Woven fabric padding dyeing device
By designing the guide limit seat and tension roller group in the dipping dyeing device, the problem of poor limiting effect of the woven fabric in the dipping dyeing operation is solved, the horizontality and stability of the woven fabric is achieved, and the impregnation and dyeing quality and processing quality are improved.
Patent Information
- Application Number
- CN202422254480.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-09-14
AI Technical Summary
When the existing dipping dyeing device performs the dipping and dyeing operation of the woven fabric, it is not convenient to provide good limiting effects for the processed woven fabric, resulting in the woven fabric being easily offset and stacked during the conveying process, affecting the dipping and dyeing effect and processing quality.
A woven fabric dipping dyeing device including a main mechanism and a support mechanism is designed. The main mechanism realizes the guiding limit of the woven fabric through double-sided guide rails, opposite sliders and guide limit seats. The support mechanism adjusts the tension of the woven fabric through an electric push rod and a tensioning roller group to ensure the horizontality and stability of the woven fabric during the impregnation and dyeing process.
Through the design of the guide limit seat and tension roller group, the device effectively avoids the offset and stacking of the woven fabric during the conveying process, improves the impregnation and processing quality, and is suitable for woven fabric treatment of different widths.
Smart Images

Figure CN222961755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shuttle fabric processing, in particular to a padding and dyeing device for shuttle fabric. Background Technique
[0002] Shuttle fabric is a fabric formed by interweaving yarns in the warp and weft directions in the form of shuttle throwing by a loom. During the production and processing of shuttle fabric, a padding and dyeing device is required to carry out the dipping operation on it.
[0003] The existing technical authorization announcement number CN221320326U patent document provides a multi-stage continuous padding device. When this utility model is used, due to multiple such padding operations, it can make the linen fabric or shuttle fabric more uniform during shading, ensuring the uniformity of color and dipping effect of the linen fabric or shuttle fabric during multiple padding operations.
[0004] However, when the existing padding and dyeing device is performing the dipping operation on shuttle fabric, it is not convenient to provide a good limiting effect on the processed shuttle fabric. When the existing padding and dyeing device uses a roller group structure to convey shuttle fabric, the shuttle fabric is prone to deviation under force, which will cause the shuttle fabric to stack and wrinkle, directly affecting the dipping effect and processing quality of the shuttle fabric, resulting in the production of defective products, and it is not convenient to meet people's use requirements. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] The purpose of the utility model is to provide a padding and dyeing device for shuttle fabric to solve the problem that the existing padding and dyeing device is not convenient to provide a good limiting effect on the processed shuttle fabric as mentioned in the above background technique.
[0007] (2) Technical Solutions
[0008] To achieve the above purpose, the utility model provides the following technical solutions: A padding and dyeing device for shuttle fabric, including a main body mechanism and a support mechanism. The support mechanism is located above the main body mechanism. The main body mechanism includes a device body and support plates, and the support plates are fixedly installed at the left and right ends of the device body;
[0009] The main body mechanism further includes a double-sided guide rail, an opposing slider, and a guiding and limiting seat. The double-sided guide rail is fixedly installed at the outer ends of the support plates, the opposing slider is movably installed inside the double-sided guide rail, and the guiding and limiting seat is fixedly installed at the lower end of the opposing slider.
[0010] Preferably, the support mechanism includes a feeding trough and a discharging trough. The feeding trough is fixedly arranged at the left end of the device body, and the discharging trough is fixedly arranged at the right end of the device body.
[0011] Preferably, the support mechanism further includes a feeding guide roller group and a padding roller group. The feeding guide roller group is fixedly installed inside the device body, the padding roller group is fixedly installed inside the device body, and the padding roller group is located on the right side of the feeding guide roller group.
[0012] Preferably, the support mechanism further includes a transfer roller group and an electric push rod. The transfer roller group is fixedly installed inside the device body, the transfer roller group is located on the right side of the padding roller group, and the electric push rod is fixedly installed at the front and rear ends of the upper end of the device body.
[0013] Preferably, the support mechanism further includes a push rod and a top plate. The push rod is fixedly installed at the driving end of the upper end of the electric push rod, and the top plate is fixedly installed at the upper end of the push rod.
