex loading, high friction and easy lifting of prefabricated cabins in the prior art are solved, and a more efficient loading and safer transportation process are achieved.

CN222960970UActive Publication Date: 2025-06-10TIANJIN HAIPENG ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421616133.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-10
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing prefabricated cabin hoisting devices have problems such as high friction, complex loading, low working efficiency and easy to cause damage to the prefabricated cabin during loading and transportation.

Method used

An integral lifting device for prefabricated cabin is designed, using a built-in roller set and an auxiliary movement mechanism of the base. The tapered gear set is driven by a dual-axis motor to drive the roller set to rotate, realizing the active transportation of the prefabricated cabin, and preventing the prefabricated cabin from leaving the device during lifting through a clamping mechanism.

Benefits of technology

It reduces friction during the loading of prefabricated cabins, simplifies loading operations, improves work efficiency, and effectively prevents damage to prefabricated cabins during lifting, avoiding economic losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prefabricated cabin hoisting, and discloses an integral hoisting device for a prefabricated cabin, which comprises a base and roller groups bolted on two sides inside the base, and further comprises an auxiliary movement mechanism arranged inside the base, and the auxiliary movement mechanism comprises bevel gear groups welded on the roller groups on the two sides, a transmission shaft is welded to the center of one side of the bevel gear set, a double-shaft motor is arranged in the base, and driving bevel gear rods are fixed to output shafts on the two sides of the double-shaft motor. The rolling wheel sets on the two sides can be driven to rotate synchronously through the arrangement of the rolling wheel sets, the prefabricated cabin can be actively transported, a steel pipe is replaced for translating the prefabricated cabin, workers can conveniently use the device, the prefabricated cabin can be clamped inwards at the same time through the design of the clamping mechanism, and the working efficiency is improved. And the device main body can be prevented from being collided during transportation, so that the economic loss can be effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated cabin hoisting, in particular to a prefabricated cabin integral hoisting device. Background Art

[0002] The prefabricated cabin is an outdoor smart substation launched by the State Grid based on the core concept of "standard delivery". The use of prefabricated cabin structure has become an important measure for the secondary equipment carrier in the construction of smart substations. When the position of the prefabricated cabin needs to be adjusted, most of them are lifted by using a hoist cage in conjunction with a crane.

[0003] However, the bottom of the existing lifting devices is mostly designed with iron plates, which will generate great friction with the bottom when loading the prefabricated cabin. The staff needs to use steel pipes to pad the bottom of the prefabricated cabin for sliding and translation. After the transportation is completed, the steel pipes need to be pulled out, otherwise the bottom will be unstable. The loading process is relatively complicated and inconvenient, resulting in reduced work efficiency. In addition, in order to prevent the prefabricated cabin from falling, the existing lifting devices will be installed with fences. However, when the lifting is shaking, the prefabricated cabin will collide with the surrounding guardrails and damage its surface or interior, causing economic losses. Utility Model Content

[0004] The purpose of the utility model is to provide a prefabricated cabin integral lifting device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated cabin integral lifting device, comprising a base and a roller group bolted to both sides of the base, and also comprising:

[0006] An auxiliary motion mechanism is arranged inside the base, the auxiliary motion mechanism includes a bevel gear set welded to the roller sets on both sides, a transmission shaft is welded at the center of one side of the bevel gear set, a double-axis motor is arranged inside the base, active bevel gear rods are fixed to the output shafts on both sides of the double-axis motor, and a bottom plate is welded on the top of the base;

[0007] A support frame is welded to both sides of the top of the base, a lifting ring is welded to the top of the support frame, a top plate is welded to the inner side of the support frame, a clamping mechanism is provided at the bottom of the top plate, a protective shell is welded to the top of the top plate, and a transport plate is hinged on one side of the base.

[0008] Preferably, the clamping mechanism includes a linkage handle rotatably connected to the inside of the top plate, both ends of the linkage handle are rotatably connected to connecting rods, the other end of the connecting rod is rotatably hinged to a clamping plate, a sliding bar is welded to the top of the clamping plate, and a sliding groove is opened on the surface of the top plate.

[0009] Preferably, the number of the support frames is four, and the support frames are V-shaped.

[0010] Preferably, the surface of the transport plate is provided with rollers, and the number of the rollers is several.

[0011] Preferably, a locking rod is rotatably connected to one side surface of the support frame.

