Wiring device

Abstract

The utility model provides a device for wiring. The device for wiring comprises a support, a fixing rod and a first rotating mechanism. Wherein the bracket is configured to support the fixed rod and the first rotating mechanism; a to-be-wired component is detachably attached to the fixing rod; the first rotating mechanism is configured to drive the fixing rod and the to-be-wired component attached to the fixing rod to rotate around the central axis of the fixing rod. According to the wiring device, the operation intensity of an operator is greatly reduced, the operation is convenient, the operation efficiency is high, the cable cannot be damaged, and the fault rate of the stator is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of motor auxiliary devices, and particularly to a device for wiring. Background Art

[0002] In high-speed motor equipment, the stator structure of the motor is relatively complex, and the armature wires need to be arranged in a three-dimensional space. At present, there are mainly two methods for wiring the stator. One is manual wiring, and the other is automatic wire laying by an industrial robot. For manual wiring, the stator is placed on the workbench, and the wires are arranged in the area above. After the wires are arranged in this area, the operator manually controls the stator to roll on the workbench so that other areas are above, and then the wires are arranged in these other areas. The above steps are repeated until all the wires in the entire circumferential range of the stator are arranged. The current manual wiring method has the disadvantages of high labor intensity of the operator, inconvenient operation, and damage to the wires, increasing the failure rate of the stator. In the wiring using an industrial robot for automatic wire laying, after the preliminary wiring is completed, the operator still needs to sort out and inspect the armature wires and other components arranged on the stator. At present, there is no device to assist the operator in sorting out and inspecting.

[0003] Therefore, it is necessary to provide an improved device for wiring to overcome or reduce at least some of the above-mentioned disadvantages in the prior art. Summary of the Utility Model

[0004] In the utility model, a device for wiring is provided. The device for wiring includes a bracket, a fixed rod, and a first rotating mechanism. Among them,

[0005] The bracket is configured to support the fixed rod and the first rotating mechanism;

[0006] The component to be wired is detachably attached to the fixed rod;

[0007] The first rotating mechanism is configured to drive the fixed rod and the component to be wired attached to the fixed rod to rotate around the central axis of the fixed rod.

[0008] Optionally, the device for wiring further includes a second rotating mechanism supported by the bracket. Among them, the second rotating mechanism is configured to drive the fixed rod and the component to be wired attached to the fixed rod to swing relative to the bracket in a vertical plane.

[0009] Optionally, the first rotating mechanism includes a first power unit and a first speed reducer. The first power unit is connected to the first speed reducer, and the output shaft of the first speed reducer is connected to the fixed rod.

[0010] Optionally, the first power unit is a handwheel or an electric motor.

[0011] Optionally, a support rod is formed on the bracket, and the fixing rod is connected to the support rod;

[0012] The second rotating mechanism includes a second power unit, a second speed reducer, and a transmission unit. The second power unit is connected to the second speed reducer, the second speed reducer is connected to the transmission unit, and the transmission unit is connected to the support rod, so that the support rod is driven to rotate around the central axis of the support rod through the transmission unit, thereby driving the fixing rod to swing in the vertical plane.

[0013] Optionally, the second power unit is a handwheel or an electric motor.

[0014] Optionally, the transmission unit includes a first sprocket and a second sprocket. The output shaft of the second speed reducer is connected to the first sprocket, the second sprocket is connected to the support rod, and the first sprocket and the second sprocket are driven by a chain, a gear or a timing belt.

[0015] Optionally, the bracket includes a horizontal base and a vertical frame body. The vertical frame body is arranged above the horizontal base, and the fixing rod is movably connected to the vertical frame body.

[0016] Optionally, a plurality of fixed foot cups are further arranged on the horizontal base; and / or

[0017] A plurality of casters are further arranged below the horizontal base.

[0018] Optionally, the fixing rod includes a central rod portion and a cylindrical portion surrounding the central rod portion;

[0019] The component to be wired is a stator, and the stator is sleeved on the cylindrical portion.

[0020] The wiring device of the present utility model is configured to include a bracket, a fixing rod and a first rotating mechanism. The bracket is used to support the fixing rod and the first rotating mechanism. The component to be wired is detachably attached to the fixing rod. The first rotating mechanism is configured to drive the fixing rod and the component to be wired attached to the fixing rod to rotate around the central axis of the fixing rod, so that after wiring or arranging and inspecting an area of the component to be wired, the operator can use the first rotating mechanism to rotate the fixing rod and the component to be wired around the central axis of the fixing rod, thereby exposing other areas of the component to be wired to the operator for cable arrangement and / or arranging and inspection. Thus, the working intensity of the operator is greatly reduced, the operation is convenient, the working efficiency is high, the cable is not damaged, and the failure rate of the stator is reduced.

