Battery gap film sticking machine

By designing a battery gap filming machine that can complete the X-axis and Y-axis filming with a single device, the two-way filming of the battery panel is achieved using a rotating link and a synchronization belt, the problem of two-way filming in traditional equipment is solved, and production costs and space utilization are reduced.

CN222966181UActive Publication Date: 2025-06-10SHANGHAI ZHAOFAN INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421874375.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-10
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

A traditional battery gap filming machine requires two equipment to complete the bidirectional filming of the battery panel, resulting in low space utilization and high production investment cost.

Method used

By designing a battery gap filming machine that can complete the X-axis and Y-axis filming with a single device, a rotating link and a synchronization belt can be used to realize the bidirectional filming of the battery panel.

Benefits of technology

The two-way filming of a single equipment is realized to complete the battery panel, reducing the cost of using factory space and production investment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery production equipment, in particular to a battery gap film sticking machine which comprises a supporting base, two transplanting assemblies are arranged above the supporting base, and the two transplanting assemblies are distributed side by side. The transplanting assembly comprises a transplanting support, a synchronous wheel supporting piece, a plurality of synchronous belts, three rotating wheel supporting pieces, a plurality of rotating wheels, a rotating connecting rod and a first motor. The two first motors are controlled to drive the corresponding rotating connecting rods to rotate, the rotating connecting rods drive the multiple corresponding synchronous belts to move synchronously through the synchronous belt wheels, and the synchronous belts drive the cell panels subjected to film pasting in the X-axis direction to move to the transplanting assembly below the second distance separation mechanism. According to the battery gap film sticking machine, film sticking in the X-axis direction and the Y-axis direction of a battery panel is carried out, film sticking in the X-axis direction and the Y-axis direction of the battery panel can be completed through a single battery gap film sticking machine, use of the workshop space can be greatly reduced, and the input cost of battery panel production is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery production equipment, in particular to a battery gap film laminating machine. Background Art

[0002] A battery gap film laminating machine is a device specifically used for laminating films between battery electrodes. In a battery pack, good insulation is required between adjacent batteries to prevent safety problems such as short circuits and electric leakage. The film pasted by the film laminating machine can provide an effective insulating layer, reduce the risk of electrical faults between batteries, and improve the safety and performance of the batteries. The battery gap film laminating machine is mainly applied in the production process of various batteries.

[0003] During the manufacturing process of battery plates, it is often necessary to paste an insulating film between the electrodes on the battery plates to prevent short circuits between the battery electrodes. Traditional battery gap film laminating machines generally only perform one-way film laminating. When laminating the battery plates in the X-axis direction and the Y-axis direction, it is necessary to switch to another battery gap film laminating machine to perform film laminating in the other direction. Completing the two-way film laminating of the battery plates requires the use of two battery gap film laminating machines, which greatly reduces the space utilization rate and significantly increases the input cost of battery plate production.

[0004] Therefore, it is urgent to improve the battery gap film laminating machine to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a battery gap film laminating machine. By controlling two first motors to drive the corresponding rotating connecting rods to rotate, the rotating connecting rods drive the corresponding multiple synchronous belts to move synchronously through synchronous belt pulleys. The synchronous belts drive the battery plates that have completed film laminating in the X-axis direction to move onto the transplanting assembly below the second distance dividing mechanism, and perform film laminating on the battery plates in the Y-axis direction. It can use a single battery gap film laminating machine to complete the film laminating of the battery plates in the X-axis direction and the Y-axis direction, which can greatly reduce the use of factory space and significantly reduce the input cost of battery plate production.

[0006] To achieve the above object, the main technical solutions adopted by the present utility model include: comprising a support base, two transplanting components are provided above the support base, the two transplanting components are arranged side by side, the transplanting component includes a transplanting bracket, a synchronous wheel support member, a plurality of synchronous belts, three runner support members, a plurality of runners, a rotating connecting rod and a first motor, the transplanting bracket is fixedly connected to one side of the support base, the transplanting bracket is located above the support base, a plurality of the synchronous wheel support members are fixedly connected to the transplanting bracket, the plurality of synchronous wheel support members are equally divided into two groups, and the two groups of synchronous wheel support members are evenly distributed at both side positions of the transplanting bracket, the synchronous belt is connected to the corresponding two synchronous wheel support members through a synchronous belt pulley, three of the runner support members are fixedly connected to the transplanting bracket, the three runner support members are evenly distributed, and the runner support member is parallel to the synchronous belt, a plurality of runners are rotatably connected to the runner support member, the plurality of runners are evenly distributed, a plurality of synchronous wheel support members on the same side are rotatably connected to the rotating connecting rod through synchronous wheels, one end of the rotating connecting rod is provided with a first motor, the first motor is fixedly connected to the transplanting bracket, and the output end of the first motor is fixedly connected to one end of the rotating connecting rod.

