Small bottle subpackaging device for adhesive

By designing a small bottle dispensing device for adhesives, using components such as heating plates and gear pumps, the problem of adhesives becoming viscous or solidified due to temperature reduction during the dispensing process is solved, and efficient and accurate adhesive dispensing is achieved.

CN222961116UActive Publication Date: 2025-06-10ZHONGSHAN JINCHENG ADHESIVE CO LTD
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Patent Information

Application Number
CN202422116454.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-10
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the aliquoting process, the adhesive is easily viscous or even solidified due to the decrease in temperature, resulting in a decrease in the aliquoting speed and damage to the adhesive quality.

Method used

A small bottle dispensing device for adhesives is designed, including a heating plate, a gear pump, a flow control valve and a packing pipe. The heating plate is driven to heat the adhesive through the lifting device, and the gear pump and a flow control valve are combined to achieve precise control of the flow rate and packing of the adhesive.

Benefits of technology

Effectively prevent the adhesive from solidifying during the assembly process, improve the assembly efficiency and accuracy, reduce manual operation, reduce energy consumption and improve production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a small bottle subpackaging device for adhesive. The small bottle subpackaging device comprises a base; the two lifting devices are oppositely arranged on the base, and the power output ends of the two lifting devices are connected with a lifting frame; the processing device is connected with the lifting frame; the processing device comprises a heating disc, a heating disc, a heating disc and a driving device, a gear pump for discharging the adhesive; a flow rate control valve for controlling an adhesive discharge flow rate; the discharging pipe is connected with the discharging end of the gear pump and penetrates through the heating disc to be connected with the flow control valve; and the split charging pipe, the discharging pipe and the flow control valve are connected with the split charging pipe in sequence. According to the utility model, the problem that the adhesive easily becomes viscous and even solidified during split charging is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of adhesive sub-packaging, in particular to a small bottle sub-packaging device for adhesives. Background Art

[0002] In traditional adhesive sub-packaging operations, manual or basic mechanical assistance is often relied upon. Since the fluidity of adhesives is significantly affected by temperature changes, they may become viscous or even solidify at low temperatures. In the prior art, especially when sub-packaging large barrels of adhesives, as time goes by, the temperature of the adhesive gradually decreases, which leads to a decrease in the sub-packaging speed. In severe cases, the adhesive will solidify and sub-packaging cannot continue. This situation requires frequent reheating of the adhesive, which not only increases energy consumption, but may also damage the quality and performance of the adhesive if the temperature control is inaccurate. Summary of the Utility Model

[0003] To solve the problem that adhesives are prone to becoming viscous or even solidifying during sub-packaging, the utility model provides a small bottle sub-packaging device for adhesives.

[0004] To solve the above problems, the utility model adopts the following technical solutions:

[0005] An embodiment of the utility model provides a small bottle sub-packaging device for adhesives, including:

[0006] A base;

[0007] Two lifting devices, which are oppositely arranged on the base, and a lifting frame is connected to the power output ends of the two lifting devices;

[0008] A processing device, which is connected to the lifting frame;

[0009] Among them, the processing device includes:

[0010] A heating plate for heating the adhesive, and a feed inlet is arranged at the bottom of the heating plate;

[0011] A gear pump for discharging the adhesive, and the feed end of the gear pump is docked with the feed inlet;

[0012] A flow control valve for controlling the discharge flow of the adhesive;

[0013] A discharge pipe, which is connected to the discharge end of the gear pump and passes through the heating plate to be connected to the flow control valve;

[0014] A sub-packaging pipe, and the discharge pipe, the flow control valve and the sub-packaging pipe are sequentially connected.

[0015] According to some embodiments of the present utility model, the gear pump includes a gear pump motor, and the lifting frame includes a connecting frame for mounting the gear pump motor.

[0016] According to some embodiments of the present utility model, the gear pump further includes a transmission mechanism and a transmission mechanism frame for fixing the transmission mechanism. The transmission mechanism frame is fixed on the connecting frame, and the flow control valve is fixed on the transmission mechanism frame.

[0017] According to some embodiments of the present utility model, the discharge pipe and the sub-packaging pipe are sleeved with heat-insulating materials.

