Penetration detection device
By designing a penetration detection device including a spray can body, an installation part, a driving part, a wiping board and a connection part, the problems of large detection workload and nozzle contamination in the prior art are solved, and a more efficient and safe detection process is achieved.
Patent Information
- Application Number
- CN202421641640.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2034-07-12
AI Technical Summary
In the process of saving installation costs and improving efficiency, existing penetration inspection technology has caused the workpiece to be placed far away from the personnel, which has increased the inspection workload, and the spray can is exposed when wiping, making it difficult to protect, resulting in contamination of the spray head and affecting use.
A permeation detection device including a spray can body, a mounting part, a driving part, a wiping board and a connecting part is designed. The spray can body can be translated along the length of the installation part. The driving part drives the spray can to move through the threaded rod. The wipe plate and the connecting part move in conjunction with the spray can to ensure that the spray can and the wipe plate move simultaneously, and automatically close after the spraying is completed to prevent contamination.
Through this device, the inspection workload is reduced, the efficiency and safety of workpiece detection is improved, the nozzle contamination is prevented, and the service life of the device is extended.
Smart Images

Figure CN222965082U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal component detection, in particular to a penetrant testing device. Background Art
[0002] The steps of penetrant testing for opening defects of metal components generally include surface treatment of the object to be inspected, application of penetrant, surface penetrant cleaning, application of developer, adsorption of the penetrant remaining inside the defect by the developer and observation, and defect determination.
[0003] For on-site penetrant testing, in order to save the cost of erection, improve efficiency and safety requirements, and ensure the workers, the workpiece needs to be placed at a certain distance from the personnel, resulting in a large amount of testing work. Moreover, when wiping, the spray can is generally exposed, making it difficult to protect the spray can, contaminating the nozzle of the spray can, and affecting its next use. Content of the Utility Model
[0004] The purpose of the utility model is to provide a penetrant testing device, aiming to solve the problems in the prior art that in order to save the cost of erection, improve efficiency and safety requirements, and ensure the workers, the workpiece needs to be placed at a certain distance from the personnel, resulting in a large amount of testing work. Moreover, when wiping, the spray can is generally exposed, making it difficult to protect the spray can, contaminating the nozzle of the spray can, and affecting its next use.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: the penetrant testing device includes a spray can body and an installation part; the installation part includes a fixed block, one end of the fixed block is provided with a groove, the spray can body is located in the groove and is used for spraying the workpiece, and the spray can body can translate along the length direction of the installation part; a driving part: arranged on the fixed block and used for driving the spray can body to move so that the spray can body can be switched between a working state and a non-working state; two symmetric wiping plates: respectively arranged at one end of the fixed block close to the spray can body, and the two wiping plates are respectively located on both sides of the groove, and the two wiping plates can move towards or away from each other along the height direction of the fixed block; a connecting part: arranged on the fixed block, and when the spray can body moves, the wiping plates can be driven to move through the connecting part so that the spray can body and the wiping plates can move synchronously.
[0006] A further technical scheme of the utility model is that the driving part includes a sealing plate slidably connected to the groove, the spray can body is installed on the sealing plate, one end of the sealing plate far from the spray can body is rotatably connected with a threaded rod, and one end of the threaded rod far from the sealing plate extends to the outside of the fixed block. An internally threaded tube is sleeved on the surface of the threaded rod, and the internally threaded tube is threadedly connected with the threaded rod. One end of the internally threaded tube close to the fixed block is fixedly connected with the fixed block. A button is arranged on the internally threaded tube, and the button is electrically connected with the spray can body.
[0007] A further technical solution of the present utility model is that the connecting part includes two cavities opened at the top and bottom of the fixed block. Connecting boxes corresponding to the cavities are fixedly connected to the bottom and top of the two fixed blocks, and the cavities are in communication with the connecting boxes. Limiting plates are fixedly connected in both cavities. Connecting rods are slidably connected in both limiting plates. One ends of the two connecting rods away from each other sequentially penetrate through the limiting plates and the connecting boxes and extend to the outside of the connecting boxes. Connecting plates are fixedly connected to one ends of the two connecting rods away from each other. One end of the connecting plate away from the connecting rod is fixedly connected to the wiping plate. One end of the fixed block away from the spray can body is fixedly communicated with a connecting pipe, and the other end of the connecting pipe is fixedly communicated with the connecting box. One end of the connecting box close to the connecting box is located between the first sealing plug and the second sealing plug.