[0014] Preferably, the support mechanism further includes a fixing rod and a support slider. The fixing rod is fixedly installed at the lower end of the top plate, the support slider is fixedly installed at the lower end of the fixing rod, and the support slider is slidably connected to the device body.
[0015] Preferably, the support mechanism further includes a tensioning roller, a support roller group and a calendering roller group. The tensioning roller is fixedly installed at the inner end of the support slider, the support roller group is fixedly installed inside the device body, the support roller group is located on the right side of the tensioning roller, the calendering roller group is fixedly installed inside the device body, and the calendering roller group is located on the right side of the support roller group.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] 1. For this shuttle fabric padding and dyeing device, by installing the main body mechanism, when using the device body to perform padding and dyeing operations on shuttle fabric processing, the design of the guiding and limiting seat provides a limiting effect for the conveying of shuttle fabric, so as to ensure the horizontality and stability of the shuttle fabric during padding and dyeing, avoid the situation of the shuttle fabric being offset and stacked due to force, improve the dyeing quality of the shuttle fabric, and the device body can guide and limit shuttle fabric with different widths, improving the protection and applicability of the device body;
[0018] 2. For this shuttle fabric padding and dyeing device, by installing the support mechanism, during the use of the device body, the staff can appropriately adjust the position of the tensioning roller by operating the electric push rod to realize the tensioning operation of the shuttle fabric, avoid the situation that the shuttle fabric is too loose during conveying resulting in insufficient dyeing or too tight and breaking, and improve the conveying effect of the device body on the shuttle fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0020] Figure 2 Schematic three-dimensional structure diagram of the main body mechanism of the present utility model;
[0021] Figure 3 Schematic three-dimensional structure diagram of the support mechanism of the present utility model;
[0022] Figure 4 Schematic three-dimensional structure diagram of the tension roller of the present utility model.
[0023] In the figure: 1. Main body mechanism; 101. Device body; 102. Support plate; 103. Double-sided guide rail; 104. Opposite slider; 105. Guide and limit seat; 2. Support mechanism; 201. Feed chute; 202. Discharge chute; 203. Feed guide roller group; 204. Padding roller group; 205. Transfer roller group; 206. Electric push rod; 207. Push rod; 208. Top plate; 209. Fixed rod; 210. Support slider; 211. Tension roller; 212. Support roller group; 213. Calender roller group. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figure 1 - Figure 4 , the present utility model provides a technical solution: a padding and dyeing device for shuttle-woven fabric, including a main body mechanism 1 and a support mechanism 2. The support mechanism 2 is located above the main body mechanism 1. The main body mechanism 1 includes a device body 101 and support plates 102, and the support plates 102 are fixedly installed at the left and right ends of the device body 101;
[0026] The main body mechanism 1 further includes a double-sided guide rail 103, opposite sliders 104 and a guide and limit seat 105. The double-sided guide rail 103 is fixedly installed at the outer ends of the support plates 102, the opposite sliders 104 are movably installed inside the double-sided guide rail 103, and the guide and limit seat 105 is fixedly installed at the lower ends of the opposite sliders 104. By operating the double-sided guide rail 103, the staff drives two corresponding groups of opposite sliders 104 to move towards the middle, so that the guide and limit seat 105 is in full contact with the shuttle-woven fabric, and the front and rear end faces of the shuttle-woven fabric are located in the middle of the guide and limit seat 105, realizing the guiding and limiting of the shuttle-woven fabric and ensuring the horizontality and stability of the shuttle-woven fabric during the padding operation.
