Electric throwing inverted tank system

Abstract

The utility model discloses an electric polishing inverted tank system, and belongs to the technical field of aluminum electrochemical polishing. Comprising at least one electrochemical polishing tank; the number of the acid liquor storage barrels is at least one, the sum of the volumes of all the acid liquor storage barrels is larger than the sum of the volumes of all the electrochemical polishing tanks, and any electrochemical polishing tank is connected with all the acid liquor storage barrels through pipelines; and the diaphragm pump is arranged on the pipeline between the electrochemical polishing tank and the acid liquor storage barrel, a plurality of valves are arranged on the pipeline, the solution in the electrochemical polishing tank can be pumped into the acid liquor storage barrel through the pipeline by opening the diaphragm pump and the valves, and otherwise, the solution in the acid liquor storage barrel can be pumped into the electrochemical polishing tank through the pipeline. In the whole tank pouring process, workers only need to open the diaphragm pump and the corresponding valves, operation is easy and convenient, efficiency is high, and the problem of potential safety hazards existing in the manual tank pouring process is completely eradicated.

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum electrochemical polishing, and particularly relates to an electro-polishing and tank-changing system. Background Art

[0002] Due to its excellent physical and chemical properties, such as high strength-to-weight ratio, good thermal and electrical conductivity, excellent formability, corrosion resistance, and cost-effectiveness, aluminum alloy has become the preferred material in the fields of modern automotive manufacturing and building materials.

[0003] The application of electrophoretic surface treatment technology further improves the wear resistance, corrosion resistance, and alkali resistance of aluminum and aluminum alloy products. Among them, electrochemical polishing is one of the key processes, which can effectively improve the surface quality of the products.

[0004] However, with the increase of aluminum ion concentration during the electrochemical polishing process, the bath solution needs to be replaced regularly. Moreover, in production, products often fall off into the bath, causing short-circuit problems, resulting in damage to products or electrodes, and frequent tank-changing and salvage work are required.

[0005] The existing tank design has deficiencies, specifically manifested as follows:

[0006] 1. Lack of a supporting tank for temporarily storing the tank-changing solution, which increases the operation complexity;

[0007] 2. The pump body needs to be moved frequently, which not only reduces work efficiency but also poses a safety hazard to employees due to the strong acidic nature of the electrochemical polishing solution;

[0008] 3. Due to space limitations and cost considerations in the production line, usually a spare tank is not equipped for each electrochemical polishing tank, making the tank-changing operation more inconvenient. Summary of the Utility Model

[0009] The utility model aims at the above problems existing in the prior art and provides an electro-polishing and tank-changing system that is convenient for tank-changing operations.

[0010] The utility model can be realized by the following technical solutions:

[0011] An electro-polishing and tank-changing system includes:

[0012] At least one electrochemical polishing tank;

[0013] At least one acid storage barrel, the sum of the volumes of each acid storage barrel is greater than the sum of the volumes of each electrochemical polishing tank, and any one of the electrochemical polishing tanks is connected to each acid storage barrel through a pipeline;

[0014] A diaphragm pump is arranged on the pipeline between the electrochemical polishing tank and the acid solution storage barrel, and a plurality of valves are provided on the pipeline. By opening the diaphragm pump and the valves, the solution in the electrochemical polishing tank can be pumped into the acid solution storage barrel through the pipeline, and vice versa, the solution in the acid solution storage barrel can also be pumped into the electrochemical polishing tank through the pipeline.

[0015] As a further improvement of the present utility model, the electrochemical polishing tank can be set to two, namely the first electrochemical polishing tank and the second electrochemical polishing tank respectively.

[0016] As a further improvement of the present utility model, the first electrochemical polishing tank and the second electrochemical polishing tank are communicated with each acid solution storage barrel through a first main pipeline;

[0017] Each acid solution storage barrel is communicated with the first electrochemical polishing tank and the second electrochemical polishing tank through a second main pipeline.

[0018] As a further improvement of the present utility model, the first electrochemical polishing tank and the second electrochemical polishing tank respectively have a first branch pipeline and a second branch pipeline, wherein,

[0019] The first branch pipeline and the second branch pipeline are arranged in parallel and are respectively communicated with the first main pipeline and the second main pipeline.

[0020] As a further improvement of the present utility model, a first valve and a second valve are respectively provided on the first branch pipeline and the second branch pipeline.