[0008] A further technical solution of the present utility model is that first sealing plugs are fixedly connected to one ends of the two connecting rods close to each other for sealing the cavities. A second sealing plug adapted to the connecting box is sleeved on the surface of the connecting rod, and the second sealing plug is located in the connecting box for sealing the connecting box.
[0009] A further technical solution of the present utility model is that a lighting lamp is installed at one end of the sealing plate close to the spray can body.
[0010] A further technical solution of the present utility model is that a camera is installed at one end of the sealing plate close to the spray can body.
[0011] A further technical solution of the present utility model is that a holding part is provided on the internal thread pipe.
[0012] A further technical solution of the present utility model is that the holding part includes a fixing ring sleeved on the surface of the internal thread pipe, and a rotating handle is fixedly connected to one end of the threaded rod away from the fixed block.
[0013] The beneficial effects of the present utility model are as follows:
[0014] The spray can body, the lighting lamp and the camera are installed on the sealing plate. The lighting lamp provides illumination for the spraying work, and the camera records the whole process of the work, which is convenient for viewing the detection process. By rotating the threaded rod, the threaded rod can drive the spray can body to move towards the outside of the groove. At this time, the two wiping plates move away from each other, and then the spray can body can be moved to the outside of the groove. Press the button to control the nozzle of the spray can body to spray. When wiping is needed after spraying, move the spray can body towards the inside of the groove, and then the two wiping plates will move towards each other to enclose the spray can body, the lighting lamp and the camera in the groove for protection, preventing the nozzle of the spray can body from being contaminated. When the two wiping plates contact each other, the workpiece can be wiped, thereby reducing the workload of detection and making it convenient for workers to work. Brief Description of the Drawings
[0015] Figure 1 is a partial structural cross-sectional view in the front view direction in a specific embodiment of the present utility model.
[0016] Figure 2 is a specific embodiment of the present utility model Figure 1 and is an enlarged schematic view of the structure at position A in the embodiment.
[0017] In the figure: 1, spray can body; 2, mounting part; 21, fixing block; 22, groove; 3, driving part; 31, internal thread tube; 32, threaded rod; 33, sealing plate; 4, wiping plate; 5, connecting part; 51, cavity; 52, connecting box; 53, limiting plate; 54, connecting rod; 55, connecting plate; 56, first sealing plug; 57, second sealing plug; 58, connecting pipe; 7, lighting lamp; 8, camera; 9, holding part; 91, fixing ring; 92, turning handle. Detailed Description of the Embodiment
[0018] The following further describes the specific embodiments of the present utility model with reference to the drawings.
[0019] As Figure 1 and Figure 2 shown, a penetrant testing device includes a spray can body 1 and a mounting part 2. The mounting part 2 includes a fixing block 21. One end of the fixing block 21 is provided with a groove 22. The spray can body 1 is located in the groove 22 and is used for spraying the workpiece. The spray can body 1 can translate along the length direction of the mounting part 2. When the spray can body 1 is located in the groove 22, the groove 22 can receive and temporarily store the spray can body 1. When the spray can body 1 moves to the outside of the groove 22, the spray can body 1 can spray the workpiece. A driving part 3 is provided on the fixing block 21 and is used for driving the spray can body 1 to move, so that the spray can body 1 can be conveniently switched between the working state and the non-working state. Two symmetrically arranged wiping plates 4 are slidably connected to one end of the fixing block 21 close to the spray can body 1, and the two wiping plates 4 are respectively located on both sides of the groove 22. The two wiping plates 4 can move towards or away from each other along the height direction of the fixing block 21. When the two wiping plates 4 move away from each other, the spray can body 1 can move out of the groove 22 to spray the workpiece. When the two wiping plates 4 move towards each other, the spray can body 1 can move into the groove 22, and the mutually close ends of the two wiping plates 4 are in contact with each other to wipe the workpiece. A connecting part 5 is provided on the fixing block 21. When the spray can body 1 moves, the wiping plates 4 can be driven to move through the connecting part 5, so that the spray can body 1 and the wiping plates 4 can be conveniently moved synchronously.
