Flatness detection device for building thermal insulation material

By designing an automatic moving detection mechanism, combined with the analysis function of the camera and bar light, the problem of the lack of automatic detection function of existing building insulation material detection devices is solved, and efficient and automatic flatness detection is achieved.

CN222964618UActive Publication Date: 2025-06-10HAINAN KESHENG CONSTR ENG QUALITY INSPECTION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421749528.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-10
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing flatness detection device for building insulation materials lacks automatic detection function, which leads to staff needing to manually move detection tools, which increases working time and labor, and reduces detection efficiency and effect.

Method used

A detection mechanism including a shell, an electric push rod, a connecting frame, a controller, a camera and a bar lamp is designed. Through the cooperation of the electric push rod and a connecting frame, the automatic movement of the shell is realized, and the flatness of the building insulation material is captured and analyzed through the camera and bar lamp.

Benefits of technology

The flatness detection of building insulation materials has been automated, which reduces the working time and labor of staff and improves the inspection efficiency and effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222964618U_ABST
    Figure CN222964618U_ABST
Patent Text Reader

Abstract

The utility model provides a building thermal insulation material flatness detection device, and relates to the building thermal insulation material detection technology field, the building thermal insulation material flatness detection device comprises a work bench, the work bench is provided with a detection mechanism, the detection mechanism comprises a housing and four electric push rods, a placing groove is internally provided with a display screen, one side of the housing is provided with a controller, and the controller is connected with the electric push rods. A camera is installed at the top of the inner wall of the shell, a rectangular groove is formed in the front surface of the inner wall of the shell, and a strip-shaped lamp is arranged in the rectangular groove. According to the flatness detection device, the detection mechanism is arranged, so that the flatness detection device for most building thermal insulation materials has an automatic detection function when being used, the working time of workers is shortened, the labor amount of the workers is reduced, the using effect of the flatness detection device is improved, and the working efficiency is improved. And meanwhile, the use efficiency of the flatness detection device is also improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building thermal insulation material detection, in particular to a flatness detection device for building thermal insulation materials. Background Technique

[0002] Building thermal insulation materials are materials used to reduce the heat loss of buildings, improve indoor thermal comfort, and reduce energy consumption. After the production of building thermal insulation materials, flatness detection is required to meet relevant building standards and quality requirements. And a flatness detection device is needed for the flatness detection of building thermal insulation materials.

[0003] However, in the prior art, when most existing flatness detection devices for building thermal insulation materials are in use, although they can detect the flatness of building thermal insulation materials, they do not have the function of automatic detection. That is, when staff are detecting the flatness of building thermal insulation materials, they still need to manually move the detection tool all the time. This not only increases the working time of the staff, but also increases the labor intensity of the staff, reducing both the use effect and the use efficiency of the flatness detection device.

[0004] Therefore, we propose a flatness detection device for building thermal insulation materials to solve the technical problems raised in the background technique. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problem that most existing flatness detection devices for building thermal insulation materials in the prior art do not have the function of automatic detection. That is, when staff are detecting the flatness of building thermal insulation materials, they still need to manually move the detection tool all the time. This not only increases the working time of the staff, but also increases the labor intensity of the staff, reducing both the use effect and the use efficiency of the flatness detection device. And a flatness detection device for building thermal insulation materials is proposed.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: A flatness detection device for building thermal insulation materials, including a workbench, and a detection mechanism is arranged on the workbench;

[0007] The detection mechanism includes a housing and four electric push rods. Connecting frames are fixed on both the front surface and the rear surface of the housing. A placement groove is opened on one side of the housing. Two symmetrically arranged mounting blocks are installed on the inner wall of the placement groove. A display screen is arranged inside the placement groove. A controller is installed on one side of the housing. A camera is installed on the top inner wall of the housing. A rectangular groove is opened on the front inner wall of the housing, and a strip light is arranged inside the rectangular groove.

[0008] Preferably, the housing is placed on the top of the workbench, each electric push rod is installed on the top of the workbench, and the bottom of each connecting frame is in contact with the top of the workbench.