[0018] According to some embodiments of the present utility model, the sub-packaging pipe is inserted into the flow control valve.

[0019] According to some embodiments of the present utility model, an exhaust mechanism for discharging the gas generated when the adhesive melts is provided on the heating plate.

[0020] According to some embodiments of the present utility model, a stirring mechanism for stirring the adhesive is provided on the heating plate.

[0021] According to some embodiments of the present utility model, a rubber ring is sleeved on the outer wall of the heating plate.

[0022] According to some embodiments of the present utility model, there are two rubber rings, which are spaced and sleeved on the outer wall of the heating plate.

[0023] According to some embodiments of the present utility model, a slide rail and a limiting rod are provided on the base. A slope for guiding the adhesive cylinder to slide in is provided at the front end of the slide rail. Both ends of the limiting rod are respectively fixed on the two lifting devices and the middle is fixed on the base.

[0024] The present utility model has at least the following beneficial effects: During the process of sub-packaging the adhesive, the heating plate is driven by the lifting device to heat the large bucket of adhesive to prevent the adhesive from becoming viscous or even solidifying.

[0025] The use of the flow control valve can achieve precise control of the adhesive flow rate, reduce manual operation, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of an embodiment of the present utility model;

[0027] Figure 2 is a schematic structural diagram of another angle of an embodiment of the present utility model;

[0028] Figure 3 is a schematic structural diagram of the exhaust mechanism of the present utility model;

[0029] Figure 4 This is a schematic structural diagram of the stirring mechanism of the present utility model;

[0030] Figure 5 This is a schematic structural diagram of the base of the present utility model. Specific embodiments

[0031] The present utility model provides the following description with reference to the accompanying drawings to help a comprehensive understanding of various embodiments of the present utility model as defined by the claims and their equivalents. The description includes various specific details to facilitate understanding, but these details should be regarded as merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the various embodiments described herein without departing from the scope and spirit of the present utility model.

[0032] In the description of the present utility model, the orientation descriptions are involved, such as the upper, lower, front, rear, left, right, etc. The orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0033] It should be understood that when an element (e.g., the first element) is "connected" to another element (e.g., the second element), the element can be directly connected to the other element, or there can be an intermediate element (e.g., the third element) between the element and the other element.

[0034] An embodiment of the present utility model provides a small bottle dispensing device for adhesives, as Figures 1-5 shown, including:

[0035] A base 100;

[0036] Two lifting devices 200, which are relatively arranged on the base 100, and a lifting frame 210 is connected to the power output ends of the two lifting devices 200;

[0037] A processing device 300, and the processing device 300 is connected to the lifting frame 210;

[0038] Among them, the processing device 300 includes:

[0039] A heating plate 310, which is used to heat the adhesive, and a feed inlet is provided at the bottom of the heating plate 310;

[0040] A gear pump 320, which is used to discharge the adhesive, and the feed end of the gear pump 320 is docked with the feed inlet;

[0041] A flow control valve 330, which is used to control the discharge flow of the adhesive;

[0042] The discharge pipe 321 is connected to the discharge end of the gear pump 320 and passes through the heating plate 310 to be connected to the flow control valve 330;

[0043] The dispensing pipe 331, the discharge pipe 321, the flow control valve 330 and the dispensing pipe 331 are connected in sequence.

[0044] The lifting devices 200 are arranged oppositely and are used to adjust the height of the lifting frame 210. The lifting frame 210 drives the processing device 300 to move up and down synchronously to maintain a balanced state, avoiding damage to the processing device 300 caused by non-vertical lifting of the processing device 300. The processing device 300 includes a heating plate 310 for heating the adhesive to make it reach a state suitable for dispensing. The gear pump 320 extrudes and discharges the heated adhesive through the rotation of the gear pump 320. The flow control valve 330 is used to control the flow rate of the adhesive to ensure the accuracy of dispensing. A dispensing pipe 331 is connected to the flow control valve 330 for dispensing the adhesive into small bottles.

