Cushion block for supporting generator rotor

By designing the pads of the removable connecting support and base, the problem that the pads in the prior art cannot be suitable for multiple rotors, achieving multi-model applicability and cost savings of the pads.

CN222966873UActive Publication Date: 2025-06-10QINHUANGDAO POWER GENERATION
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Patent Information

Application Number
CN202421250616.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-06-10
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

In the prior art, during the disassembly of the generator rotor, the pad cannot be applied to various types of rotors, resulting in the inability to generalize.

Method used

A pad is designed including a base and a variety of removable connection support members. The support can be selected and installed according to different types of rotors, and the base and the support can be detachably connected by bolts.

Benefits of technology

This design enables the pad to be suitable for a variety of rotor models without replacing the entire pad, improving versatility and saving costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222966873U_ABST
    Figure CN222966873U_ABST
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Abstract

The utility model relates to a cushion block for supporting a generator rotor. The cushion block comprises a base; the supporting pieces are arranged at the top of the base, the number of the supporting pieces is multiple, and the base is selectively and detachably connected with the multiple supporting pieces. According to the rotor cushion block, the supporting pieces are arranged on the base, the supporting pieces are detachably connected with the base, the number of the supporting pieces is various, different supporting pieces can be selectively installed on the base according to different rotor models, the cushion block can be suitable for rotors of different models, the whole cushion block does not need to be replaced, and cost is saved.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of generator rotor disassembly, and particularly to a cushion block for supporting a generator rotor. Background Art

[0002] During the overhaul and disassembly, and reinstallation of a generator, the most important nodes are the processes of extracting and inserting the rotor, which are jointly completed by two overhead cranes. When the center of the rotor is moved out of the stator chamber, the two overhead cranes need to release the hooks simultaneously for position exchange. At this time, the steam side of the rotor is supported by the rotor bracket, and the excitation side moved out of the stator chamber is supported by the rotor arc cushion block. Before the overhead crane releases the hook, the left - right position and height of the excitation - side rotor arc cushion block are adjusted. After the overhead crane releases the hook, the excitation side of the generator rotor is completely supported by the arc cushion block, and the rotor is kept horizontal. However, the cushion blocks in the related art are integral, and one type of cushion block can only be applicable to one type of rotor and cannot be universal. Summary of the Utility Model

[0003] The purpose of the present disclosure is to provide a cushion block for supporting a generator rotor, which can solve the above - mentioned technical problems.

[0004] To achieve the above purpose, the present disclosure provides a cushion block for supporting a generator rotor, including: a base; and a support member disposed on the top of the base. There are multiple types of the support members, and the base is selectively detachably connected to multiple types of the support members.

[0005] Optionally, the support member is configured as a plate - like structure, and the plate - like structure is horizontally disposed on the top of the base.

[0006] Optionally, the plate - like structure can be set to multiple different thicknesses to form multiple types of the support members.

[0007] Optionally, a first positioning groove is provided on the upper surface of the support member.

[0008] Optionally, the plate - like structure can be bent into the first positioning grooves with multiple different radian values to form multiple types of the support members.

[0009] Optionally, a second positioning groove is provided on the top of the base, the bottom of the support member is configured as an arc, and the radian values of the bottoms of multiple types of the support members are all matched with the second positioning groove.

[0010] Optionally, a first screw hole is provided on the top of the base, a second screw hole corresponding to the first screw hole is provided on the support member, and the support member and the base are detachably connected by bolts.

[0011] Optionally, connection edges extending in the horizontal direction are provided at both ends of the support member, a lapping platform corresponding to the connection edges is provided on the base, the first screw hole is provided on the lapping platform, and the second screw hole is provided on the connection edge.

[0012] Optionally, the second screw hole is configured as a stepped hole, the diameter of the end of the stepped hole close to the base corresponds to the diameter of the first screw hole, and the diameter of the end away from the base is larger than the diameter of the first screw hole, so that the screw head of the bolt can be received into the second screw hole.

[0013] Optionally, the support member is made of copper or aluminum.

[0014] Through the above technical solution, the support member is arranged on the base, the support member is detachably connected to the base and there are multiple support members. According to different rotor models, the base can select and install different support members, so that the cushion block can be applicable to multiple different models of rotors, without replacing the whole cushion block, saving costs.

[0015] Other features and advantages of the present disclosure will be described in detail in the subsequent specific implementation section. Description of the Drawings

[0016] The drawings are used to provide a further understanding of the present disclosure, and constitute a part of the specification. Together with the following specific implementation, they are used to explain the present disclosure, but do not constitute a limitation to the present disclosure. In the drawings:

[0017] Figure 1 is the front sectional view of the cushion block in the present disclosure;

[0018] Figure 2 is the top view of the cushion block in the present disclosure.