[0009] Preferably, the four electric push rods are divided into two groups. One end of the telescopic end of each group of electric push rods is respectively installed on the lower side of each connecting frame, and the display screen is located between the two mounting blocks.

[0010] Preferably, the strip light is electrically connected to the controller, the camera is electrically connected to the controller, and the display screen is electrically connected to the controller.

[0011] Preferably, each electric push rod is electrically connected to the controller. A round rod passes through the top of each connecting frame movably, and a placement plate is fixed on the top of the workbench.

[0012] Preferably, the bottom of each round rod is fixed to the top of the workbench. The placement plate is inside the housing, and an L-shaped hole is provided on one side of the housing.

[0013] Preferably, the camera is directly above the placement plate. The inside of the L-shaped hole communicates with the inside of the placement groove, and cylindrical holes are provided on the inner wall of the top of the housing and the inner wall of the rectangular groove.

[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0015] 1. In the present utility model, by setting up the detection mechanism, most building thermal insulation material flatness detection devices can have the function of automatic detection during use. This not only reduces the working time of the staff but also reduces the labor intensity of the staff. It improves both the use effect and the use efficiency of the flatness detection device. With the cooperation of the electric push rod, the connecting frame and the controller, the housing can be moved. Under the action of the camera, the reflection diagram generated by the light of the strip light irradiated on the surface of the building thermal insulation material can be transmitted to the inside of the controller in the form of an electrical signal.

[0016] 2. In the present utility model, with the cooperation of the round rod and the workbench, stable movement operation of the housing can be ensured. Under the action of the L-shaped hole, the heat dissipated by the display screen in the placement groove during work can be dissipated. Under the action of the placement plate, it is convenient for the light of the strip light to completely irradiate on the top of the building thermal insulation material. Under the action of the cylindrical hole, it is convenient for the camera and the strip light inside the housing to be electrically connected to the controller respectively. Description of the Drawings

[0017] Figure 1The present utility model provides a perspective view of a flatness detection device for building thermal insulation materials;

[0018] Figure 2 The present utility model provides a partially sectional perspective view of a flatness detection device for building thermal insulation materials from a side view angle;

[0019] Figure 3 The present utility model provides a partially sectional perspective view of a flatness detection device for building thermal insulation materials from a bottom view angle;

[0020] Figure 4 The present utility model provides a perspective view of a mounting block of a flatness detection device for building thermal insulation materials.

[0021] Legend: 1, workbench; 2, detection mechanism; 201, housing; 202, connecting frame; 203, electric push rod; 204, placement groove; 205, display screen; 206, mounting block; 207, controller; 208, camera; 209, rectangular groove; 210, strip lamp; 3, round rod; 4, placement plate; 5, L-shaped hole; 6, cylindrical hole. Detailed implementation manner

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.

[0023] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0024] As Figures 1-4 shown, a flatness detection device for building thermal insulation materials includes a workbench 1, and a detection mechanism 2 is arranged on the workbench 1;

[0025] The detection mechanism 2 includes a housing 201 and four electric push rods 203. Connecting frames 202 are fixed to both the front surface and the rear surface of the housing 201. A placement groove 204 is provided on one side of the housing 201. Two symmetrically arranged mounting blocks 206 are installed on the inner wall of the placement groove 204. A display screen 205 is arranged inside the placement groove 204. A controller 207 is installed on one side of the housing 201. A camera 208 is installed at the top of the inner wall of the housing 201. A rectangular groove 209 is provided on the front surface of the inner wall of the housing 201. A strip lamp 210 is arranged inside the rectangular groove 209. The housing 201 is placed on the top of the workbench 1. Each electric push rod 203 is installed on the top of the workbench 1. The bottom of each connecting frame 202 is in contact with the top of the workbench 1. The four electric push rods 203 are divided into two groups. One end of the telescopic end of each group of electric push rods 203 is respectively installed on the lower side of each connecting frame 202. The display screen 205 is located between the two mounting blocks 206. The strip lamp 210 is electrically connected to the controller 207. The camera 208 is electrically connected to the controller 207. The display screen 205 is electrically connected to the controller 207. Each electric push rod 203 is electrically connected to the controller 207. A round rod 3 passes through the top of each connecting frame 202 in a movable manner. A placement plate 4 is fixed to the top of the workbench 1. The bottom of each round rod 3 is fixed to the top of the workbench 1. The placement plate 4 is inside the housing 201. An L-shaped hole 5 is provided on one side of the housing 201. The camera 208 is directly above the placement plate 4. The inside of the L-shaped hole 5 is communicated with the inside of the placement groove 204. Cylindrical holes 6 are provided on the top of the inner wall of the housing 201 and the inner wall of the rectangular groove 209.