[0007] Preferably, two first transplanting frames are fixedly connected above the support base, the two first transplanting frames are located at both side positions of the support base, a first distance dividing mechanism is slidably connected to the two first transplanting frames together, two second motors are fixedly installed on the first distance dividing mechanism, the two second motors correspond to the two first transplanting frames one by one, a first rack is fixedly connected to the first transplanting frame, and the output end of the second motor is in transmission connection with the first rack through a first gear.

[0008] Preferably, two second transplanting frames are fixedly connected above the support base, the two second transplanting frames are respectively located at the middle and side positions of the support base, and the second transplanting frame is perpendicular to the first transplanting frame.

[0009] Preferably, two second distance dividing mechanisms are slidably connected to the two second transplanting frames together, two third motors are fixedly installed on the second distance dividing mechanism, the two third motors correspond to the two second transplanting frames one by one, a second rack is fixedly connected to the second transplanting frame, and the output end of the third motor is in transmission connection with the first rack through a second gear.

[0010] Preferably, the first distance dividing mechanism is perpendicular to the two second distance dividing mechanisms, and a film pasting head mechanism is connected to the first distance dividing mechanism and the two second distance dividing mechanisms, and the film pasting head mechanism is used for pasting a film on the battery panel.

[0011] Preferably, a feeding mechanism is connected to the first distance separating mechanism and the two second distance separating mechanisms, and the feeding mechanism is used to supply an insulating film to the film applying head mechanism.

[0012] Preferably, an isolation cover is provided on the circumferential side of the support base, and a plurality of isolation doors are hinged on the isolation cover.

[0013] The utility model has at least the following beneficial effects:

[0014] 1. By placing the battery panel on the transplanting component below the first distance separating mechanism, and cooperating with components such as the film applying head mechanism and the feeding mechanism on the first distance separating mechanism, the battery panel is film applied in the X-axis direction. After the film application in the X-axis direction is completed, control the two first motors to drive the corresponding rotating linkages to rotate. The rotating linkages drive the corresponding plurality of synchronous belts to move synchronously through the synchronous belt pulleys. The synchronous belts drive the battery panel that has completed the film application in the X-axis direction to move to the transplanting component below the second distance separating mechanism. Then, cooperating with components such as the film applying head mechanism and the feeding mechanism on the transplanting component, the battery panel is film applied in the Y-axis direction, so that the two-way film application of the battery panel can be completed. It is possible to use a single battery gap film applying machine to complete the film application of the battery panel in the X-axis direction and the Y-axis direction, which can greatly reduce the use of the factory building space and greatly reduce the input cost of battery panel production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and form a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:

[0016] Figure 1 is a three-dimensional schematic diagram provided by the utility model;

[0017] Figure 2 is a partial structural schematic diagram provided by the utility model Figure 1 ;

[0018] Figure 3 is a partial structural schematic diagram provided by the utility model Figure 2 ;

[0019] Figure 4 is a schematic diagram of the structure above the support base provided by the utility model;

[0020] Figure 5 is a schematic diagram of the second distance separating mechanism provided by the utility model;

[0021] Figure 6 is a schematic diagram of the film applying head mechanism provided by the utility model.

[0022] In the figure, 1 is the support base; 2 is the transplanting assembly; 20 is the transplanting bracket; 21 is the synchronous wheel support; 22 is the synchronous belt; 23 is the runner support; 24 is the runner; 25 is the rotating connecting rod; 26 is the first motor; 3 is the first spacing mechanism; 31 is the first transplanting frame; 32 is the second motor; 4 is the second spacing mechanism; 41 is the second transplanting frame; 42 is the third motor; 5 is the film pasting head mechanism; 6 is the feeding mechanism; 7 is the isolation cover; 71 is the isolation door. Detailed implementation mode

[0023] The following will cooperate with the drawings and embodiments to detail the implementation mode of the present application, so as to fully understand how the present application uses technical means to solve technical problems and achieve the realization process of technical effects and implement accordingly.