[0019] Description of the Reference Numerals

[0020] 1. Base; 11. Second positioning groove; 12. First screw hole; 13. Lapping platform; 2. Support member; 21. First positioning groove; 22. Second screw hole; 23. Connection edge; 3. Bolt. Specific Implementation

[0021] The following will describe in detail the specific implementation of the present disclosure with reference to the drawings. It should be understood that the specific implementation described herein is only used to illustrate and explain the present disclosure, and is not used to limit the present disclosure.

[0022] In the present disclosure, unless otherwise stated, the orientation terms such as "upper, lower, top, bottom" generally refer to the upper, lower, top, and bottom of the corresponding component in the gravity direction under the use state, and "inner, outer" refer to the inner and outer relative to the contour of the component or structure itself. In addition, it should be noted that the terms such as "first, second" are used to distinguish one element from another, and do not have sequence and importance. In addition, in the description with reference to the accompanying drawings, the same reference numerals in different drawings represent the same elements.

[0023] As Figure 1-2 shown, the present disclosure provides a spacer for supporting a generator rotor, including: a base 1; and a support member 2 disposed on the top of the base 1. There are multiple types of support members 2, and the base 1 can be selectively detachably connected to multiple types of support members 2.

[0024] Through the above technical solution, the base 1 is configured as a block with a flat bottom for placing on the ground. The support member 2 is disposed on the base 1. The support member 2 is detachably connected to the base 1 and there are multiple types of support members 2. According to different rotor models, the base 1 can selectively install different support members 2. In this way, the spacer can be applicable to multiple different models of rotors, with better versatility, and there is no need to replace the entire spacer, saving costs. When the rotor is disassembled, the excitation side of the rotor, that is, the side of the rotor close to the exciter, is moved out of the stator bore and placed on the spacer, and the spacer plays a role of bearing weight and leveling.

[0025] As an optional implementation manner, as Figure 1 shown, the support member 2 is configured as a plate-like structure, and the plate-like structure is horizontally disposed on the top of the base 1. The plate-like structure is convenient for processing, and the plate-like structure has a certain surface area, which can be in full contact with the rotor to increase the support.

[0026] Optionally, the plate-like structure can be set to have multiple different thicknesses to form multiple support members 2. Since the part of the rotor moved out of the stator bore needs to be level with the part located on the rotor bracket, and the outer diameters of each type of rotor are different, it is necessary to adjust the height of the spacer. The thicknesses of the multiple support members 2 in the present disclosure are different, so that the heights of the support members 2 are different. By installing support members 2 with different thicknesses to adjust the overall height of the spacer, so as to be applicable to different models of rotors.

[0027] As an optional implementation manner, as Figure 1 shown, a first positioning groove 21 is provided on the upper surface of the support member 2. The first positioning groove 21 is an arc-shaped groove for fitting with the side wall of the rotor to position the rotor and prevent the rotor from translating and swaying left and right.

[0028] Optionally, the plate-like structure can be bent into first positioning grooves 21 with various different radian values to form various support members 2. The radian values of the first positioning grooves 21 of the various support members 2 are different and are used to adapt to the side walls of various rotors.

[0029] At this time, there can be multiple implementation manners, and the specific implementation manner can be determined according to the actual situation:

[0030] In the first implementation manner, the thicknesses of the various support members 2 are the same, and the radian values of the first positioning grooves 21 are different;

[0031] In the second implementation manner, the thicknesses of the various support members 2 are different, and the radian values of the first positioning grooves 21 are the same;

[0032] In the third implementation manner, the thicknesses of the various support members 2 are different, and the radian values of the first positioning grooves 21 are also different.

[0033] Optionally, a second positioning groove 11 is provided at the top of the base 1. The bottom of the support member 2 is configured to be arc-shaped, and the radian values of the bottoms of the various support members 2 all match the second positioning groove 11. Since the base 1 is fixed, the arc shapes of the bottoms of the various support members 2 need to be consistent. Since the first positioning groove 21 is formed by bending the plate-like structure, the bottom of the plate-like structure is also arc-shaped. A second positioning groove 11 is provided at the top of the base 1, and the arc-shaped bottom of the support member 2 is placed in the second positioning groove 11 to fix the support member 2 and prevent the support member 2 from shaking. Since the radian values of the first positioning grooves 21 of the various support members 2 are different, while the arc radian value of the bottom of the support member 2 is fixed, secondary processing needs to be performed on the first positioning groove 21 or the arc shape of the bottom of the support member 2. For example, the bending angle of the support member 2 is fixed, and the first positioning groove 21 is processed by means such as cutting. Alternatively, the bending angles are different, and the arc shape of the bottom of the support member 2 is processed to match the second positioning groove 11. In other implementation manners, the top of the base 1 can also be set to be a plane, and the bottom of the support member 2 is also a plane, and the first positioning groove 21 is machined on the upper surface of the support member 2.

