Airtight tool test module
By designing the airtight tooling test module, the use of hydraulic rods and hoisting cylinders to achieve automated sealing and gas detection, the complex operation of the existing airtight test device is solved, and simple and efficient airtight test is achieved.
Patent Information
- Application Number
- CN202421714113.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing airtightness test device is complex in operation, requires multiple layers of covering and fixing, which is time-consuming and labor-intensive, and the overall structure is not simple enough.
An airtight tooling test module is designed, including fixed and movable components, to achieve automated sealing and gas detection through hydraulic rods and hoisting cylinders, simplifying the operation process.
It realizes the simplicity and efficiency of airtightness testing, reduces manpower operation, and ensures the sealing of the test environment and the accuracy of the test results.
Smart Images

Figure CN222964830U_ABST
Abstract
Description
Technical Field
[0001] The utility model specifically relates to the technical field of air tightness detection for buildings, in particular to an air tightness tooling test module. Background Art
[0002] The airtightness detection test is mainly to check whether there is leakage in the connection parts of the container. The pressure vessels with extremely toxic or highly hazardous media or the pressure vessels that are not allowed to have trace leakage in the design must be subjected to airtightness test. Many products in our lives need to be tested for airtightness. The airtightness test is applied to the rigorous integrity assessment of aircraft, automobile shells, ships and internal containers. It is a quality control application developed for the transportation department, military department and basic industry to improve the airtightness of vehicles, aircraft, ships, etc. The ultrasonic transmitter is placed inside the container. Due to the characteristics of ultrasonic waves, these waves can penetrate small holes. Using ultrasonic detection system to detect outside the container, the inspector can quickly find the source of the defect, which may become potential leaks or wind noise points.
[0003] Chinese utility model disclosure CN214407896U discloses an airtightness testing device for testing the airtightness of a product, the airtightness testing device comprising an upper mold, a lower mold, a core block and a first sealing member, the upper mold and the lower mold are arranged opposite to each other, the core block is arranged in the upper mold and is used to abut the product in the lower mold, the first sealing member is arranged on the side of the core block facing the product, and the part of the first sealing member facing the product is a first plane portion, the first plane portion protrudes from the surface of the core block and is used to press the product when the upper mold and the lower mold are molded together;
[0004] The above-mentioned airtightness testing device improves the sealing and stability, and improves the accuracy of the airtightness test. However, its overall operation process is relatively complicated, and the processed objects need to be covered and fixed layer by layer before they can be pressurized and tested. The whole process is time-consuming and laborious. For this reason, we provide an airtight tooling test module to remedy the above problems. Utility Model Content
[0005] The utility model aims to provide an airtight tooling test module to solve the problems raised in the background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An airtight tooling test module, the airtight tooling test module mainly comprises two parts: a fixed component and a movable component;
[0008] The described fixed component includes a bottom plate for bottom support and a top plate for top protection. The bottom end of the top plate is fixedly connected with a lower support plate by bolts. Side plates are arranged at both sides between the bottom plate and the top plate, and pulleys are movably installed on the inner walls of the side plates.
[0009] The movable component includes an upper support frame, and a cover plate is arranged at the top end of the upper support frame. The bottom end of the cover plate is connected with a sealing upper die by bolts. A hinge is installed at the rear end of the sealing upper die, and the other end of the hinge is installed at the edge of the upper support frame. A probe is fixedly installed between the cover plate and the sealing upper die.
[0010] A lower support frame is fixedly installed below the upper support frame, and two groups of lower dies for placement are placed at the top end of the lower support frame. Sealing grooves are formed at the top edge of the lower die for placement, and sealing rings are installed inside the sealing grooves. A hydraulic rod is installed between the upper support frame and the lower support frame.
[0011] The bottom end of the lower support frame is fixedly connected with a support rod, and the bottom end of the support rod is fixedly connected with a limit frame. A limit hole is formed through the center position of the limit frame.
[0012] A jacking frame is arranged below the limit hole, and a jacking cylinder is installed at the bottom end of the jacking frame.
[0013] As a further technical solution of the present utility model, two groups of pulleys are arranged at the position of the inner wall of the side plate, and the number of each group of pulleys is several. The upper support frame is located between the two groups of pulleys, and the pulleys are slidably connected with the two end faces of the upper support frame.
[0014] As a further technical solution of the present utility model, the cover plate is in fit with the lower support plate.
[0015] As a further technical solution of the present utility model, the probe is one of a gas pressure detection probe or a gas detection probe.
[0016] As a further technical solution of the present utility model, corresponding holes are formed through at the position of the sealing upper die corresponding to the placement hole positions.
[0017] As a further technical solution of the present utility model, multiple groups of placement hole positions are formed inside the lower die for placement, and ventilation holes are formed through both sides of the placement hole positions. A baffle is arranged at the position of the air outlet end of the placement hole position close to the ventilation hole.