[0012] Preferably, an anti-skid pad is provided on the inner surface of the clamping plate, and the width of the anti-skid pad is the same as the width of the clamping plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model can drive the roller groups on both sides to rotate synchronously through the setting of the roller group, and can actively transport the prefabricated cabin, thereby replacing the steel pipe to translate it, reducing friction, and making it convenient for workers to use, effectively improving work efficiency. The device also designs a clamping mechanism that can clamp the prefabricated cabin inwards at the same time, which can prevent the device body from being bumped during transportation and reduce damage to the interior and outer shell of the prefabricated cabin, thereby effectively preventing economic losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the top plate, protective shell and bottom plate in the utility model;

[0017] Figure 3 It is a three-dimensional cross-sectional schematic diagram of the clamping mechanism in the utility model;

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the auxiliary motion mechanism in the utility model.

[0019] In the figure: 1. base; 2. roller group; 3. auxiliary motion mechanism; 31. bevel gear group; 32. transmission shaft; 33. active bevel gear rod; 34. dual-axis motor; 4. bottom plate; 5. support frame; 6. lifting ring; 7. top plate; 8. clamping mechanism; 81. linkage handle; 82. connecting rod; 83. clamping plate; 84. sliding bar; 85. electric telescopic rod; 86. anti-slip gasket; 87. slide groove; 9. protective shell; 10. transport plate; 11. locking rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 As shown, a prefabricated cabin integral lifting device includes a base 1, roller groups 2 are bolted on both sides of the base 1, and the roller group 2 is composed of a plurality of rollers. The prefabricated cabin can be slid on the bottom of the prefabricated cabin through the roller group 2 to make it easier to enter the device. An auxiliary movement mechanism 3 is arranged inside the base 1, and the auxiliary movement mechanism 3 includes a bevel gear group 31, which is welded to the roller groups 2 on both sides. The number of the bevel gear groups 31 is several, and they are composed of horizontal bevel teeth meshing with vertical bevel teeth, wherein the vertical bevel teeth are aligned with the center line point of each roller, and a transmission shaft 3 is welded to the center of one side of the bevel gear group 31. 2, the transmission shaft 32 is welded with the transverse bevel gear of the bevel gear set 31, a double-axis motor 34 is arranged inside the base 1, and the double-axis motor 34 is selected to have a self-locking function. Active bevel gear rods 33 are fixed to the output shafts on both sides of the double-axis motor 34, and the active bevel gear rods 33 are meshed with the bevel gear sets 31 on both sides. Under the action of the double-axis motor 34, the active bevel gear rods 33 on both sides can be driven to rotate, and the bevel gear sets 31 on the surface of the transmission shaft 32 can be driven to rotate, so that the roller set 2 can be actively rotated, which can assist the translation of the prefabricated cabin when it is transported. The top of the base 1 is welded with a bottom plate 4, and the bottom Support frames 5 are welded on both sides of the top of the seat 1. There are four support frames 5. The support frames 5 are designed in a V shape to ensure that the device can be carried out stably when hoisted and enhance the safety of the device when in use. A lifting ring 6 is welded on the top of the support frame 5. The lifting ring 6 is made of steel and is circular in design, which makes it more convenient to lift during hoisting. A top plate 7 is welded on the inner side of the support frame 5. A clamping mechanism 8 is provided at the bottom of the top plate 7. Under the action of the clamping mechanism 8, the prefabricated cabin can be grabbed during hoisting to prevent it from escaping from the inside during hoisting and causing economic losses. A protective shell 9 is welded on the top of the top plate 7. The protective shell 9 is The hollow design can effectively protect the internal parts from being damaged by external forces. A transport plate 10 is hinged on one side of the base 1. Rollers are arranged on the surface of the transport plate 10. There are several rollers. A locking rod 11 is rotatably connected to the surface of one side of the support frame 5. The transport plate 10 can be folded inward and parallel to one side of the support frame 5. When the locking rod 11 is bent to 90 degrees, the folded transport plate 10 can be fixed and limited, so as to achieve the storage of the transport plate 10 and further protect the prefabricated cabin, and effectively prevent the transport plate 10 from being folded due to gravity, thereby causing it to fall into the inside of the device during lifting, causing a safety hazard.