[0027] The support mechanism 2 includes a feed trough 201 and a discharge trough 202, wherein the feed trough 201 is fixedly arranged at the left end of the device body 101, and the discharge trough 202 is fixedly arranged at the right end of the device body 101. The support mechanism 2 also includes a feed guide roller group 203 and an immersion roller group 204, wherein the feed guide roller group 203 is fixedly installed inside the device body 101, and the immersion roller group 204 is fixedly installed inside the device body 101, and the immersion roller group 204 is located on the right side of the feed guide roller group 203. The support mechanism 2 also includes a transfer roller group 205 and an electric push rod 206, wherein the transfer roller group 205 is fixedly installed inside the device body 101, and the transfer roller group 205 is located on the right side of the immersion roller group 204, and the electric push rod 206 is fixedly installed at the upper end of the device body 101. The front and rear ends of the support mechanism 2 also include a push rod 207 and a top plate 208. The push rod 207 is fixedly mounted on the transmission end of the upper end of the electric push rod 206. The top plate 208 is fixedly mounted on the upper end of the push rod 207. The support mechanism 2 also includes a fixed rod 209 and a support slider 210. The fixed rod 209 is fixedly mounted on the lower end of the top plate 208. The support slider 210 is fixedly mounted on the lower end of the fixed rod 209. The support slider 210 is slidably connected to the device body 101. The support mechanism 2 also includes a tensioning roller 211, a support roller group 212 and a pressing roller group 213. The tensioning roller 211 is fixedly mounted on the inner end of the support slider 210. The support roller group 212 is fixedly mounted inside the device body 101. The support roller group 212 is located at the tensioning roller 21 1, the pressing roller group 213 is fixedly installed inside the device body 101, and the pressing roller group 213 is located on the right side of the supporting roller group 212. When the device body 101 is used for the padding and dyeing operation of woven fabric processing, the staff inserts the processed woven fabric into the feed trough 201, and sequentially passes the woven fabric through the feed guide roller group 203, the padding roller group 204 and the transfer roller group 205, and then makes the woven fabric located above the tensioning roller 211, and then sequentially passes through the supporting roller group 212 and the pressing roller group 213, and the woven fabric is led out through the discharge trough 202, and the woven fabrics on both sides of the device body 101 are located in the middle of the guide limit seat 105. During the conveying process of the woven fabric, the feed guide roller group 203 makes the woven fabric initially immersed in the device body 1 01, the woven fabric that has been initially soaked in the dye inside enters the middle of the impregnation roller group 204, and the impregnation roller group 204 squeezes out the excess dye in the woven fabric. Under the guidance of the transfer roller group 205, the woven fabric is secondarily dyed. The tensioning roller 211 tensions the woven fabric after the second dyeing. When the conveyed woven fabric is too loose, the electric push rod 206 works to push the top plate 208 to move upward, and the top plate 208 drives the fixed rod 209 to move upward, thereby driving the supporting slider 210 to slide upward, and driving the tensioning roller 211 to tension the woven fabric. When the conveyed woven fabric is too tight, the electric push rod 206 works to drive the top plate 208 to move downward, thereby driving the supporting slider 210 to slide downward, and the tension of the woven fabric is appropriately adjusted.The device body 101 ensures the dyeing effect and processing quality of the woven fabric. The woven fabric after tensioning is dyed for the third time under the guidance of the support roller group 212. The fully dyed woven fabric passes through the pressing roller group 213 to squeeze out the excess dye, and then is introduced into the two groups of guide limit seats 105 through the discharge trough 202 for transportation, and then the next processing step can be carried out.
[0028] Working principle: When the device body 101 is used for padding and dyeing of woven fabrics, the worker inserts the processed woven fabrics into the feed trough 201, and sequentially passes the woven fabrics through the feed guide roller group 203, the padding roller group 204 and the transfer roller group 205, and then makes the woven fabrics be located above the tensioning roller 211, and then sequentially passes through the support roller group 212 and the pressing roller group 213, and guides the woven fabrics out through the discharge trough 202, and makes the woven fabrics on both sides of the device body 101 be located in the middle of the guide limit seat 105, and the worker The operator operates the double-sided guide rail 103 to drive the corresponding two sets of opposing sliders 104 to move toward the middle, so that the guide limit seat 105 is fully in contact with the woven fabric, and the front and rear end surfaces of the woven fabric are located in the middle of the guide limit seat 105, so as to achieve the guide limit of the woven fabric and ensure the horizontality and stability of the woven fabric during the dyeing operation. During the conveying process of the woven fabric, the feed guide roller group 203 allows the woven fabric to be initially immersed in the dye inside the device body 101, and the woven fabric that has been initially immersed enters the dipping roller. In the middle of group 204, the padding roller group 204 squeezes out the excess dye in the woven fabric, and under the guidance of the transfer roller group 205, the secondary dyeing of the woven fabric is achieved. The tensioning roller 211 tensions the woven fabric after the secondary dyeing. When the transported woven fabric is too loose, the electric push rod 206 works to push the top plate 208 to move upward, and the top plate 208 drives the fixed rod 209 to move upward, thereby driving the supporting slider 210 to slide upward, driving the tensioning roller 211 to tension the woven fabric. When the transported woven fabric is too tight, the electric push rod 206 drives the top plate 208 to move upward, and the top plate 208 drives the fixed rod 209 to move upward, thereby driving the supporting slider 210 to slide upward, and driving the tensioning roller 211 to tension the woven fabric. The push rod 206 drives the top plate 208 to move downward, thereby driving the support slider 210 to slide downward, and the tension of the woven fabric is appropriately adjusted to ensure the dyeing effect and processing quality of the woven fabric by the device body 101. The woven fabric that has been tensioned is dyed for the third time under the guidance of the support roller group 212. The woven fabric that has been fully dyed is squeezed out of the excess dye by the pressing roller group 213, and then is introduced into the two groups of guide limit seats 105 through the discharge trough 202 for transportation, and then the next processing step can be carried out.