[0034] As an optional implementation manner, as Figure 1-2 shown, a first screw hole 12 is provided at the top of the base 1, and a second screw hole 22 corresponding to the first screw hole 12 is provided on the support member 2. The support member 2 and the base 1 are detachably connected by a bolt 3. The support member 2 is detachably connected to the base 1 by the bolt 3. The bolt 3 passes through the second screw hole 22 on the support member 2 from top to bottom and is threadedly connected to the first screw hole 12 on the base 1. Of course, in other implementation manners, detachable connection can also be achieved by other means, such as by means of a buckle.

[0035] Optionally, connection edges 23 extending in the horizontal direction are provided at both ends of the support member 2. A lapping platform 13 corresponding to the connection edge 23 is provided on the base 1. The first screw hole 12 is provided on the lapping platform 13, and the second screw hole 22 is provided on the connection edge 23. The support member 2 is lapped on the lapping platform 13 on the base 1 through the connection edge 23 and is connected by a bolt 3. The connection edge 23 is horizontally arranged, which is convenient for opening screw holes and installing the bolt 3.

[0036] Optionally, the second screw hole 22 is configured as a stepped hole. The diameter of the end of the stepped hole close to the base 1 corresponds to the diameter of the first screw hole 12, and the diameter of the end far from the base 1 is larger than the diameter of the first screw hole 12 and larger than the diameter of the screw head of the bolt 3, so that the screw head of the bolt 3 can be accommodated in the second screw hole 22, so that the bolt 3 can completely extend into the support member 2, preventing the bolt 3 from protruding from the support member 2 and interfering with the placement of the rotor.

[0037] As an alternative embodiment, the support member 2 can be made of any suitable material, and usually a material with a hardness less than that of the outer wall of the rotor is used to prevent damage to the rotor. Exemplarily, in the present disclosure, the support member 2 is made of copper or aluminum.

[0038] The preferred embodiments of the present disclosure have been described in detail above in conjunction with the accompanying drawings. However, the present disclosure is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present disclosure, various simple modifications can be made to the technical solutions of the present disclosure, and these simple modifications all fall within the protection scope of the present disclosure.

[0039] In addition, it should be noted that, in the case of no contradiction, the various specific technical features described in the above specific embodiments can be combined in any suitable manner. To avoid unnecessary repetition, the present disclosure will not separately describe various possible combination methods.

[0040] In addition, any combination can be made between various different embodiments of the present disclosure, as long as it does not violate the idea of the present disclosure, and it should also be regarded as the content disclosed by the present disclosure.

Claims

1. A pad for supporting a generator rotor, characterized in that: include: Pedestal; as well as A support member is arranged on the top of the base. There are multiple types of the support members, and the base can be selectively detachably connected to multiple types of the support members.

2. The pad for supporting a generator rotor according to claim 1, characterized in that: The support member is configured as a plate-like structure, which is horizontally arranged on the top of the base.

3. The pad for supporting a generator rotor according to claim 2, characterized in that: The plate-like structure can be set to have a variety of different thicknesses to form a variety of the support members.

4. The pad for supporting a generator rotor according to claim 2, characterized in that: The upper surface of the support member is provided with a first positioning groove.

5. The pad for supporting a generator rotor according to claim 4, characterized in that: The plate-like structure can be bent into the first positioning grooves with various curvatures to form various support members.

6. The pad for supporting a generator rotor according to claim 5, characterized in that: A second positioning groove is provided on the top of the base, and the bottom of the support member is configured to be arc-shaped, and the curvatures of the bottoms of various support members all match the second positioning groove.

7. The pad for supporting a generator rotor according to claim 1, characterized in that: A first screw hole is provided on the top of the base, a second screw hole corresponding to the first screw hole is provided on the support member, and the support member is detachably connected to the base via bolts.

8. The pad for supporting a generator rotor according to claim 7, characterized in that: Both ends of the support member are provided with connecting edges extending in the horizontal direction, the base is provided with a lap platform corresponding to the connecting edge, the first screw hole is arranged on the lap platform, and the second screw hole is arranged on the connecting edge.

9. The pad for supporting a generator rotor according to claim 7, characterized in that: The second screw hole is constructed as a stepped hole, the diameter of the end of the stepped hole close to the base corresponds to the diameter of the first screw hole, and the diameter of the end away from the base is larger than the diameter of the first screw hole, so that the screw head of the bolt can be accommodated in the second screw hole.

10. The spacer for supporting a generator rotor according to claim 1, characterized in that: The support member is made of copper or aluminum.