[0022] The clamping mechanism 8 includes a linkage handle 81, which runs through the interior of the top plate 7 and is rotatably connected to the penetration point. The two ends of the linkage handle 81 are rotatably connected to a connecting rod 82, and the other end of the connecting rod 82 is rotatably hinged to a clamping plate 83. A sliding bar 84 is welded to the top of the clamping plate 83. A sliding groove 87 is provided on the surface of the top plate 7. The inner wall of the sliding groove 87 is slidably connected to the sliding bar 84, so that the clamping plate 83 can slide according to a fixed position. An electric telescopic rod 85 is provided on the top of the top plate 7. One end of the electric telescopic rod 85 is bolted to a sliding bar 84 on one side. Under the action of 85, the sliding bar 84 on one side can slide on the inner wall of the sliding groove 87. Under this action, it can drive the clamping plate 83 on one side to extend and retract, and drive the linkage handle 81 and the connecting rod 82 to link, so that the sliding bar 84 on the other side can be extended and retracted at the same time, which can clamp the prefabricated cabin to prevent it from escaping from the inside of the device during lifting. The inner surface of the clamping plate 83 is provided with an anti-slip gasket 86. The width of the anti-slip gasket 86 is the same as the width of the clamping plate 83, which can increase the friction between the clamping plate 83 and the iron plates on both sides of the prefabricated cabin, and clamp it more effectively.

[0023] Working principle: First, the dual-axis motor 34 is started to drive the active bevel gear rods 33 on both sides to rotate, and drive the bevel gear sets 31 on the surfaces of the transmission shafts 32 on both sides to rotate, so that the roller sets 2 on both sides rotate at the same time, and then the prefabricated cabin is transported to the surface of the transport plate 10 by a forklift or other transportation equipment, and then pushed to move it into the device. Under the action of the rotation of the roller set 2, the prefabricated cabin can be translated into the interior of the device, eliminating the cumbersome process of using steel pipes for translation, and making it more convenient for the staff to carry the prefabricated cabin. After being translated to a suitable position, the dual-axis motor 34 is turned off to stop the rotation of the roller set 2 to prevent the prefabricated cabin from slipping off, and then the electric telescopic rod 85 is started to drive the sliding bar 84 on one side and the clamping plate 83 to slide and retract on the inner wall of the slide groove 87, and through the linkage of the linkage handle 81 and the connecting rod 82, the sliding bar 84 on the other side is retracted at the same time, so as to achieve the effect of clamping the prefabricated cabin, which can effectively prevent the prefabricated cabin from falling off due to shaking during lifting, causing economic losses.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A prefabricated cabin integral lifting device, comprising a base (1) and a roller group (2) bolted to both sides of the base, characterized in that: Also includes: An auxiliary motion mechanism (3) is arranged inside the base (1), the auxiliary motion mechanism (3) comprising a bevel gear set (31) fixed to the surfaces of the roller sets (2) on both sides, a transmission shaft (32) is welded at the center of one side of the bevel gear set (31), a double-axis motor (34) is arranged inside the base (1), active bevel gear rods (33) are fixed to the output shafts on both sides of the double-axis motor (34), and a bottom plate (4) is welded to the top of the base (1); A support frame (5) is welded to both sides of the top of the base (1), a lifting ring (6) is welded to the top of the support frame (5), a top plate (7) is welded to the inner side of the support frame (5), a clamping mechanism (8) is provided at the bottom of the top plate (7), a protective shell (9) is welded to the top of the top plate (7), and a transport plate (10) is hinged to one side of the base (1).

2. The prefabricated cabin integral lifting device according to claim 1, characterized in that: The clamping mechanism (8) comprises a linkage handle (81) rotatably connected to the inside of the top plate (7), the two ends of the linkage handle (81) are rotatably connected to connecting rods (82), the other end of the connecting rod (82) is rotatably hinged to a clamping plate (83), a sliding bar (84) is welded to the top of the clamping plate (83), and a sliding groove (87) is provided on the surface of the top plate (7).

3. The prefabricated cabin integral lifting device according to claim 1, characterized in that: The number of the support frames (5) is four, and the support frames (5) are designed to be V-shaped.

4. The prefabricated cabin integral lifting device according to claim 1, characterized in that: The surface of the transport plate (10) is provided with rollers, and the number of the rollers is several.

5. The prefabricated cabin integral lifting device according to claim 1, characterized in that: A locking rod (11) is rotatably connected to a surface of one side of the support frame (5).

6. The prefabricated cabin integral lifting device according to claim 2, characterized in that: The inner surface of the clamping plate (83) is provided with an anti-skid pad (86), and the width of the anti-skid pad (86) is the same as the width of the clamping plate (83).