[0020] As Figure 1As shown in the figure, the driving part 3 includes a sealing plate 33 slidably connected to the groove 22. The spray can body 1 is installed on the sealing plate 33. One end of the sealing plate 33 away from the spray can body 1 is rotatably connected to a threaded rod 32, and one end of the threaded rod 32 away from the sealing plate 33 extends to the outside of the fixed block 21. An internally threaded tube 31 is sleeved on the surface of the threaded rod 32, and the internally threaded tube 31 is threadedly connected to the threaded rod 32. One end of the internally threaded tube 31 close to the fixed block 21 is fixedly connected to the fixed block 21. A button is arranged on the internally threaded tube 31, and the button is electrically connected to the spray can body 1. By pressing the button, the spray can body 1 can spray the workpiece. By holding the internally threaded tube 31 with one hand and rotating the threaded rod 32 with the other hand, the sealing plate 33 can be driven to move in the groove 22, so that the spray can body 1 on the sealing plate 33 can be moved out of the groove 22 or moved into the groove 22, and the spray can body 1 can be switched between the working state and the non-working state.
[0021] As Figure 2 shown in the figure, the connecting part 5 includes two cavities 51 opened at the top and bottom of the fixed block 21. Connecting boxes 52 corresponding to the cavities 51 are fixedly connected to the bottom and top of the two fixed blocks 21, and the cavities 51 and the connecting boxes 52 are communicated. Limiting plates 53 are fixedly connected to both cavities 51. Connecting rods 54 are slidably connected to both limiting plates 53. One end of each of the two connecting rods 54 away from each other sequentially penetrates through the limiting plate 53 and the connecting box 52 and extends to the outside of the connecting box 52. Connecting plates 55 are fixedly connected to one end of each of the two connecting rods 54 away from each other, and one end of the connecting plate 55 away from the connecting rod 54 is fixedly connected to the wiping plate 4. One end of each of the two connecting rods 54 close to each other is fixedly connected to a first sealing plug 56 for sealing the cavity 51. A second sealing plug 57 adapted to the connecting box 52 is sleeved on the surface of the connecting rod 54, and the second sealing plug 57 is located in the connecting box 52 for sealing the connecting box 52. One end of the fixed block 21 away from the spray can body 1 is fixedly communicated with a connecting pipe 58, and the other end of the connecting pipe 58 is fixedly connected to the connecting box 52. One end of the connecting box 52 close to the connecting box 52 is located between the first sealing plug 56 and the second sealing plug 57. When the sealing plate 33 moves, the air pressure between the sealing plate 33 and the inner bottom wall of the groove 22 will change. Then the air in the cavities 51 and the connecting boxes 52 will enter the fixed block 21 through the connecting pipe 58. Then the air pressure in the cavities 51 and the connecting boxes 52 will also change. Then the connecting rod 54 will move. When the connecting rod 54 moves, the wiping plate 4 can be driven to move through the connecting plate 55. Thus, when the spray can body 1 moves towards the outside of the groove 22, the two wiping plates 4 can move away from each other, enabling the spray can body 1 to spray the workpiece. When the spray can body 1 moves towards the inside of the groove 22, the two wiping plates 4 can move towards each other to close the groove 22, protect the spray can body 1, and wipe the workpiece.
[0022] As Figure 1 shown, a lighting lamp 7 is installed at one end of the sealing plate 33 close to the spray can body 1 to provide lighting during the working state, enabling workers to perform spraying more conveniently.
[0023] As Figure 1 shown, a camera 8 is installed at one end of the sealing plate 33 close to the spray can body 1 for shooting the working process and checking each detection process.
[0024] As Figure 1 shown, a holding part 9 is arranged on the internal thread pipe 31, which can more conveniently hold the internal thread pipe 31 and more conveniently drive the threaded rod 32 to rotate. The holding part 9 includes a fixing ring 91 sleeved on the surface of the internal thread pipe 31. One end of the threaded rod 32 far from the fixed block 21 is fixedly connected with a turning handle 92. By holding the fixing ring 91 to fix the internal thread pipe 31, and then turning the turning handle 92, the rotation of the turning handle 92 can drive the threaded rod 32 to rotate.