[0021] Furthermore, the wiring device of the present utility model further includes a second rotating mechanism, which is configured to drive the fixing rod and the component to be wired attached to the fixing rod to swing relative to the bracket in the vertical plane. By setting the second rotating mechanism, it is further beneficial for cable arrangement and / or arranging and inspection.

[0022] Upon the following detailed description of specific embodiments of the present utility model in conjunction with the accompanying drawings, those skilled in the art will become more clearly aware of the above and other objects, advantages, and features of the present utility model. Description of the Drawings

[0023] The features, advantages, and exemplary embodiments of the present utility model will be described below with reference to the accompanying drawings, in which like reference numerals indicate like elements, and wherein:

[0024] Figure 1 is a perspective view of the wiring device according to an embodiment of the present utility model, wherein the fixing rod is in a horizontal position.

[0025] Figure 2 is Figure 1 Another perspective view of the wiring device of

[0026] Figure 3 is Figure 1 Another perspective view of the wiring device of Detailed Embodiments

[0027] The exemplary embodiments of the present utility model will be described in detail below with reference to the accompanying drawings. The description of the exemplary embodiments is merely exemplary and in no way limits the present utility model or its application or use. Moreover, the dimensions and proportions of the components in the drawings are merely illustrative and do not strictly correspond to the actual products.

[0028] The present utility model provides a wiring device 100. The wiring device 100 includes a bracket, a fixing rod 9, and a first rotating mechanism; wherein, the bracket is configured to support the fixing rod 9 and the first rotating mechanism; the component to be wired is detachably attached to the fixing rod 9; the first rotating mechanism is configured to drive the fixing rod 9 and the component to be wired attached to the fixing rod 9 to rotate around the central axis of the fixing rod 9. The wiring device 100 according to the embodiment of the present utility model is configured to include a bracket, a fixing rod 9, and a first rotating mechanism. The bracket is used to support the fixing rod 9 and the first rotating mechanism. The component to be wired is detachably attached to the fixing rod 9. The first rotating mechanism is configured to drive the fixing rod 9 and the component to be wired attached to the fixing rod 9 to rotate around the central axis of the fixing rod 9, so that after wiring or tidying up and inspecting a region of the component to be wired (usually the upper region of the component to be wired), the operator can use the first rotating mechanism to rotate the fixing rod 9 and the component to be wired around the central axis of the fixing rod 9, thereby exposing other regions of the component to be wired to the operator (usually rotating the other region to the upper position) for wiring and / or tidying up and inspecting. Thus, the working intensity of the operator is greatly reduced, the operation is convenient, the working efficiency is high, and the fixing rod 9 is supported by the bracket, so that the component to be wired is suspended, and the cable will not contact the operation tabletop, etc., so the cable will not be damaged, and the failure rate of the stator is reduced.

[0029] The wiring device 100 according to the embodiment of the present utility model may further include a second rotating mechanism, which is supported by the bracket; wherein, the second rotating mechanism is configured to drive the fixing rod 9 and the component to be wired attached to the fixing rod 9 to swing in the vertical plane relative to the bracket. By providing the second rotating mechanism in the wiring device 100 according to the embodiment of the present utility model, the component to be wired can be in different positions in the vertical plane, which can further facilitate wiring and / or tidying up and inspecting of the cable.

[0030] In the present utility model, the component to be wired may be a component that has not been wired yet, or a component that has been preliminarily wired but still requires manual tidying up and inspecting of the cable, etc.

[0031] The composition, etc. of the wiring device 100 according to the embodiment of the present utility model will be introduced in more detail below with reference to the accompanying drawings.

[0032] As described above, the fixing rod 9 is used to install and fix the component to be wired. The component to be wired may be a stator, such as a high-speed motor stator. As Figures 1 to 3As shown, the fixed rod 9 may include a central rod portion 91 and a cylindrical portion 92 surrounding the central rod portion 91. The stator may be sleeved on the cylindrical portion 92. The component to be wired may also be other types of workpieces. When the component to be wired is other types of workpieces, a fixed rod 9 with other structures may be used instead. It can be understood that the structure of the fixed rod 9 only needs to satisfy that the component to be wired can be detachably attached to the fixed rod 9.