[0026] The achieved effect is that when it is necessary to detect the flatness of building thermal insulation materials, first connect the controller 207 to an external power supply, then turn on the controller 207, and store the light reflection map data of the flat surface of the building thermal insulation material in the internal storage module of the controller 207. At the same time, set the basic usage program of the flatness detection device. Then start two groups of electric push rods 203 simultaneously. At this time, one end of the telescopic ends of the two groups of electric push rods 203 started will drive the corresponding connecting frames 202 to move vertically upward under the cooperation of the corresponding round rods 3. At this time, the two connecting frames 202 moving simultaneously will drive the housing 201 to move vertically upward together. The moving housing 201 will also drive the controller 207, the display screen 205, the camera 208, and the strip lamp 210 to move together. At the same time, the bottom of the housing 201 will also separate from the top of the workbench 1. When the housing 201 can no longer move, turn off the two groups of electric push rods 203 at this time. Then place the building thermal insulation material to be detected for flatness detection on the top of the placement plate 4. When the building thermal insulation material is placed well on the top of the placement plate 4, directly use the cooperation of the controller 207, the electric push rod 203, the round rod 3, and the connecting frame 202 to reset the housing 201 to the initial position. When the housing 201 completes the reset movement, directly use the controller 207 to turn off all the electric push rods 203 at this time. Then start the strip lamp 210, the display screen 205, and the camera 208. At this time, the light of the started strip lamp 210 will directly shine parallel on the top of the building thermal insulation material on the top of the placement plate 4. At the same time, the started camera 208 will also transmit the captured light reflection map of the top of the building thermal insulation material to the controller 207 in the form of an electrical signal. Then the controller 207 will compare the received picture data with the light reflection map data of the flat surface of the building thermal insulation material stored in the internal storage module of the controller 207. When the picture data received by the controller 207 is the same as the light reflection map data of the flat surface of the building thermal insulation material stored in the internal storage module of the controller 207, it indicates that the surface of the detected building thermal insulation material is smooth and is qualified at this time. When the picture data received by the controller 207 is different from the light reflection map data of the flat surface of the building thermal insulation material stored in the internal storage module of the controller 207, it indicates that the surface of the detected building thermal insulation material is not smooth and is unqualified at this time. At the same time, the controller 207 will also transmit the detection result after each detection of the building thermal insulation material to the display screen 205. At this time, the staff can know whether the building thermal insulation material is qualified through the text displayed on the display screen 205.