[0024] As Figures 1 - 6 shown, the battery gap film pasting machine provided in this embodiment includes a support base 1. Above the support base 1, there are two transplanting assemblies 2 arranged side by side. The transplanting assembly 2 includes a transplanting bracket 20, a synchronous wheel support 21, a plurality of synchronous belts 22, three runner supports 23, a plurality of runners 24, a rotating connecting rod 25, and a first motor 26. The transplanting bracket 20 is fixedly connected to one side of the support base 1. The transplanting bracket 20 is located above the support base 1. A plurality of synchronous wheel supports 21 are fixedly connected to the transplanting bracket 20. The plurality of synchronous wheel supports 21 are equally divided into two groups, and the two groups of synchronous wheel supports 21 are evenly distributed on both sides of the transplanting bracket 20. The synchronous belt 22 is connected to the corresponding two synchronous wheel supports 21 through a synchronous pulley. The three runner supports 23 are all fixedly connected to the transplanting bracket 20. The three runner supports 23 are evenly distributed, and the runner support 23 is parallel to the synchronous belt 22. A plurality of runners 24 are rotatably connected to the runner support 23. The plurality of runners 24 are evenly distributed. The plurality of synchronous wheel supports 21 on the same side are all rotatably connected to the rotating connecting rod 25 through synchronous wheels. One end of the rotating connecting rod 25 is provided with a first motor 26. The first motor 26 is fixedly connected to the transplanting bracket 20. The output end of the first motor 26 is fixedly connected to one end of the rotating connecting rod 25. By placing the battery panel on the transplanting assembly 2 below the first spacing mechanism 3, and cooperating with components such as the film pasting head mechanism 5 and the feeding mechanism 6 on the first spacing mechanism 3, film pasting is performed on the battery panel machine in the X-axis direction. After the film pasting in the X-axis direction is completed, control the two first motors 26 to drive the corresponding rotating connecting rods 25 to rotate. The rotating connecting rod 25 drives the corresponding plurality of synchronous belts 22 to move synchronously through the synchronous pulley. The synchronous belt 22 drives the battery panel that has completed the film pasting in the X-axis direction to move to the transplanting assembly 2 below the second spacing mechanism 4. By cooperating with components such as the film pasting head mechanism 5 and the feeding mechanism 6 on the transplanting assembly 2, film pasting is performed on the battery panel in the Y-axis direction, and double-sided film pasting of the battery panel can be completed.

[0025] Secondly, if Figure 1 , Figure 2 as well as Figure 6 As shown, two first transplanting frames 31 are fixedly connected to the top of the support base 1, and the two first transplanting frames 31 are located at both sides of the support base 1. The two first transplanting frames 31 are slidably connected with a first spacing mechanism 3. Two second motors 32 are fixedly installed on the first spacing mechanism 3. The two second motors 32 correspond to the two first transplanting frames 31 one by one. A first rack is fixedly connected to the first transplanting frame 31, and the output end of the second motor 32 is transmission-connected to the first rack through a first gear. The second motor 32 cooperates with the first gear and the first rack to drive the first spacing mechanism 3 to move on the first transplanting frame 31. The movable first spacing mechanism 3 is used to cooperate with the corresponding film pasting head mechanism 5 to apply film to the solar panel.

[0026] Further, such as Figure 1 , Figure 3 , Figure 5 as well as Figure 6 As shown, two second transplanting frames 41 are fixedly connected to the top of the support base 1, and the two second transplanting frames 41 are respectively located in the middle and side positions of the support base 1, and the second transplanting frames 41 are perpendicular to the first transplanting frame 31. Two second spacing mechanisms 4 are slidably connected to the two second transplanting frames 41, and two third motors 42 are fixedly installed on the second spacing mechanism 4. The two third motors 42 correspond to the two second transplanting frames 41 one by one. A second rack is fixedly connected to the second transplanting frame 41, and the output end of the third motor 42 is transmission-connected to the first rack through a second gear. The second spacing mechanism 4 is driven to move on the second transplanting frame 41 by the third motor 42 in cooperation with the second gear and the second rack. The movable second spacing mechanism 4 is used to cooperate with the corresponding film-sticking head mechanism 5 to apply film to the solar panel.

[0027] Furthermore, if Figure 2 , Figure 3 , Figure 5 as well as Figure 6 As shown, the first spacing mechanism 3 is perpendicular to the two second spacing mechanisms 4, and the first spacing mechanism 3 and the two second spacing mechanisms 4 are connected with a film sticking head mechanism 5, which is used to stick films on the battery panels, and the first spacing mechanism 3 and the two second spacing mechanisms 4 are connected with a feeding mechanism 6, which is used to supply insulating film to the film sticking head mechanism 5.

[0028] Furthermore, Figure 1 As shown, an isolation cover 7 is provided on the peripheral side of the support base 1, and a plurality of isolation doors 71 are hingedly provided on the isolation cover 7. The isolation cover 7 and the isolation doors 71 are used to isolate the battery gap film laminating machine from the staff.

[0029] As Figures 1 - 6 shown, the principle of the battery gap film laminating machine provided in this embodiment is as follows: When using this battery gap film laminating machine, the battery panel is placed on the transplanting component 2 below the first distance separating mechanism 3. The first distance separating mechanism 3 cooperates with components such as the film laminating head mechanism 5 and the feeding mechanism 6 on the first distance separating mechanism 3 to perform film lamination on the battery panel in the X-axis direction. After the film lamination in the X-axis direction is completed, two first motors 26 are controlled to drive the corresponding rotating connecting rods 25 to rotate. The rotating connecting rods 25 drive the corresponding multiple synchronous belts 22 to perform synchronous movement through synchronous belt pulleys. The synchronous belts 22 drive the battery panel that has completed the film lamination in the X-axis direction to move to the transplanting component 2 below the second distance separating mechanism 4. The transplanting component 2 cooperates with components such as the film laminating head mechanism 5 and the feeding mechanism 6 on the transplanting component 2 to perform film lamination on the battery panel in the Y-axis direction, and two-way film lamination of the battery panel can be completed.

