Automatic hoisting mechanism of clean room
By designing a clean room automatic lifting mechanism with multiple innovative components, the problem of movement instability caused by sliding friction and material shaking is solved, and a more stable material handling and a dust-free environment in the clean room is achieved.
Patent Information
- Application Number
- CN202421894028.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing clean room automatic lifting mechanism is prone to sliding friction when moving, causing the ball to be rubbed by gravity to produce metal fines, affecting the dust-free environment, and at the same time, the material shakes and causes unstable movement.
An automatic lifting mechanism is designed including cross beams, jacks, hooks, fixing rods, anti-collision blocks, pull rods, rolling rods, metal plates, motors, slide rails, steel cables, barrier rods, rotating rods, bearing rods, slide bars, triangle blocks, support rods, balls, elastic plates, motor rods, friction plates, arc plates and other components. By controlling the motor, the rolling rods and rotating rods are driven to roll and translate on the slide rails, and the combination of the barrier rods and elastic plates is used to reduce the pulling force caused by sliding friction and shaking.
It effectively reduces metal fines generated by sliding friction, improves the stability of material movement, and ensures a dust-free environment in the clean room.
Smart Images

Figure CN222961015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lifting mechanisms, in particular to an automatic lifting mechanism for a clean room. Background Art
[0002] A clean room refers to a low-temperature and dust-free environment, which can meet the use requirements of high-precision instruments for being sterile and dust-free. Thus, the automatic lifting mechanism in the clean room can ensure the sterile environment during the manufacturing process of medical devices. Through special design and strict cleaning procedures, efficient and accurate material handling can be carried out without damaging the clean room environment.
[0003] However, the automatic lifting mechanism needs to ensure that no air floating objects are generated, and its movement is relatively stable. It uses a pneumatic method as the power. When moving, it pushes the overall gravity to move. The movement of the track is prone to sliding friction, and then the ball bearings are subject to gravity friction to generate metal fines, which in turn affects the requirement of the lifting mechanism for a dust-free clean room and is prone to generate metal fines. Moreover, when the slide rail moves, the material needs to be lifted and moved, and then the center of gravity follows the movement. When the center of gravity moves, the movement of the slide rail is prone to drive the material to shake. When the material shakes, it is prone to generate a pulling force on the upper support sliding position in the reverse direction, thus causing the problem of unstable material movement. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the present utility model is realized through the following technical solutions: An automatic lifting mechanism for a clean room, the structure of which includes a cross beam, a hoist, a hook, a fixed rod, an anti-collision block, and a pull rod. The hoist is welded inside the cross beam. The fixed rod penetrates through the left and right sides of the cross beam. The anti-collision block is welded outside the cross beam. The pull rod is embedded at the lower end of the hoist. The hook is clamped at the lower end of the pull rod. The hoist is provided with a rolling rod, a metal plate, a first motor, a slide rail, a second motor, and a steel cable. The first motor is installed inside the metal plate. The rolling rod is movably clamped in the middle of the first motor. The second motor is welded at the lower end inside the metal plate. The uppermost end of the steel cable is clamped outside the second motor. The rolling rod is movably matched with the slide rail. The slide rail is welded inside the cross beam. The pull rod is embedded at the lower end of the steel cable. The outside of the rolling rod passes through the inside and outside of the metal plate and contacts the slide rail. There are two slide rails, which are parallelly distributed at the left and right ends of the first motor. And there are two first motors, which are symmetrically distributed at the same straight line position. There are two fixed rods. There are two cross beams. The cross beam and the fixed rod mutually form a square structure.
[0005] As a further optimization of the technical solution, the rolling rod is provided with a blocking rod, a rotating rod, a bearing rod, and a sliding strip. The bearing rod is movably fitted in the middle of the rotating rod by bearings. The blocking rod is fixedly embedded on the outer side of the lower end of the bearing rod. The blocking rod is slidably fitted with the sliding strip. The outer side of the rotating rod is in extrusion fit with the outer side of the sliding strip. The sliding strip is welded to the inner side of the slide rail. The side of the rotating rod is movably clamped in the middle of the first motor. There are four blocking rods, which are symmetrically distributed on the left and right sides outside the two first motors respectively, and are symmetrically distributed in an inclined state of 45 degrees. The sliding strip is in an "L" shape.