[0021] As a further improvement of the present utility model, a third valve and a fourth valve are provided on the first main pipeline, and the third valve and the fourth valve are respectively located at the inflow end and the outflow end of the diaphragm pump.

[0022] As a further improvement of the present utility model, when it is necessary to empty the solution in the first electrochemical polishing tank, open the first valve, the third valve, the fourth valve and the diaphragm pump;

[0023] When it is necessary to empty the solution in the second electrochemical polishing tank, open the second valve, the third valve, the fourth valve and the diaphragm pump.

[0024] As a further improvement of the present utility model, a fifth valve and a sixth valve are provided on the second main pipeline, and the fifth valve and the sixth valve are respectively located at the inflow end and the outflow end of the diaphragm pump.

[0025] As a further improvement of the present utility model, when it is necessary to pour the liquid in each of the acid solution storage barrels into the first electrochemical polishing tank, open the fifth valve, the sixth valve, the first valve and the diaphragm pump;

[0026] When it is necessary to pour the liquid in each of the acid solution storage barrels into the second electrochemical polishing tank, open the fifth valve, the sixth valve, the second valve and the diaphragm pump.

[0027] Compared with the prior art, the present utility model has the following beneficial effects:

[0028] In the actual production process, once a product falls off the fixture and drops into the tank, just by opening the diaphragm pump and the corresponding valves, the solution in the electrochemical polishing tank can be pumped through the pipeline into the acid solution storage barrel, so as to facilitate the staff to fish out the dropped product in the tank;

[0029] After the product is fished out, open the diaphragm pump and the corresponding valves again, and the solution in the acid solution storage barrel can be pumped through the pipeline back into the electrochemical polishing tank;

[0030] For the whole process of tank emptying and refilling, the staff only need to open the diaphragm pump and the corresponding valves, which is simple, convenient and efficient, and eliminates the potential safety hazards existing in the manual tank emptying process. Description of the Drawings

[0031] Figure 1 is a schematic diagram of the electro-polishing tank emptying and refilling system of the present utility model;

[0032] Figure 2 is a solution route diagram from the first electrochemical polishing tank of the present utility model to each acid solution storage barrel;

[0033] Figure 3 is a solution route diagram from the second electrochemical polishing tank of the present utility model to each acid solution storage barrel;

[0034] Figure 4 is a solution route diagram from each acid solution storage barrel of the present utility model to the first electrochemical polishing tank;

[0035] Figure 5 is a solution route diagram from each acid solution storage barrel of the present utility model to the second electrochemical polishing tank.

[0036] In the figure, 100 is the first electrochemical polishing tank; 110 is the second electrochemical polishing tank; 120 is the acid solution storage barrel; 130 is the diaphragm pump;

[0037] 140 is the first main pipeline; 141 is the third valve; 142 is the fourth valve;

[0038] 150. Second main pipeline; 151. Fifth valve; 152. Sixth valve;

[0039] 160. First branch pipeline; 161. First valve;

[0040] 170. Second branch pipeline; 171. Second valve. Detailed implementation manners

[0041] The following are specific embodiments of the present invention and, in conjunction with the accompanying drawings, further describe the technical methods of the present invention, but the present invention is not limited to these embodiments.

[0042] As Figure 1-2 shown, the present invention provides an electro-polishing pouring tank system, including:

[0043] An electro-chemical polishing tank, the number of which is at least one;

[0044] An acid solution storage barrel 120, the number of which is at least one, and the sum of the volumes of each acid solution storage barrel 120 is greater than the sum of the volumes of each electro-chemical polishing tank. Any electro-chemical polishing tank is connected to each acid solution storage barrel 120 through a pipeline, so that the purpose of evacuating each electro-chemical polishing tank can be achieved;

[0045] A diaphragm pump 130, which is arranged on the pipeline between the electro-chemical polishing tank and the acid solution storage barrel 120, and a plurality of valves are arranged on the pipeline. The solution in the electro-chemical polishing tank or the acid solution storage barrel 120 is extracted through the diaphragm pump 130, and the precise control of the solution flow direction is realized through the control of each valve.

[0046] Specifically, in the actual production process, once a product falls off the fixture and drops into the tank body, only by opening the diaphragm pump 130 and the corresponding valve, the solution in the electro-chemical polishing tank can be extracted through the pipeline into the acid solution storage barrel 120, so as to facilitate the staff to salvage the product dropped in the tank body;

[0047] After the product is salvaged, open the diaphragm pump 130 and the corresponding valve again, and the solution in the acid solution storage barrel 120 can be extracted through the pipeline back into the electro-chemical polishing tank.