[0033] The bracket is used to support the fixed rod 9, the first rotating mechanism, the second rotating mechanism, etc. The structure of the bracket only needs to satisfy that it can support the fixed rod 9, the first rotating mechanism, and the second rotating mechanism. As Figure 1 shown, in some embodiments, the bracket may include a horizontal base 1 and a vertical frame 4. The vertical frame 4 is disposed above the horizontal base 1, and the fixed rod 9 is movably connected to the vertical frame 4. The horizontal base 1 is used to support the vertical frame 4, install fixed feet 2, etc. The vertical frame 4 is used to directly support the fixed rod 9, the first rotating mechanism, the second rotating mechanism, etc.

[0034] As Figure 1 shown, a fixed foot 2 is respectively provided at four corners of the horizontal base 1 by bolts. The fixed foot 2 is used to support the entire wiring device 100 and level the wiring device 100 after the wiring device 100 is placed on the ground.

[0035] In addition, a plurality of casters 3 are further provided below the horizontal base 1. By providing the casters 3, the wiring device 100 can be conveniently moved. Usually, a caster 3 is respectively provided at four corners below the horizontal base 1, and the caster 3 can be a universal wheel.

[0036] The horizontal base 1 and the vertical frame 4 may be plate members or frame members, preferably frame members, to reduce the materials required for manufacturing and the weight of the entire wiring device 100.

[0037] In some embodiments, the first rotating mechanism may include a first power unit and a first reducer 8. The first power unit is connected to the first reducer 8, and the output shaft of the first reducer 8 is connected to the fixed rod 9. By setting the first rotating mechanism to include the first power unit and the first reducer 8, the number of components can be reduced, the efficiency can be improved, and the maintenance can be facilitated.

[0038] The first power unit may be a handwheel or an electric motor (not shown in the figure). In Figures 1 to 3In an embodiment, the first power unit is a handwheel, which can also be referred to as the first handwheel 10. The first reducer 8 is used to increase the torque for rotating the fixed rod 9. The first handwheel 10 is connected to the first reducer 8, and the output shaft of the first reducer 8 is connected to the central rod portion 91 of the fixed rod 9. By manually rotating the first handwheel 10, the operator can achieve the rotation of the fixed rod 9 around its central axis, and thus achieve the rotation of the component to be wired around the central axis of the fixed rod 9.

[0039] In some embodiments, a support rod 13 is formed on the bracket, and the fixed rod 9 is connected to the support rod 13; the second rotation mechanism includes a second power unit, a second reducer 6, and a transmission unit. The second power unit is connected to the second reducer 6, the second reducer 6 is connected to the transmission unit, and the transmission unit is connected to the support rod 13, so that the support rod 13 is driven to rotate around its central axis through the transmission unit to drive the fixed rod 9 to swing in the vertical plane. By setting the second rotation mechanism to include a second power unit, a second reducer 6, and a transmission unit, the cost can be reduced.

[0040] As Figure 1 and Figure 2 shown, the fixed rod 9 is arranged along the first transverse direction, and the support rod 13 is arranged along the second transverse direction, and the first transverse direction and the second transverse direction are perpendicular to each other. It can be understood that the fixed rod 9 and the support rod 13 may not be perpendicularly connected, as long as the rotation of the support rod 13 can drive the swing of the fixed rod 9.

[0041] Figure 1 and Figure 2 In, the fixed rod 9 is in a horizontal position. Figure 3 In, the fixed rod 9 is in a vertical position. It can be understood that the fixed rod 9 can also be in any other position between the horizontal position and the vertical position. In this article, the rotation of the fixed rod 9 from the horizontal position to the vertical position is referred to as the "upward swing" of the fixed rod 9.

[0042] The second power unit can be a handwheel or an electric motor (not shown in the figure). In Figures 1 to 3 the embodiment, the second power unit is a handwheel, which can also be referred to as the second handwheel 5. By manually rotating the second handwheel 5, the operator can achieve the rotation of the support rod 13 around its central axis, and thus achieve the swing of the fixed rod 9 in the vertical plane, and further achieve the swing of the component to be wired in the vertical plane.

[0043] The second speed reducer 6 is used to increase the torque for lifting the fixing rod 9. The power of the second power unit is transmitted to the support rod 13 and the fixing rod 9 through the transmission unit. In some embodiments, the transmission unit may include a first sprocket 11 and a second sprocket 12. The output shaft of the second speed reducer 6 is connected to the first sprocket 11, and the second sprocket 12 is connected to the support rod 13. The first sprocket 11 and the second sprocket 12 can be driven by a chain 7, a gear (not shown in the figure), or a timing belt (not shown in the figure). As Figure 1 and Figure 2 shown, the first sprocket 11 and the second sprocket 12 are driven by the chain 7, and the chain 7 meshes with both the first sprocket 11 and the second sprocket 12. The first sprocket 11 is the driving sprocket, which is driven by the second power unit and the second speed reducer 6 to rotate, and is used to drive the chain 7 to move so as to transmit torque. The chain 7 is used for transmitting the torque for lifting. The second sprocket 12 is the driven sprocket, which is driven by the chain 7 to rotate, thereby driving the fixing rod 9 to swing.