[0006] As a further optimization of the technical solution, the blocking rod is provided with a triangular block, a support rod, a ball, and an elastic plate. The ball is fixedly embedded in the lower end of the triangular block. The triangular block is installed at the lower end of the support rod. The elastic plate is attached to the inside of the triangular block. The upper end of the support rod is fixedly embedded on the outer side of the bearing rod. The elastic plate divides the triangular block into upper and lower parts. There are two balls, which are horizontally spaced. The elastic plate is made of rubber and has the characteristic of being easily extruded and deformed.
[0007] As a further optimization of the technical solution, the rotating rod is provided with a machine rod, a friction plate, and an arc plate. The arc plate is fixedly embedded on the outer side of the machine rod. The friction plate is attached to the side of the arc plate. The machine rod is movably fitted with the outer side of the bearing rod by bearings. The outer sides of the arc plate and the friction plate are in extrusion fit with the outer side of the sliding strip. The arc plate is made of aluminum alloy and has the characteristics of large elasticity and strong toughness. The friction plate is made of rubber and has the characteristic of being compressible and has a large surface friction.
[0008] As a further optimization of the technical solution, a hydraulic device is provided on the outer side of the fixed rod. The hydraulic device is internally connected to the circuit of the hoist. And a signal controller is provided inside the hoist, which is wirelessly controlled and connected to the outside. And the hoist is also internally connected to the circuit and has an energizing effect. Beneficial effects
[0009] The automatic lifting mechanism of a clean room of the present utility model has the following advantages compared with the prior art:
[0010] In the present utility model, the first motor is controlled to rotate the rolling rod. The first motor drives the rotating rod to rotate. Then, the outer side of the machine rod is horizontally extruded and rolled at the highest point of the sliding strip. Then, the arc plate and the friction plate are mutually extruded and fitted to roll on the surface of the sliding strip. While pressing the upper end of the sliding strip under gravity, rolling is carried out. The friction plate is used to increase the grasping force on the upper end of the sliding strip, realizing the effect of rolling translation and preventing sliding friction from generating fine chips.
[0011] When the rotating rod rolls and translates in the present utility model, when the gravity moves and shakes to generate a pulling force, the two blocking rods at the lower end of the bearing rod will generate a rotational force centered on the bearing rod, and then the elastic pressure of the elastic plate will cause the rolling balls at the lower end of the triangular block to roll while rubbing against the surface of the sliding strip, so that the bearing rod connected to the support rod generates a certain blocking force on the rotating rod, blocking the shaking of the material to a certain extent, and avoiding the unstable rolling and translation of the rotating rod caused by the shaking pulling force. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Other features, objects, and advantages of the present utility model will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
[0013] Figure 1 It is a schematic structural diagram of an automatic lifting mechanism for a clean room of the present utility model.
[0014] Figure 2 It is a schematic side view structure diagram of a hoist of the present utility model.
[0015] Figure 3 It is a schematic plan view structure diagram of a rolling rod of the present utility model.
[0016] Figure 4 It is a schematic side view structure diagram of a blocking rod of the present utility model.
[0017] Figure 5 It is a schematic partial enlarged structure diagram of a rotating rod of the present utility model.