[0030] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in names as a way to distinguish components, but use the difference in functions of components as the criterion for distinction. As mentioned throughout the specification and claims, "comprising" is an open-ended term and should be interpreted as "including but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.

[0031] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a commodity or system including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such a commodity or system. Without further limitation, the element defined by the statement "including one..." does not exclude the existence of another identical element in the commodity or system including the element.

[0032] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the inventive concept described herein through the above teachings or the technology or knowledge in related fields. And the modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present invention should all be within the protection scope of the appended claims of the present invention.

Claims

1. A battery gap laminating machine, comprising a supporting base (1), characterized in that: Two transplanting assemblies (2) are arranged above the support base (1). The two transplanting assemblies (2) are arranged in parallel. The transplanting assemblies (2) include a transplanting bracket (20), a synchronous wheel support (21), a plurality of synchronous belts (22), three rotating wheel supports (23), a plurality of rotating wheels (24), a rotating connecting rod (25) and a first motor (26). The transplanting bracket (20) is fixedly connected to one side of the support base (1). The transplanting bracket (20) is located above the support base (1). The plurality of synchronous wheel supports (21) are fixedly connected to the transplanting bracket (20). The plurality of synchronous wheel supports (21) are equally divided into two groups, and the two groups of synchronous wheel supports (21) are evenly distributed at positions on both sides of the transplanting bracket (20). The synchronous belts (22) is connected to the corresponding two synchronous wheel supports (21) through a synchronous belt pulley transmission, the three rotating wheel supports (23) are all fixedly connected to the transplanting bracket (20), the three rotating wheel supports (23) are evenly distributed, and the rotating wheel supports (23) are parallel to the synchronous belt (22), a plurality of rotating wheels (24) are rotatably connected to the rotating wheel supports (23), the plurality of rotating wheels (24) are evenly distributed, and the plurality of synchronous wheel supports (21) on the same side are rotatably connected to the rotating connecting rod (25) through the synchronous wheel, one end of the rotating connecting rod (25) is provided with a first motor (26), the first motor (26) is fixedly connected to the transplanting bracket (20), and the output end of the first motor (26) is fixedly connected to one end of the rotating connecting rod (25).

2. A battery gap laminating machine according to claim 1, characterized in that: Two first transplanting frames (31) are fixedly connected above the support base (1), the two first transplanting frames (31) are located at two side directions of the support base (1), the two first transplanting frames (31) are slidably connected to a first spacing mechanism (3) together, the first spacing mechanism (3) is fixedly mounted with two second motors (32), the two second motors (32) correspond to the two first transplanting frames (31) one by one, the first transplanting frame (31) is fixedly connected with a first rack, and the output end of the second motor (32) is transmission-connected to the first rack via a first gear.

3. A battery gap laminating machine according to claim 2, characterized in that: Two second transplanting frames (41) are fixedly connected to the upper side of the support base (1); the two second transplanting frames (41) are respectively located in the middle and at the side of the support base (1); and the second transplanting frames (41) are perpendicular to the first transplanting frames (31).

4. The battery gap laminating machine according to claim 3, characterized in that: Two second spacing mechanisms (4) are slidably connected to the two second transplanting frames (41); two third motors (42) are fixedly mounted on the second spacing mechanisms (4); the two third motors (42) correspond to the two second transplanting frames (41) one by one; a second rack is fixedly connected to the second transplanting frame (41); an output end of the third motor (42) is transmission-connected to the first rack via a second gear.

5. The battery gap laminating machine according to claim 4, characterized in that: The first spacing mechanism (3) is perpendicular to the two second spacing mechanisms (4); the first spacing mechanism (3) and the two second spacing mechanisms (4) are both connected to a film sticking head mechanism (5); the film sticking head mechanism (5) is used to stick a film on a solar panel.

6. A battery gap laminating machine according to claim 5, characterized in that: The first spacing mechanism (3) and the two second spacing mechanisms (4) are both connected to a feeding mechanism (6), and the feeding mechanism (6) is used to supply insulating film to the film sticking head mechanism (5).

7. A battery gap laminating machine according to claim 6, characterized in that: An isolation cover (7) is provided on the peripheral side of the support base (1), and a plurality of isolation doors (71) are hingedly provided on the isolation cover (7).