[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A woven fabric padding dyeing device, comprising a main body mechanism (1) and a support mechanism (2), characterized in that: The support mechanism (2) is located above the main mechanism (1); the main mechanism (1) comprises a device body (101) and a support plate (102); the support plate (102) is fixedly mounted on the left and right ends of the device body (101); The main body mechanism (1) further comprises a double-sided guide rail (103), an opposing slider (104) and a guide limit seat (105); the double-sided guide rail (103) is fixedly mounted on the outer end of the support plate (102); the opposing slider (104) is movably mounted inside the double-sided guide rail (103); and the guide limit seat (105) is fixedly mounted on the lower end of the opposing slider (104).
2. A woven fabric pad dyeing device according to claim 1, characterized in that: The support mechanism (2) comprises a feed trough (201) and a discharge trough (202); the feed trough (201) is fixedly arranged at the left end of the device body (101), and the discharge trough (202) is fixedly arranged at the right end of the device body (101).
3. A woven fabric pad dyeing device according to claim 2, characterized in that: The support mechanism (2) further comprises a feed guide roller group (203) and a padding roller group (204); the feed guide roller group (203) is fixedly mounted inside the device body (101); the padding roller group (204) is fixedly mounted inside the device body (101); and the padding roller group (204) is located on the right side of the feed guide roller group (203).
4. A woven fabric pad dyeing device according to claim 3, characterized in that: The support mechanism (2) further comprises a transfer roller group (205) and an electric push rod (206); the transfer roller group (205) is fixedly mounted inside the device body (101); the transfer roller group (205) is located on the right side of the padding roller group (204); and the electric push rod (206) is fixedly mounted at the front and rear ends of the upper end of the device body (101).
5. A woven fabric pad dyeing device according to claim 4, characterized in that: The support mechanism (2) further comprises a push rod (207) and a top plate (208), wherein the push rod (207) is fixedly mounted on the transmission end of the upper end of the electric push rod (206), and the top plate (208) is fixedly mounted on the upper end of the push rod (207).
6. A woven fabric pad dyeing device according to claim 5, characterized in that: The support mechanism (2) further comprises a fixing rod (209) and a supporting slider (210), wherein the fixing rod (209) is fixedly mounted on the lower end of the top plate (208), and the supporting slider (210) is fixedly mounted on the lower end of the fixing rod (209), and the supporting slider (210) is slidably connected to the device body (101).
7. A woven fabric pad dyeing device according to claim 6, characterized in that: The support mechanism (2) further comprises a tensioning roller (211), a supporting roller group (212) and a pressing roller group (213); the tensioning roller (211) is fixedly mounted on the inner end of the supporting slider (210); the supporting roller group (212) is fixedly mounted inside the device body (101); the supporting roller group (212) is located on the right side of the tensioning roller (211); the pressing roller group (213) is fixedly mounted inside the device body (101); and the pressing roller group (213) is located on the right side of the supporting roller group (212).
Citation Information
Patent Citations
Multistage continuous padding device
CN221320326U