[0018] In the figure: cross beam - 1, hoist - 2, hook - 3, fixed rod - 4, anti-collision block - 5, pull rod - 6, rolling rod - 21, metal plate - 22, first motor - 23, slide rail - 24, second motor - 25, steel cable - 26, blocking rod - w1, rotating rod - w2, bearing rod - w3, sliding strip - w4, triangular block - w11, support rod - w12, rolling ball - w13, elastic plate - w14, machine rod - w21, friction plate - w22, arc plate - w23. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] In order to make the technical means, creative features, achieved purposes, and effects of the present utility model easy to understand, the preferred implementation schemes of the present utility model are further described below in conjunction with the specific implementation manners and the drawings. Embodiment
[0020] Please refer to Figures 1 - 5, the present utility model provides an automatic lifting mechanism for a clean room, and its structure includes a cross beam 1, a hoist 2, a hook 3, a fixed rod 4, a collision prevention block 5, and a pull rod 6. The hoist 2 is welded inside the cross beam 1. The fixed rod 4 penetrates through the left and right sides of the cross beam 1. The collision prevention block 5 is welded outside the cross beam 1. The pull rod 6 is embedded at the lower end of the hoist 2. The hook 3 is engaged with the lower end of the pull rod 6. The hoist 2 is provided with a rolling rod 21, a metal plate 22, a first motor 23, a slide rail 24, a second motor 25, and a steel cable 26. The first motor 23 is installed inside the metal plate 22. The rolling rod 21 is movably engaged in the middle of the first motor 23. The second motor 25 is welded to the lower end inside the metal plate 22. The uppermost end of the steel cable 26 is engaged with the outside of the second motor 25. The rolling rod 21 is movably matched with the slide rail 24. The slide rail 24 is welded inside the cross beam 1. The pull rod 6 is embedded at the lower end of the steel cable 26. The outside of the rolling rod 21 passes through the inside and outside of the metal plate 22 and contacts the slide rail 24. There are two slide rails 24, which are parallelly distributed at the left and right ends of the first motor 23, and there are two first motors 23, which are symmetrically distributed at the same straight line position. There are two fixed rods 4. There are two cross beams 1. The cross beam 1 and the fixed rod 4 form a square structure with each other. Thus, the hook 3 hooks the material. Under the rotation of the second motor 25, the steel cable 26 rotates and winds on the outside, driving the lower pull rod 6 and the hook 3 to lift and lower the material, so that the weight of the material is supported by the first motor 23 inside the metal plate 22. Furthermore, the first motor 23 is controlled to rotate the rolling rod 21, so that the rolling rod 21 rotates and moves in the slide rail 24, driving the second motor 25 to horizontally move between the two cross beams 1, and thus the material realizes the lifting and transfer effect.
[0021] The rolling rod 21 is provided with a blocking rod w1, a rotating rod w2, a bearing rod w3, and a slide bar w4. The bearing rod w3 is movably and bearingly matched in the middle of the rotating rod w2. The blocking rod w1 is embedded on the outer side of the lower end of the bearing rod w3. The blocking rod w1 is slidably matched with the slide bar w4. The outer side of the rotating rod w2 is extrusion-matched with the outer side of the slide bar w4. The slide bar w4 is welded to the inside of the slide rail 24. The side of the rotating rod w2 is movably engaged in the middle of the first motor 23. There are four blocking rods w1, which are symmetrically distributed on the left and right sides of the two first motors 23 respectively, and are symmetrically distributed in an inclined state of 45 degrees. The slide bar w4 is in an "L" shape. Thus, the first motor 23 drives the rotating rod w2 to rotate. Furthermore, the outer side of the rotating rod w2 horizontally extrudes and rolls at the highest position of the slide bar w4, avoiding a large frictional force between the outer side of the rotating rod w2 and the upper end of the slide bar w4. And when moving, when there is a gravity swing and pull, the blocking rod w1 at the lower outer side of the bearing rod w3 blocks and buffers the rotating rod w2, avoiding a large pulling force and causing unstable movement.