[0018] As a further technical solution of the present utility model, an air inlet and an air outlet are respectively formed through one end face of the lower die for placement, and a first communication air hole and a second communication air hole are formed at the positions corresponding to the air inlet and the air outlet at the other end of the lower die for placement. The first communication air hole and the second communication air hole are communicated with each other.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0020] In the present utility model, the jacking cylinder drives the jacking frame to move upward, and is limited through the limiting holes at the limiting frame, ensuring the verticality of the structure during jacking, so that the product can effectively contact the test gas in the test environment;
[0021] In the present utility model, the upward movement of the jacking frame pushes the lower support frame to move upward. At this time, the lower support frame compresses the hydraulic rod under force, resulting in the upward movement of the placing lower mold located on the lower support frame to tightly press the sealing upper mold. At the same time, under the action of the sealing groove and the sealing ring, the airtightness of its working environment can be effectively achieved, thus effectively ensuring that there is no gas leakage during operation;
[0022] In the present utility model, the design of two groups of pulleys enables the entire operation main body to be converted into a pull-out structure, making the operation process more convenient under the condition of saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional structural schematic diagram of a leak-proof tooling test module of the present utility model.
[0024] Figure 2 is a plan view of a leak-proof tooling test module of the present utility model.
[0025] Figure 3 is a partial structural diagram of a leak-proof tooling test module of the present utility model.
[0026] Figure 4 is in a leak-proof tooling test module of the present utility model Figure 1 exploded view from another perspective.
[0027] Figure 5 is a plan view of the placing lower mold in a leak-proof tooling test module of the present utility model.
[0028] Figure 6 is a three-dimensional view of the placing lower mold in a leak-proof tooling test module of the present utility model.
[0029] In the figure: 1, bottom plate; 10, top plate; 101, lower support plate; 11, side plate; 110, pulley;
[0030] 2, upper support frame; 20, cover plate; 21, sealing upper mold; 22, hinge; 23, probe;
[0031] 3, lower support frame; 30, placing lower mold; 301, placing hole position; 302, ventilation hole; 303, baffle; 304, air inlet; 305, air outlet; 306, first communication air hole; 307, second communication air hole; 308, sealing groove; 31, hydraulic rod;
[0032] 4. Limit frame; 40. Limit hole; 41. Support rod;
[0033] 5. Jacking cylinder; 50. Jacking frame. Specific embodiments
[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0035] Please refer to Figures 1-6 , in the embodiments of the present invention, an airtight tooling test module mainly includes two parts: a fixed component and a movable component;
[0036] The fixed component includes a bottom plate 1 for bottom support and a top plate 10 for top protection. The bottom end of the top plate 10 is fixedly connected to a lower support plate 101 by bolts. Side plates 11 are arranged at both sides between the bottom plate 1 and the top plate 10, and pulleys 110 are movably installed on the inner walls of the side plates 11;
[0037] The movable component includes an upper support frame 2, and a cover plate 20 is arranged at the top end of the upper support frame 2. The bottom end of the cover plate 20 is bolted to a sealing upper die 21, and a hinge 22 is installed at the rear end of the sealing upper die 21. The other end of the hinge 22 is installed at the edge of the upper support frame 2. A probe 23 is fixedly installed between the cover plate 20 and the sealing upper die 21;
[0038] A lower support frame 3 is fixedly installed below the upper support frame 2, and two sets of placing lower dies 30 are placed at the top end of the lower support frame 3. A sealing groove 308 is formed at the top edge of the placing lower die 30, and a sealing ring is installed inside the sealing groove 308. A hydraulic rod 31 is installed between the upper support frame 2 and the lower support frame 3;
[0039] The bottom end of the lower support frame 3 is fixedly connected to a support rod 41, and the bottom end of the support rod 41 is fixedly connected to a limit frame 4. A limit hole 40 is formed through the center of the limit frame 4;
[0040] A jacking frame 50 is arranged below the limit hole 40, and a jacking cylinder 5 is installed at the bottom end of the jacking frame 50.
[0041] In this embodiment, two sets of pulleys 110 are arranged at the position on the inner wall of the side plate 11, and the number of each set of pulleys 110 is several. The upper support frame 2 is located between the two sets of pulleys 110, and the pulleys 110 are slidably connected to the two end faces of the upper support frame 2.
[0042] In this embodiment, the cover plate 20 is attached to the lower support plate 101.
[0043] In this embodiment, the probe 23 is one of a pneumatic detection probe or a gas detection probe.
[0044] In this embodiment, a corresponding hole is penetrated through at the position of the sealing upper die 21 corresponding to the placement hole 301.
[0045] In this embodiment, a plurality of placement holes 301 are formed inside the placement lower die 30, and ventilation holes 302 are penetrated through both sides of the placement holes 301. A baffle 303 is arranged at the position of the placement hole 301 close to the air outlet end of the ventilation hole 302.
