Novel cooling tower

By using honeycomb fillers and automatic cleaning systems in the cooling tower, the problem of air dust pollution water sources and air filters is solved, and a cleaner cooling effect and lower maintenance workload is achieved.

CN222964460UActive Publication Date: 2025-06-10CHINA SOUTHERN POWER GRID COMPREHENSIVE ENERGY
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Patent Information

Application Number
CN202322362993.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-08-31
Publication Date
2025-06-10
Estimated Expiration
2033-08-31

AI Technical Summary

Technical Problem

The existing cooling tower will bring dust when the air enters directly, contaminating the water source; while setting up an air filter requires frequent maintenance.

Method used

A new cooling tower is designed, using honeycomb filler and automatic cleaning system. After the air passes through the air filter, all the air passes through the filler, and water and air undergo heat and humidity exchange. At the same time, automatic cleaning of the air filter is achieved through the water collector and water pump.

Benefits of technology

It effectively reduces the pollution of dust in the air to the water in the cooling tower and greatly reduces the maintenance workload of the air filter.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222964460U_ABST
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Abstract

The cooling tower is widely applied to building cooling and industrial cooling occasions. In the prior art, air directly enters a cooling tower to cool water, so that the water is easily dirty, and an air filter is arranged at an air inlet of the cooling tower, so that the maintenance workload is too large. The utility model provides a novel cooling tower. The novel cooling tower comprises a shell, a fan, filler, a first water distributor, a water collecting tray, an air filter, a second water distributor, a water collecting tank, a water pump, a water collecting tank automatic water replenishing valve, a water collecting tank water level switch and a water collecting tank automatic water escape valve. Water is scattered above the air filter through the second water distributor and then flows down along the air filter to take away dust filtered on the air filter, so that the air filter is kept clean. And water flowing down from the air filter enters the water collecting tank and then is fed into the second water distributor by the water pump. And the circulation is repeated to realize automatic cleaning of the air filter. According to the utility model, the pollution of dust in the air to water in the cooling tower can be reduced, and the maintenance workload is very small.
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Description

Technical Field

[0001] The utility model relates to the technical fields of building cooling and industrial cooling, in particular to a novel cooling tower. Background Art

[0002] Cooling towers are widely used in building cooling and industrial cooling occasions. In the prior art, the working principle of a cooling tower is as Figure 1 shown. After the water to be cooled enters the cooling tower, it is evenly distributed above the packing through a water distributor, and then flows down along the packing and falls into the water collecting tray. Driven by a fan, air passes through the packing. Heat and mass transfer occur between the air and the water in the packing, and the water is cooled.

[0003] There are two situations in the prior art. The first is to let air directly enter the cooling tower. Since there is a lot of dust in the air, when the air cools the water, the dust is also carried into the water, resulting in the water being easily contaminated, which will pollute the subsequent process equipment and reduce its performance. The second is to set an air filter at the air inlet of the cooling tower. Due to the very large ventilation volume of the cooling tower, the set air filter is very easy to get dirty, and the workload of maintaining the air filter is very large. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In order to solve the problems existing in the above background art, the utility model provides a novel cooling tower. Compared with the prior art, the utility model can reduce the pollution of the water in the cooling tower by dust in the air, and at the same time, the workload of maintaining the air filter is very small.

[0006] (2) Technical Solutions

[0007] The utility model provides a novel cooling tower, including:

[0008] A housing, which is in a cylindrical structure and is placed vertically, and has an opening on its side wall;

[0009] A fan, which is connected to the upper opening of the housing, and the fan drives air to enter the interior of the housing from the side wall opening of the housing and discharge from the upper opening of the housing;

[0010] A packing, which is in a honeycomb structure and is located inside the housing. When the fan drives air to flow inside the housing, all the air passes through the packing, and the water falling on the packing can flow along the surface of the packing and finally flow out of the packing downward;

[0011] A first water distributor, which is located inside the housing and above the packing, and water can be evenly distributed above the packing through the first water distributor;

[0012] The water collecting tray is in a disc shape and is located below the packing. It is connected to the lower end opening of the housing, and there is a water outlet on the water collecting tray.

[0013] The air filter is located outside the housing, at the side wall opening of the housing, and completely covers the side wall opening of the housing. When the fan drives air to enter the interior of the housing through the side wall opening of the housing, all of this air passes through the air filter.

[0014] The second water distributor is located above the air filter, and water can be evenly sprinkled above the air filter through the second water distributor.

[0015] The water collecting tank is in a trough shape and is located below the air filter. Water falling from the air filter can completely fall into the water collecting tank.

[0016] The water pump has its inlet end connected to the water collecting tank and its outlet end connected to the second water distributor. The water pump sends the water in the water collecting tank into the second water distributor.