[0025] Working principle: First, install the spray can body 1, the lighting lamp 7 and the camera 8 on the sealing plate 33. The lighting lamp 7 provides lighting for the spraying work, and the camera 8 records the whole process of the work, which is convenient for checking the detection process. Then, by rotating the threaded rod 32, the threaded rod 32 can drive the spray can body 1 to move towards the outside of the groove 22. At this time, the two wiping plates 4 move away from each other, and then the spray can body 1 can be moved to the outside of the groove 22. Then press the button to control the nozzle of the spray can body 1 to spray. When wiping is needed after spraying, move the spray can body 1 towards the inside of the groove 22. Then the two wiping plates 4 will move towards each other to enclose the spray can body 1, the lighting lamp 7 and the camera 8 in the groove 22 for protection to prevent the nozzle of the spray can body 1 from being contaminated. When the two wiping plates 4 are in contact with each other, the workpiece can be wiped, thereby reducing the workload of detection and enabling workers to work conveniently.
[0026] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0027] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only one independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A penetration detection device, characterized in that: It comprises a spray can body (1) and a mounting portion (2); The mounting portion (2) comprises a fixing block (21), one end of which is provided with a groove (22), the spray can body (1) is located in the groove (22) and is used for spraying the workpiece, and the spray can body (1) can be translated along the length direction of the mounting portion (2); A driving part (3) is arranged on the fixed block (21) and is used to drive the spray can body (1) to move so that the spray can body (1) can be switched between a working state and a non-working state; Two symmetrical wiping plates (4): respectively arranged at one end of the fixed block (21) close to the spray can body (1), and the two wiping plates (4) are respectively located on both sides of the groove (22), and the two wiping plates (4) can move towards or away from each other along the height direction of the fixed block (21); The connecting part (5) is arranged on the fixed block (21). When the spray can body (1) moves, the wiping plate (4) can be driven to move by the connecting part (5), so that the spray can body (1) and the wiping plate (4) can move synchronously.
2. The penetration detection device according to claim 1, characterized in that: The driving part (3) comprises a sealing plate (33) which is slidably connected to the groove (22); the spray can body (1) is mounted on the sealing plate (33); one end of the sealing plate (33) away from the spray can body (1) is rotatably connected to a threaded rod (32); one end of the threaded rod (32) away from the sealing plate (33) extends to the outside of the fixed block (21); an internal threaded tube (31) is sleeved on the surface of the threaded rod (32); the internal threaded tube (31) is threadedly connected to the threaded rod (32); one end of the internal threaded tube (31) close to the fixed block (21) is fixedly connected to the fixed block (21); a button is arranged on the internal threaded tube (31); and the button is electrically connected to the spray can body (1).
3. The penetration detection device according to claim 2, characterized in that: The connecting portion (5) comprises two cavities (51) opened at the top and bottom of the fixed block (21); the bottom and top ends of the two fixed blocks (21) are fixedly connected to connection boxes (52) corresponding to the cavities (51); the cavities (51) and the connection boxes (52) are communicated with each other; the two cavities (51) are fixedly connected to limit plates (53); the two limit plates (53) are slidably connected to connection rods (54); and the ends of the two connection rods (54) that are away from each other successively penetrate the limit plates (53) and the connection boxes (52). The connecting rods (54) extend to the outside of the connecting box (52), and the ends of the two connecting rods (54) that are away from each other are fixedly connected to the connecting plate (55), and the end of the connecting plate (55) that is away from the connecting rod (54) is fixedly connected to the wiping plate (4), and the end of the fixed block (21) that is away from the spray can body (1) is fixedly connected to the connecting pipe (58), and the other end of the connecting pipe (58) is fixedly connected to the connecting box (52), and the end of the connecting box (52) close to the connecting box (52) is located between the first sealing plug (56) and the second sealing plug (57).
4. The penetration detection device according to claim 3, characterized in that: The ends of the two connecting rods (54) close to each other are fixedly connected with a first sealing plug (56) for sealing the cavity (51); the surface of the connecting rod (54) is sleeved with a second sealing plug (57) adapted to the connecting box (52); and the second sealing plug (57) is located in the connecting box (52) for sealing the inside of the connecting box (52).
5. The penetration detection device according to claim 2, characterized in that: An illuminating lamp (7) is installed at one end of the sealing plate (33) close to the spray can body (1).
6. The penetration detection device according to claim 2, characterized in that: A camera (8) is installed at one end of the sealing plate (33) close to the spray can body (1).
7. The penetration detection device according to claim 2, characterized in that: The internally threaded tube (31) is provided with a gripping portion (9).
8. The penetration detection device according to claim 7, characterized in that: The gripping portion (9) comprises a fixing ring (91) sleeved on the surface of the internal threaded tube (31), and one end of the threaded rod (32) away from the fixing block (21) is fixedly connected to a turning handle (92).