[0022] The blocking rod w1 is provided with a triangular block w11, a support rod w12, a ball w13, and an elastic plate w14. The ball w13 is fixedly embedded inside the lower end of the triangular block w11. The triangular block w11 is installed at the lower end of the support rod w12. The elastic plate w14 is attached inside the triangular block w11. The upper end of the support rod w12 is fixedly embedded outside the bearing rod w3. The elastic plate w14 divides the triangular block w11 into upper and lower parts. There are two balls w13, which are horizontally spaced. The elastic plate w14 is made of rubber and has the characteristic of being easily extruded and deformed. Thus, under the gravity of the material below the first motor 23, the rotating rod w2 is extruded against the upper end of the slide bar w4, and at the same time, driven by the rotating force of the first motor 23, the rotating rod w2 rolls while being extruded on the upper end of the slide bar w4, driving the lower end of the first motor 23 to move horizontally. At the same time, the bearing rod w3 is limited and translated in the middle bearing of the rotating rod w2. When a pulling force is generated due to shaking, the two blocking rods w1 at the lower end of the bearing rod w3 will generate a rotating force centered on the bearing rod w3. Then, through the elastic pressure of the elastic plate w14, the balls w13 at the lower end of the triangular block w11 roll while rubbing the surface of the slide bar w4, so that the bearing rod w3 connected to the support rod w12 generates a certain blocking force on the rotating rod w2, avoiding the unstable rolling and translation of the rotating rod w2 caused by the pulling force, and preventing the balls w13 from bearing the gravity of the material and rolling. It only needs to rub when there is a pulling force, preventing the easy generation of fine chips due to bearing the gravity and rolling.
[0023] The rotating rod w2 is provided with a machine rod w21, a friction plate w22, and an arc plate w23. The arc plate w23 is fixedly embedded outside the machine rod w21. The friction plate w22 is attached to the side of the arc plate w23. The machine rod w21 is movably and rotationally matched with the outside of the bearing rod w3 through a bearing. The outside of the arc plate w23 and the friction plate w22 are extrusion-fitted with the outside of the slide bar w4. The arc plate w23 is made of aluminum alloy and has the characteristics of large elasticity and strong toughness. The friction plate w22 is made of rubber and has the characteristic of being compressible and a relatively large surface friction force. Thus, after the machine rod w21 is rotated by the first motor 23, it is extruded and rolls on the surface of the slide bar w4. Furthermore, the arc plate w23 and the friction plate w22 are mutually extruded and fitted to roll on the surface of the slide bar w4, pressing on the upper end of the slide bar w4 while rolling under gravity, increasing the grasping force on the upper end of the slide bar w4 through the friction plate w22, preventing the occurrence of sliding friction and the generation of fine chips, and further enabling the machine rod w21 to stably roll and translate on the rotating rod w2.
[0024] A hydraulic device is provided outside the fixed rod 4. The hydraulic device is connected to the internal circuit of the hoist 2. And a signal controller is provided inside the hoist 2, which is wirelessly controlled and connected to the outside. Also, a circuit is connected inside the hoist 2, having an electrified effect. Thus, the hydraulic device can be telescopically controlled wirelessly, having the effect of driving the fixed rod 4 to extend and support, so that the fixed rod 4 is fixed on the wall above the clean room. Furthermore, the first motor 23 and the second motor 25 inside the hoist 2 are wirelessly controlled to move, realizing the transfer and lifting of materials.
[0025] Working principle: In the present utility model, by wirelessly controlling the telescopic movement of the hydraulic device, it has the effect of driving the fixed rod 4 to extend and support, so that the fixed rod 4 is fixed on the wall above the clean room. Furthermore, the first motor 23 and the second motor 25 inside the hoist 2 are wirelessly controlled to move. Then the hook 3 hooks the material, and under the rotation of the second motor 25, the steel cable 26 rotates and winds on the outside, driving the lower pull rod 6 and the hook 3 to lift and lower the material, so that the weight of the material is supported by the first motor 23 inside the metal plate 22. Furthermore, the first motor 23 is controlled to rotate the rolling rod 21. The first motor 23 drives the rotating rod w2 to rotate. Then the outside of the machine rod w21 horizontally presses and rolls at the highest point of the slide bar w4. Thus, the arc plate w23 and the friction plate w22 are mutually pressed and roll on the surface of the slide bar w4. While pressing the upper end of the slide bar w4 under gravity, it rolls, increasing the grasping force on the upper end of the slide bar w4 through the friction plate w22, realizing the effect of rolling and translation, and preventing sliding friction from generating fine chips.