[0017] The water level switch of the water collecting tank is an electric circuit switch, which is installed on the water collecting tank, and its switch state indicates whether the water level in the water collecting tank reaches a specified height.

[0018] The automatic water replenishing valve of the water collecting tank is an electric water valve, which is opened when powered on and closed when powered off, and is connected to the side wall of the water collecting tank through a water pipe.

[0019] The automatic water draining valve of the water collecting tank is an electric water valve, which is opened when powered on and closed when powered off, and is connected to the bottom surface of the water collecting tank through a water pipe.

[0020] Further, the water level switch of the water collecting tank is a float switch or a duckbill switch, and its material is plastic or stainless steel.

[0021] The operation mode of the present utility model is as follows:

[0022] When the fan operates, it drives air to enter the interior of the housing through the air filter. The air undergoes heat and moisture exchange with water on the surface of the packing to cool the water.

[0023] When the air filter needs to be cleaned, close the automatic drain valve of the water collection tank. Judge the water level of the water collection tank according to the status of the water level switch of the water collection tank. If the water level of the water collection tank is lower than the specified height, turn off the water pump and open the automatic water replenishing valve of the water collection tank to replenish water into the water collection tank. If the water level of the water collection tank is equal to or higher than the specified height, close the automatic water replenishing valve of the water collection tank and start the water pump. After the water pump is started, the water in the water collection tank is sent to the second water distributor. The water is sprinkled above the air filter through the second water distributor and then flows down along the air filter, taking away the dust on the air filter. The water flowing down from the air filter enters the water collection tank and is then sent to the second water distributor by the water pump. This process repeats to clean the air filter.

[0024] After the air filter is cleaned, stop the water pump and close the automatic water replenishing valve of the water collection tank. Open the automatic drain valve of the water collection tank to drain the sewage in the water collection tank.

[0025] (III) Beneficial effects

[0026] Compared with the prior art, the utility model is provided with an air filter at the air inlet of the cooling tower and realizes the automatic cleaning of the air filter. Therefore, the utility model can reduce the pollution of the water in the cooling tower by dust in the air, and at the same time, the workload of maintaining the air filter is very small.

[0027] Furthermore, in the utility model, the water level switch of the water collection tank is a float switch or a duckbill switch, and its material is plastic or stainless steel, which can accurately indicate the water level in the water collection tank and has good anti-corrosion performance. Description of the drawings

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0029] Figure 1 It is the working principle diagram of the cooling tower in the prior art.

[0030] Figure 2 It is the A-A cross-sectional view of a new type of cooling tower provided in Embodiment 1 of the present utility model.

[0031] Figure 3 It is the view in the B direction of a new type of cooling tower provided in Embodiment 1 of the present utility model. Detailed implementation manners

[0032] To better understand the present utility model, the content of the present utility model will be further clearly elaborated below in conjunction with embodiments. However, the protected content of the present utility model is not limited to the following embodiments. In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details. The present utility model will be further described below with reference to the accompanying drawings.

[0033] It should be noted that the terms "first", "second", etc. in the specification and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to implement the embodiments of the present utility model described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0034] Embodiment 1

[0035] As Figure 2 and Figure 3 shown, this embodiment provides a new type of cooling tower, comprising:

[0036] A housing 1, which is in a cylindrical structure and is placed vertically, and has an opening on its side wall;

[0037] A fan 2, which is connected to the upper opening of the housing 1. The fan 2 drives air to enter the interior of the housing 1 from the side wall opening of the housing 1 and discharge from the upper opening of the housing 1;

[0038] A filler 3, which is in a honeycomb structure and is located inside the housing 1. When the fan 2 drives air to flow inside the housing 1, all the air passes through the filler 3, and the water falling on the filler 3 can flow along the surface of the filler 3 and finally flow out downward from the filler 3;

[0039] A first water distributor 4, which is located inside the housing 1 and above the filler 3. Water can be evenly distributed above the filler 3 through the first water distributor 4 and then fall on the filler 3;

[0040] A water collecting tray 5, which is in a disk structure and is located below the filler 3 and is connected to the lower opening of the housing 1. The water collecting tray 5 has a water outlet 13;

[0041] The air filter 6 is located outside the housing 1, at the opening of the side wall of the housing 1, completely covering the opening of the side wall of the housing 1. When the fan 2 drives air to enter the interior of the housing 1 through the opening of the side wall of the housing 1, all of this air passes through the air filter 6;

[0042] The second water distributor 7 is located above the air filter 6. Water can be evenly distributed above the air filter 6 through the second water distributor 7 and then fall on the air filter 6;

[0043] The water collecting tank 8 is in a trough shape and is located below the air filter 6. The water falling from the air filter 6 can completely fall into the water collecting tank 8;