[0045] The entire dispensing process includes the following steps: First, place the large barrel of adhesive on the base 100 and place the small bottles in appropriate positions. Then, adjust the height of the lifting frame 210 through the lifting device 200 so that the processing device 300 abuts against the surface of the large barrel of adhesive, and start the heating plate 310 to heat the adhesive. Next, discharge the adhesive through the gear pump 320. During the discharge of the adhesive, when the liquid level of the adhesive in the barrel drops, the lifting device 200 will drive the processing device 300 to descend synchronously to prevent the situation where the processing device 300 is always working but there is no discharge of the adhesive. Finally, adjust the flow rate through the flow control valve 330 and dispense the adhesive into small bottles through the dispensing pipe 331.

[0046] The design of this device can prevent the adhesive from becoming thick or even solidified during the dispensing process, improve the efficiency and accuracy of adhesive dispensing, reduce manual operation, lower labor intensity, and may improve production safety.

[0047] In some embodiments, the gear pump 320 includes a gear pump motor 340, and the lifting frame 210 includes a connecting frame 220 for installing the gear pump motor 340.

[0048] The gear pump motor 340 is the power source of the gear pump 320. It is responsible for driving the rotation of the gear pump 320 to achieve the transportation of the adhesive. A connecting frame 220 for installing the gear pump motor 340 is provided on the lifting frame 210. The connecting frame 220 can be fixed by bolts, clamped by a fixture or other suitable mechanical connection methods to ensure the stability of the gear pump motor 340 during operation.

[0049] Further, the gear pump 320 further includes a transmission mechanism 350 and a transmission mechanism frame 351 for fixing the transmission mechanism 350. The transmission mechanism frame 351 is fixed on the connecting frame 220, and the flow control valve 330 is fixed on the transmission mechanism frame 351.

[0050] The transmission mechanism 350 transmits the power of the gear pump motor 340 to the gear pump 320, thereby driving the operation of the gear pump 320. The transmission mechanism frame 351 is the basis of its structure. It is fixed on the connecting frame 220 to provide support and positioning for the transmission mechanism 350. The flow control valve 330 is fixed on the transmission mechanism frame 351. Such an arrangement can shorten the distance between the flow control valve 330 and the discharge end of the gear pump 320, preventing the adhesive from cooling during transportation.

[0051] In some embodiments, the discharge pipe 321 and the dispensing pipe 331 are sleeved with heat insulation materials.

[0052] To maintain the temperature of the adhesive and reduce heat loss, the discharge pipe 321 and the dispensing pipe 331 are insulated with heat insulation materials. Common heat insulation materials include polyurethane foam, high-grade rubber and plastic insulation, phenolic foam insulation, etc.

[0053] In some embodiments, the dispensing pipe 331 is inserted into the flow control valve 330.

[0054] Insertion is a connection method that directly inserts the pipe into the valve without using additional connectors. This method is simple and fast and can effectively achieve the connection between the pipe and the valve.

[0055] In some embodiments, an exhaust mechanism 360 for discharging the gas generated when the adhesive melts is provided on the heating plate 310.

[0056] The exhaust mechanism 360 provided on the heating plate 310 is mainly used to discharge the gas generated during the melting process of the adhesive to ensure the smooth progress of the adhesive heating process and avoid excessive pressure inside the equipment. First, the adhesive may release gases such as water vapor and carbon dioxide during the heating process. These gases need to be discharged through appropriate means to prevent pressure accumulation inside the equipment and avoid potential safety risks. In some embodiments, a stirring mechanism 370 for stirring the adhesive is provided on the heating plate 310.

[0057] The stirring mechanism 370 can ensure that the adhesive is evenly heated within the heating plate 310, preventing local overheating or burning, and guaranteeing the physical and chemical properties of the adhesive. Through stirring, the fluidity of the adhesive is improved, which helps with the transportation and distribution of the adhesive, especially when the viscosity of the adhesive is relatively high. During the heating process, stirring can prevent the precipitation of solid particles or fillers in the adhesive, ensuring uniform distribution of the adhesive components. The stirring mechanism 370 can accelerate the heating process of the adhesive, improve production efficiency, and reduce the heating time.

[0058] In some embodiments, a rubber ring 311 is sleeved on the outer wall of the heating plate 310.