[0026] In the present utility model, when the rotating rod w2 rolls and translates, when the gravity moves and sways and pulls, the blocking rod w1 at the lower end of the outer side of the bearing rod w3 blocks and buffers the rotating rod w2, avoiding the generation of a large pulling force that causes unstable movement. When a pulling force is generated during the swaying, the two blocking rods w1 at the lower end of the bearing rod w3 will generate a rotational force centered on the bearing rod w3. Then, through the elastic pressure of the elastic plate w14, the ball w13 at the lower end of the triangular block w11 rolls while rubbing the surface of the slide bar w4, so that the bearing rod w3 connected to the support rod w12 generates a certain blocking force on the rotating rod w2, blocking the swaying of the material to a certain extent, avoiding the unstable rolling and translation of the rotating rod w2 caused by the swaying pulling force, and preventing the ball w13 from bearing the gravity of the material and rolling. It only needs to rub when there is a pulling force, preventing the generation of fine chips due to bearing gravity and rolling.
[0027] The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit or basic features of the present utility model, the present utility model can not only be implemented in other specific forms, but also have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. Therefore, the scope of protection claimed by the present utility model is defined by the appended claims and their equivalents, rather than the above description.
[0028] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An automatic lifting mechanism for a clean room, comprising a crossbeam (1), a lifting device (2), a hook (3), a fixing rod (4), an anti-collision block (5), and a pull rod (6), characterized in that: The lifting device (2) is welded to the inner side of the cross beam (1), the fixing rod (4) passes through the left and right sides of the cross beam (1), the anti-collision block (5) is welded to the outer side of the cross beam (1), the pull rod (6) is embedded in the lower end of the lifting device (2), and the hook (3) is engaged with the lower end of the pull rod (6); The lifting device (2) is provided with a rolling rod (21), a metal plate (22), a first motor (23), a slide rail (24), a second motor (25), and a steel cable (26). The first motor (23) is installed on the inner side of the metal plate (22). The rolling rod (21) is movably engaged in the middle of the first motor (23). The second motor (25) is welded to the lower end of the inner side of the metal plate (22). The uppermost end of the steel cable (26) is engaged on the outer side of the second motor (25). The rolling rod (21) is movably engaged with the slide rail (24). The slide rail (24) is welded to the inner side of the crossbeam (1). The pull rod (6) is embedded in the lower end of the steel cable (26).
2. The automatic lifting mechanism for a clean room according to claim 1, characterized in that: The rolling rod (21) is provided with a blocking rod (w1), a rotating rod (w2), a bearing rod (w3), and a sliding bar (w4); the bearing rod (w3) is movably matched with the middle bearing of the rotating rod (w2); the blocking rod (w1) is embedded on the outer side of the lower end of the bearing rod (w3); the blocking rod (w1) is slidably matched with the sliding bar (w4); the outer side of the rotating rod (w2) is pressed and matched with the outer side of the sliding bar (w4); the sliding bar (w4) is welded to the inner side of the slide rail (24); and the side surface of the rotating rod (w2) is movably engaged in the middle of the first motor (23).
3. The automatic lifting mechanism for a clean room according to claim 2, characterized in that: The blocking rod (w1) is provided with a triangular block (w11), a support rod (w12), a ball (w13), and an elastic plate (w14); the ball (w13) is embedded in the lower end of the triangular block (w11); the triangular block (w11) is mounted on the lower end of the support rod (w12); the elastic plate (w14) is fitted in the triangular block (w11); and the upper end of the support rod (w12) is embedded in the outer side of the bearing rod (w3).
4. The automatic lifting mechanism for a clean room according to claim 2, characterized in that: The rotating rod (w2) is provided with a machine rod (w21), a friction plate (w22), and an arc plate (w23); the arc plate (w23) is embedded on the outside of the machine rod (w21); the friction plate (w22) is fitted on the side of the arc plate (w23); the machine rod (w21) is movably matched with the outer bearing of the bearing rod (w3); and the outer sides of the arc plate (w23) and the friction plate (w22) are squeezed and matched with the outer side of the sliding bar (w4).
5. The automatic lifting mechanism for a clean room according to claim 1, characterized in that: A hydraulic device is provided on the outside of the fixing rod (4), and the hydraulic device is connected to the internal circuit of the lifting device (2). A signal controller is provided inside the lifting device (2) and is wirelessly controlled and connected to the outside world.