[0046] In this embodiment, an air inlet 304 and an air outlet 305 are respectively penetrated through one end face of the placement lower die 30, and a first communication air hole 306 and a second communication air hole 307 are formed at the positions corresponding to the air inlet 304 and the air outlet 305 at the other end of the placement lower die 30. The first communication air hole 306 and the second communication air hole 307 are communicated with each other.
[0047] The working principle of the present utility model is as follows: When in use, on the basis of the whole being placed stably, the upper support frame 2 is pulled. At this time, the whole operation unit is pulled out under the action of the two sets of pulleys 110. After being pulled out, the sealing upper die 21 is opened through the hinge 22;
[0048] Meanwhile, the placement lower die 30 is exposed. An article to be detected is placed in the placement hole 301 of the placement lower die 30, and the sealing upper die 21 is closed. At this time, the article to be detected is placed inside the operation cavity formed by the placement hole 301 and the hole inside the sealing upper die 21;
[0049] Then, push the upper support frame 2 back to its original position and activate the lifting cylinder 5. Drive the lifting frame 50 to move upward through the lifting cylinder 5. When passing through the limit hole 40 at the limit frame 4 for limiting, the upward movement of the lifting frame 50 pushes the lower support frame 3 to move upward. At this time, the lower support frame 3 compresses the hydraulic rod 31 under force, resulting in the upward movement of the placing lower die 30 located on the lower support frame 3 to tightly press the sealing upper die 21. Meanwhile, under the action of the sealing groove 308 and the sealing ring, the working environment can be effectively sealed. At the same time, introduce gas into the air inlet 304 of the placing lower die 30, and use the baffle 303 to block the gas to a certain extent, so that the gas is in full contact with the item to be detected. Finally, observe the internal air pressure change through the probe 23. If the air pressure is constant, the airtightness of the item to be detected is good; otherwise, if the internal air pressure fluctuates within a certain period of time, the result is the opposite.
[0050] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0051] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An airtight tooling test module, characterized in that: The airtight fixture test module mainly includes two parts: a fixed component and a movable component; The fixing assembly comprises a bottom plate (1) for bottom support and a top plate (10) for top protection, and the bottom end of the top plate (10) is fixedly connected to a lower support plate (101) by bolts, and side plates (11) are provided at both sides between the bottom plate (1) and the top plate (10), and pulleys (110) are movably installed on the inner walls of the side plates (11); The movable component comprises an upper support frame (2), and a cover plate (20) is arranged at the top end of the upper support frame (2), the bottom end of the cover plate (20) is connected to a sealing upper mold (21) by bolts, and a hinge (22) is installed at the rear end of the sealing upper mold (21), and the other end of the hinge (22) is installed at the edge of the upper support frame (2), and a probe (23) is fixedly installed between the cover plate (20) and the sealing upper mold (21); A lower support frame (3) is fixedly installed below the upper support frame (2), and two sets of lower molds (30) are placed on the top of the lower support frame (3), a sealing groove (308) is opened at the top edge of the lower mold (30), and a sealing ring is installed inside the sealing groove (308), and a hydraulic rod (31) is installed between the upper support frame (2) and the lower support frame (3); The bottom end of the lower support frame (3) is fixedly connected to a support rod (41), and the bottom end of the support rod (41) is fixedly connected to a limiting frame (4), and a limiting hole (40) is provided through the center of the limiting frame (4); A lifting frame (50) is provided below the limiting hole (40), and a lifting cylinder (5) is installed at the bottom end of the lifting frame (50).
2. The airtight tooling test module according to claim 1, characterized in that: Two groups of pulleys (110) are arranged at positions on the inner wall of the side plate (11), and each group of pulleys (110) has a plurality of pulleys. The upper support frame (2) is located between the two groups of pulleys (110), and the pulleys (110) are slidably connected to both end surfaces of the upper support frame (2).
3. The airtight tooling test module according to claim 1, characterized in that: The cover plate (20) is in close contact with the lower support plate (101).
4. The airtight tooling test module according to claim 1, characterized in that: The probe (23) is a kind of air pressure detection probe or a gas detection probe.
5. The airtight tooling test module according to claim 1, characterized in that: The sealing upper mold (21) is provided with corresponding holes at positions corresponding to the placement holes (301).
6. The airtight tooling test module according to claim 1, characterized in that: The lower mold (30) is provided with a plurality of placement holes (301) inside, and ventilation holes (302) are provided on both sides of the placement holes (301). A baffle (303) is provided at a position of the placement holes (301) close to the air outlet end of the ventilation holes (302).
7. The airtight tooling test module according to claim 1, characterized in that: An air inlet (304) and an air outlet (305) are respectively provided through one end surface of the lower mold (30), and a first communicating air hole (306) and a second communicating air hole (307) are provided at the other end of the lower mold (30) at positions corresponding to the air inlet (304) and the air outlet (305), and the first communicating air hole (306) and the second communicating air hole (307) are communicated with each other.
Citation Information
Patent Citations
Air tightness testing device
CN214407896U