[0048] The whole process of pouring the tank only requires the staff to open the diaphragm pump 130 and the corresponding valve, which is simple, convenient and efficient, and eliminates the potential safety hazard problems existing in the manual pouring tank process.

[0049] Preferably, as an example in this embodiment, the electro-chemical polishing tanks can be set to two and are respectively the first electro-chemical polishing tank 100 and the second electro-chemical polishing tank 110, wherein,

[0050] The first electro-chemical polishing tank 100, the second electro-chemical polishing tank 110 and each acid solution storage barrel 120 are connected through a first main pipeline 140;

[0051] Each acid solution storage barrel 120 and the first electro-chemical polishing tank 100, the second electro-chemical polishing tank 110 are connected through a second main pipeline 150.

[0052] Furthermore, the first electro-chemical polishing tank 100 and the second electro-chemical polishing tank 110 respectively have a first branch pipeline 160 and a second branch pipeline 170. The first branch pipeline 160 and the second branch pipeline 170 are arranged in parallel and are respectively connected to the first main pipeline 140 and the second main pipeline 150;

[0053] That is to say, when the first electro-chemical polishing tank 100 is emptied, the solution therein flows into the first main pipeline 140 through the first branch pipeline 160 and then enters each acid solution storage barrel 120. Similarly, when the second electro-chemical polishing tank 110 is emptied, the solution therein flows into the first main pipeline 140 through the second branch pipeline 170 and then enters each acid solution storage barrel 120;

[0054] Conversely, the solution in the acid solution storage barrel 120 can be poured into the first electro-chemical polishing tank 100 through the second main pipeline 150 and the first branch pipeline 160, or can be poured into the second electro-chemical polishing tank 110 through the second main pipeline 150 and the second branch pipeline 170.

[0055] Preferably, a first valve 161 and a second valve 171 are respectively provided on the first branch pipeline 160 and the second branch pipeline 170.

[0056] Preferably, a third valve 141 and a fourth valve 142 are provided on the first main pipeline 140. The third valve 141 and the fourth valve 142 are respectively located at the inflow end and the outflow end of the diaphragm pump 130.

[0057] Specifically, when it is necessary to empty the solution in the first electro-chemical polishing tank 100, open the first valve 161, the third valve 141, the fourth valve 142 and the diaphragm pump 130. The solution enters each acid solution storage barrel 120 after passing through the first valve 161, the third valve 141, the diaphragm pump 130 and the fourth valve 142 in sequence;

[0058] Similarly, when it is necessary to empty the solution in the second electro-chemical polishing tank 110, open the second valve 171, the third valve 141, the fourth valve 142 and the diaphragm pump 130. The solution enters each acid solution storage barrel 120 after passing through the second valve 171, the third valve 141, the diaphragm pump 130 and the fourth valve 142 in sequence.

[0059] Preferably, a fifth valve 151 and a sixth valve 152 are provided on the second main pipeline 150, and the fifth valve 151 and the sixth valve 152 are respectively located at the inflow end and the outflow end of the diaphragm pump 130.

[0060] Specifically, when it is necessary to pour the liquid in each acid storage tank into the first electrochemical polishing tank 100, the fifth valve 151, the sixth valve 152, the first valve 161 and the diaphragm pump 130 are opened, and the solution enters the first electrochemical polishing tank 100 after passing through the fifth valve 151, the diaphragm pump 130, the sixth valve 152, and the first valve 161 in sequence;

[0061] Similarly, when it is necessary to pour the liquid in each acid storage tank into the second electrochemical polishing tank 110, the fifth valve 151, the sixth valve 152, the second valve 171 and the diaphragm pump 130 are opened, and the solution enters the second electrochemical polishing tank 110 after passing through the fifth valve 151, the diaphragm pump 130, the sixth valve 152, and the second valve 171 in sequence.