[0044] The steps of the wiring device 100 according to the embodiment of the present utility model in use are briefly described as follows:

[0045] First, confirm that the fixing rod 9 of the wiring device 100 is in the horizontal position without being lifted (as Figure 1 and Figure 2 shown). After that, install the stator on the fixing rod 9, and then operations such as wiring the stator can be carried out.

[0046] Arrange the cables on one side of the stator, usually on the upper side. When the wiring on this side of the stator is completed, the operator manually rotates the first handwheel 10, and the stator rotates together with the fixing rod 9. After reaching the appropriate angle, stop rotating the first handwheel 10, and the stator stops rotating. Repeat the above steps until the cables in the entire circumferential range of the stator are all arranged.

[0047] When it is necessary to lift the stator to the vertical position, the operator manually rotates the second handwheel 5, and the stator rotates counterclockwise or clockwise together with the fixing rod 9 until it reaches the vertical position (as Figure 3 shown). Taking Figure 1 as an example, manually rotate the second handwheel 5, and the fixing rod 9 and the stator rotate counterclockwise and lift.

[0048] After completing the relevant operations, such as wiring, sorting, and inspection, etc. in the vertical position, rotate the second handwheel 5 in the reverse direction, and the stator can be restored to the horizontal position. Finally, remove the stator from the fixing rod 9.

[0049] It can be understood that when only the wiring of the stator needs to be sorted and inspected, the stator can also be installed when the fixing rod 9 is in the vertical position to complete the relevant operations.

[0050] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "one example", "some examples", or "preferred embodiment", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0051] The embodiments of the present utility model have been described in detail above. However, the aspects of the present utility model are not limited to the above embodiments. Without departing from the scope of the present utility model, various modifications and substitutions can be applied to the above embodiments.

Claims

1. A wiring device, characterized in that: The wiring device comprises a bracket, a fixing rod and a first rotating mechanism; wherein, The bracket is configured to support the fixing rod and the first rotating mechanism; The component to be wired is detachably attached to the fixing rod; The first rotating mechanism is configured to drive the fixing rod and the component to be routed attached to the fixing rod to rotate around the central axis of the fixing rod.

2. The wiring device according to claim 1, characterized in that: The wiring device further comprises a second rotating mechanism, which is supported by the bracket; wherein the second rotating mechanism is configured to drive the fixing rod and the component to be wired attached to the fixing rod to swing in a vertical plane relative to the bracket.

3. The wiring device according to claim 1 or 2, characterized in that: The first rotating mechanism includes a first power unit and a first reducer, the first power unit is connected to the first reducer, and an output shaft of the first reducer is connected to the fixing rod.

4. The wiring device according to claim 3, characterized in that: The first power unit is a hand wheel or an electric motor.

5. The wiring device according to claim 2, characterized in that: A support rod is formed on the bracket, and the fixing rod is connected to the support rod; The second rotating mechanism includes a second power unit, a second reducer, and a transmission unit. The second power unit is connected to the second reducer, the second reducer is connected to the transmission unit, and the transmission unit is connected to the support rod, so that the support rod is driven by the transmission unit to rotate around the central axis of the support rod to drive the fixed rod to swing in the vertical plane.

6. The wiring device according to claim 5, characterized in that: The second power unit is a hand wheel or an electric motor.

7. The wiring device according to claim 5 or 6, characterized in that: The transmission unit includes a first sprocket and a second sprocket. The output shaft of the second reducer is connected to the first sprocket. The second sprocket is connected to the support rod. The first sprocket and the second sprocket are driven by means of chains, gears or synchronous belts.

8. The wiring device according to claim 1 or 2, characterized in that: The bracket comprises a horizontal base and a vertical frame body, the vertical frame body is arranged above the horizontal base, and the fixing rod is movably connected to the vertical frame body.

9. The wiring device according to claim 8, characterized in that: The horizontal base is also provided with a plurality of fixed foot cups; and / or A plurality of casters are also arranged below the horizontal base.

10. The wiring device according to claim 1 or 2, characterized in that: The fixing rod comprises a central rod portion and a cylindrical portion surrounding the central rod portion; The component to be wired is a stator, and the stator is sleeved on the barrel.

Images