[0059] The outer wall of the heating plate 310 is fixedly connected with a rubber ring 311 for sealing the gap between the heating plate 310 and the inner wall of the large barrel of adhesive. The rubber ring 311 can provide a good sealing effect, preventing the adhesive from overflowing during the heating process or gas from leaking from the heating plate 310.

[0060] Furthermore, there are two rubber rings 311, which are sleeved on the outer wall of the heating plate 310 at intervals.

[0061] In some embodiments, a slide rail 110 and a limiting rod 120 are provided on the base 100. A ramp 130 for guiding the adhesive cylinder to slide in is provided at the front end of the slide rail 110. Both ends of the limiting rod 120 are respectively fixed on two lifting devices 200 and the middle part is fixed on the base 100.

[0062] The slide rail 110 is designed to guide the adhesive cylinder to smoothly slide into the working position. This helps to reduce the labor intensity during manual handling and improve the loading efficiency. The design of the ramp 130 at the front end of the slide rail 110 can facilitate the pushing of the adhesive cylinder into the slide rail 110 from a lower position, reducing the operation difficulty. The function of the limiting rod 120 is to prevent the large barrel of adhesive from sliding out of the base 100.

[0063] The terms and words used in the above description and claims are not limited to their literal meanings, but are only used by the applicant to enable a clear and consistent understanding of the present utility model. Therefore, those skilled in the art should clearly understand that the above description of various embodiments of the present utility model is only for the purpose of illustration, rather than to limit the present utility model as defined by the appended claims and their equivalents.

Claims

1. A small bottle dispensing device for adhesive, characterized in that: include: Base (100); Two lifting devices (200) are arranged on the base (100) opposite to each other, and the power output ends of the two lifting devices (200) are connected to a lifting frame (210); a processing device (300), the processing device (300) being connected to the lifting frame (210); Wherein, the processing device (300) comprises: A heating plate (310) is used to heat the adhesive, and a feed port is provided at the bottom of the heating plate (310); A gear pump (320) is used to discharge the adhesive, and a feed end of the gear pump (320) is connected to the feed port; A flow control valve (330) for controlling the discharge flow of the adhesive; A discharge pipe (321), connected to the discharge end of the gear pump (320) and passing through the heating plate (310); The dispensing pipe (331), the discharge pipe (321), and the flow control valve (330) are sequentially connected to the dispensing pipe (331).

2. The adhesive vial dispensing device according to claim 1, characterized in that: The gear pump (320) includes a gear pump motor (340), and the lifting frame (210) includes a connecting frame (220) for mounting the gear pump motor (340).

3. The adhesive vial dispensing device according to claim 2, characterized in that: The gear pump (320) further comprises a transmission mechanism (350) and a transmission mechanism frame (351) for fixing the transmission mechanism (350); the transmission mechanism frame (351) is fixed on the connecting frame (220); and the flow control valve (330) is fixed on the transmission mechanism frame (351).

4. The adhesive vial dispensing device according to any one of claims 1 to 3, characterized in that: The discharge pipe (321) and the dispensing pipe (331) are sheathed with heat-insulating materials.

5. The adhesive vial dispensing device according to any one of claims 1 to 3, characterized in that: The dispensing tube (331) is plugged into the flow control valve (330).

6. The adhesive vial dispensing device according to any one of claims 1 to 3, characterized in that: The heating plate (310) is provided with an exhaust mechanism (360) for exhausting gas generated when the adhesive is melted.

7. The adhesive vial dispensing device according to any one of claims 1 to 3, characterized in that: The heating plate (310) is provided with a stirring mechanism (370) for stirring the adhesive.

8. The adhesive vial dispensing device according to any one of claims 1 to 3, characterized in that: The outer wall of the heating plate (310) is sleeved with a rubber ring (311).

9. The adhesive vial dispensing device according to claim 8, characterized in that: Two rubber rings (311) are provided and are sleeved on the outer wall of the heating plate (310) at intervals.

10. The adhesive vial dispensing device according to any one of claims 1 to 3, characterized in that: The base (100) is provided with a slide rail (110) and a limit rod (120); the front end of the slide rail (110) is provided with a slope (130) for guiding the adhesive tube to slide in; the two ends of the limit rod (120) are respectively fixed on the two lifting devices (200) and the middle is fixed on the base (100).