[0044] The water pump 9 is connected to the water collecting tank 8 and the second water distributor 7 through a water pipe, and sends the water in the water collecting tank 8 into the second water distributor 7;

[0045] The water level switch 10 of the water collecting tank is an electric circuit switch, installed on the water collecting tank 8, and its switch state indicates whether the water level in the water collecting tank 8 reaches the specified height;

[0046] The automatic water replenishing valve 11 of the water collecting tank is an electric water valve, which is opened when powered on and closed when powered off, and is connected to the side wall of the water collecting tank 8 through a water pipe;

[0047] The automatic water draining valve 12 of the water collecting tank is an electric water valve, which is opened when powered on and closed when powered off, and is connected to the bottom surface of the water collecting tank 8 through a water pipe.

[0048] The operation mode of this embodiment is as follows:

[0049] When the fan 2 operates, it drives air to enter the interior of the housing 1 through the air filter 6, and conducts heat and moisture exchange with water on the surface of the packing 3 to cool the water.

[0050] When it is necessary to clean the air filter 6, close the automatic water draining valve 12 of the water collecting tank, and judge the water level of the water collecting tank 8 according to the state of the water level switch 10 of the water collecting tank. If the water level in the water collecting tank 8 is lower than the specified height, then close the water pump 9 and open the automatic water replenishing valve 11 of the water collecting tank to replenish water to the water collecting tank 8. If the water level in the water collecting tank 8 is equal to or higher than the specified height, then close the automatic water replenishing valve 11 of the water collecting tank and start the water pump 9. After the water pump 9 is started, the water in the water collecting tank 8 is sent into the second water distributor 7. Water is sprinkled on the air filter 6 through the second water distributor 7, and then flows down along the air filter 6, taking away the dust on the air filter 6. The water flowing down from the air filter 6 enters the water collecting tank 8 and is then sent into the second water distributor 7 by the water pump 9. This cycle is repeated to clean the air filter 6.

[0051] After the air filter 6 is cleaned, stop the water pump 9 and close the automatic water replenishing valve 11 of the water collecting tank. Open the automatic water draining valve 12 of the water collecting tank to drain the sewage in the water collecting tank 8.

[0052] Compared with the prior art, in this embodiment, an air filter 6 is provided at the air inlet of the cooling tower, and automatic cleaning of the air filter 6 is achieved. Therefore, this embodiment can reduce the pollution of the water in the cooling tower by dust in the air, and at the same time, the workload of maintaining the air filter 6 is very small.

[0053] Further, in this embodiment, the water level switch 10 of the water collecting tank is a float switch or a duckbill switch, and its material is plastic or stainless steel, which can accurately indicate the water level in the water collecting tank 8 and has good anti-corrosion performance.

[0054] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.

Claims

1. A new type of cooling tower, characterized in that, it comprises: a housing, which is of a cylindrical structure and is placed vertically, and has an opening on its side wall; a fan, which is connected to the upper opening of the housing, and the fan drives air to enter the interior of the housing from the side wall opening of the housing and discharge from the upper opening of the housing; a filler, which is of a honeycomb structure and is located inside the housing. When the fan drives air to flow inside the housing, all the air passes through the filler, and the water falling on the filler can flow along the surface of the filler and finally flow out downward from the filler; a first water distributor, which is located inside the housing and above the filler, and water can be evenly distributed above the filler through the first water distributor; a water collecting tray, which is of a disk-like structure and is located below the filler and is connected to the lower opening of the housing, and the water collecting tray has a water outlet; an air filter, which is located outside the housing and at the side wall opening of the housing, completely covers the side wall opening of the housing, and when the fan drives air to enter the interior of the housing from the side wall opening of the housing, all the air passes through the air filter; a second water distributor, which is located above the air filter, and water can be evenly distributed above the air filter through the second water distributor; a water collecting trough, which is of a trough-like structure and is located below the air filter, and the water falling from the air filter can completely fall into the water collecting trough; a water pump, the inlet end of the water pump is connected to the water collecting trough, the outlet end of the water pump is connected to the second water distributor, and the water pump sends the water in the water collecting trough into the second water distributor; a water collecting trough water level switch, which is an electric circuit switch and is installed on the water collecting trough, and its switch state indicates whether the water level of the water collecting trough reaches a specified height; a water collecting trough automatic water replenishing valve, which is an electric water valve, is opened when powered on and closed when powered off, and is connected to the side wall of the water collecting trough through a water pipe; a water collecting trough automatic water discharging valve, which is an electric water valve, is opened when powered on and closed when powered off, and is connected to the bottom surface of the water collecting trough through a water pipe.

2. The new type of cooling tower according to claim 1, characterized in that, the water collecting trough water level switch is a float switch or a duckbill switch, and its material is plastic or stainless steel.