[0062] To sum up:

[0063] 1. For the first electrochemical polishing tank 100 to empty the tank: Open the first valve 161, the third valve 141, the fourth valve 142, and the diaphragm pump 130. The solution flows along the first branch pipe, the first main pipeline 140 and enters the acid storage tank 120 after passing through the first valve 161, the third valve 141, the diaphragm pump 130, and the fourth valve 142 in sequence;

[0064] 2. For the second electrochemical polishing tank 110 to empty the tank: Open the second valve 171, the third valve 141, the fourth valve 142, and the diaphragm pump 130. The solution flows along the second branch pipe, the first main pipeline 140 and enters the acid storage tank 120 after passing through the second valve 171, the third valve 141, the diaphragm pump 130, and the fourth valve 142 in sequence;

[0065] 3. From the acid storage tank 120 to the first electrochemical polishing tank 100: Open the fifth valve 151, the sixth valve 152, the first valve 161, and the diaphragm pump 130. The solution flows along the second main pipeline 150, the first branch pipe and enters the first electrochemical polishing tank 100 after passing through the fifth valve 151, the diaphragm pump 130, the sixth valve 152, and the first valve 161 in sequence;

[0066] 4. From the acid storage tank 120 to the second electrochemical polishing tank 110: Open the fifth valve 151, the sixth valve 152, the second valve 171, and the diaphragm pump 130. The solution flows along the second main pipeline 150, the second branch pipe and enters the second electrochemical polishing tank 110 after passing through the fifth valve 151, the diaphragm pump 130, the sixth valve 152, and the second valve 171 in sequence.

[0067] The technical means disclosed by the solution of the present utility model are not limited to those disclosed by the above-mentioned technical means, but also include technical solutions formed by any combination of the above technical features. The above are the specific implementation manners of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches are also regarded as the protection scope of the present utility model.

[0068] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the drawings). If this specific posture changes, the directional indications will also change accordingly.

[0069] In addition, in the present utility model, descriptions such as "first", "second", "one", etc. are only for descriptive purposes, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0070] In the present utility model, unless otherwise clearly specified and limited, terms such as "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0071] In addition, the technical solutions between the various embodiments of the present utility model can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

Claims

1. An electric dumping trough system, characterized in that: include: An electrochemical polishing tank, at least one of which is provided; An acid storage barrel, at least one of which is provided, the sum of the volumes of the acid storage barrels being greater than the sum of the volumes of the electrochemical polishing tanks, and any of the electrochemical polishing tanks being connected to each of the acid storage barrels via a pipeline; A diaphragm pump is arranged on the pipeline between the electrochemical polishing tank and the acid storage tank, and a plurality of valves are provided on the pipeline. By opening the diaphragm pump and the valves, the solution in the electrochemical polishing tank can be drawn into the acid storage tank through the pipeline, and vice versa, the solution in the acid storage tank can be drawn into the electrochemical polishing tank through the pipeline.

2. The electric trough system according to claim 1, characterized in that: The electrochemical polishing tank can be provided with two, namely a first electrochemical polishing tank and a second electrochemical polishing tank.

3. The electric trough system according to claim 2, characterized in that: The first electrochemical polishing tank, the second electrochemical polishing tank and each of the acid storage tanks are connected through a first main pipeline; Each of the acid storage tanks is connected to the first electrochemical polishing tank and the second electrochemical polishing tank through a second main pipeline.

4. The electric trough system according to claim 3, characterized in that: The first electrochemical polishing tank and the second electrochemical polishing tank respectively have a first branch pipeline and a second branch pipeline, wherein: The first branch pipeline and the second branch pipeline are arranged in parallel and are communicated with the first main pipeline and the second main pipeline respectively.

5. The electric trough system according to claim 4, characterized in that: The first branch pipeline and the second branch pipeline are respectively provided with a first valve and a second valve.

6. The electric trough system according to claim 5, characterized in that: The first main pipe is provided with a third valve and a fourth valve, and the third valve and the fourth valve are respectively located at the inflow end and the outflow end of the diaphragm pump.

7. The electric trough system according to claim 6, characterized in that: When the solution in the first electrochemical polishing tank needs to be emptied, the first valve, the third valve, the fourth valve and the diaphragm pump are opened; When the solution in the second electrochemical polishing tank needs to be emptied, the second valve, the third valve, the fourth valve and the diaphragm pump are opened.

8. The electric trough system according to claim 5, characterized in that: The second main pipe is provided with a fifth valve and a sixth valve, and the fifth valve and the sixth valve are respectively located at the inflow end and the outflow end of the diaphragm pump.

9. The electric throwing tank system according to claim 8, characterized in that: When it is necessary to pour the liquid in each of the acid storage barrels into the first electrochemical polishing tank, open the fifth valve, the sixth valve, the first valve and the diaphragm pump; When it is necessary to pour the liquid in each of the acid storage barrels into the second electrochemical polishing tank, open the fifth valve, the sixth valve, the second valve and the diaphragm pump.

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