[0027] Working principle: When it is necessary to detect the flatness of building thermal insulation materials, first connect the controller 207 to an external power supply, then turn on the controller 207, and store the light reflection map data of the flat surface of the building thermal insulation materials in the internal storage module of the controller 207. At the same time, set the basic usage program of the flatness detection device. Then start two groups of electric push rods 203 simultaneously. At this time, the telescopic ends of the two groups of electric push rods 203 started will drive the corresponding connecting frames 202 to move vertically upward under the cooperation of the corresponding round rods 3. At this time, the two connecting frames 202 moving simultaneously will drive the housing 201 to move vertically upward together. The moving housing 201 will also drive the controller 207, the display screen 205, the camera 208, and the strip light 210 to move together. At the same time, the bottom of the housing 201 will also separate from the top of the workbench 1. When the housing 201 can no longer move, turn off the two groups of electric push rods 203 at this time. Then place the building thermal insulation materials to be detected for flatness on the top of the placement plate 4. When the building thermal insulation materials are placed well on the top of the placement plate 4, directly use the cooperation of the controller 207, the electric push rods 203, the round rods 3, and the connecting frames 202 to reset the housing 201 to the initial position. When the housing 201 completes the reset movement, directly use the controller 207 to turn off all the electric push rods 203. Then start the strip light 210, the display screen 205, and the camera 208. At this time, the light of the started strip light 210 will directly shine parallel on the top of the building thermal insulation materials on the top of the placement plate 4. At the same time, the started camera 208 will also transmit the captured light reflection map of the top of the building thermal insulation materials to the controller 207 in the form of an electrical signal. Then the controller 207 will compare the received picture data with the light reflection map data of the flat surface of the building thermal insulation materials stored in the internal storage module of the controller 207. When the picture data received by the controller 207 is the same as the light reflection map data of the flat surface of the building thermal insulation materials stored in the internal storage module of the controller 207, it indicates that the surface of the detected building thermal insulation materials is smooth and is qualified. When the picture data received by the controller 207 is different from the light reflection map data of the flat surface of the building thermal insulation materials stored in the internal storage module of the controller 207, it indicates that the surface of the detected building thermal insulation materials is not smooth and is unqualified. At the same time, the controller 207 will also transmit the detection results after each detection of the building thermal insulation materials to the display screen 205. At this time, the staff can know whether the building thermal insulation materials are qualified through the text displayed on the display screen 205.

[0028] The wiring diagrams of the electric push rod 203, display screen 205, controller 207 (PLC controller), camera 208 and strip light 210 in the present utility model belong to the common general knowledge in the art, and their working principles are already well-known technologies. Their models are selected according to actual use, so the electric push rod 203, display screen 205, controller 207, camera 208 and strip light 210 will not be explained in detail.

[0029] The above are only the preferred embodiments of the present utility model, and are not limitations to the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims

1. A flatness detection device for building thermal insulation materials, characterized in that: It comprises a workbench (1), on which a detection mechanism (2) is arranged; The detection mechanism (2) comprises a shell (201) and four electric push rods (203); a connecting frame (202) is fixed to the front surface of the shell (201) and the rear surface of the shell (201); a placement groove (204) is provided on one side of the shell (201); two symmetrical mounting blocks (206) are installed on the inner wall of the placement groove (204); a display screen (205) is arranged inside the placement groove (204); a controller (207) is installed on one side of the shell (201); a camera (208) is installed on the top of the inner wall of the shell (201); a rectangular groove (209) is provided on the front surface of the inner wall of the shell (201); a strip light (210) is arranged inside the rectangular groove (209).

2. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: The housing (201) is placed on the top of the workbench (1), each of the electric push rods (203) is installed on the top of the workbench (1), and the bottom of each of the connecting frames (202) is in contact with the top of the workbench (1).

3. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: The four electric push rods (203) are divided into two groups, and one end of the telescopic end of each group of electric push rods (203) is respectively installed on the lower side of each connecting frame (202), and the display screen (205) is located between two installation blocks (206).

4. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: The strip light (210) is electrically connected to the controller (207), the camera (208) is electrically connected to the controller (207), and the display screen (205) is electrically connected to the controller (207).

5. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: Each of the electric push rods (203) is electrically connected to the controller (207), a round rod (3) is movably penetrated through the top of each of the connecting frames (202), and a placement plate (4) is fixed on the top of the workbench (1).

6. The flatness detection device for building thermal insulation materials according to claim 5, characterized in that: The bottom of each round rod (3) is fixed to the top of the workbench (1), the placement plate (4) is located inside the shell (201), and an L-shaped hole (5) is opened on one side of the shell (201).

7. The flatness detection device for building thermal insulation materials according to claim 6, characterized in that: The camera (208) is located directly above the placement plate (4), the interior of the L-shaped hole (5) is connected to the interior of the placement groove (204), and cylindrical holes (6) are provided on the top of the inner wall of the shell (201) and the inner wall of the rectangular groove (209).