Fruit juice and pulp separation equipment
By designing a fruit juice and flesh separation device including a core breaking assembly, a juice and meat separation component and a two-phase collection structure, the problems of low efficiency and high manual labor intensity in the prior art are solved, and efficient and mechanized juice and flesh separation are achieved, maintaining the quality of the juice and saving manpower.
Patent Information
- Application Number
- CN202422242859.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-09-13
AI Technical Summary
In the prior art, bayberry juice and flesh separation efficiency are low and the labor intensity is high, making it difficult to meet the needs of bayberry industry development.
A fruit juice and flesh separation equipment is designed, including a core breaking assembly, a juice and flesh separation component and a two-phase collection structure. The bayberry juice and flesh are separated by mechanized means, and the high-speed rotating filter plate and decomposition column are used to achieve the separation of the pulp and the core, and the effective separation of the juice and flesh is achieved through the driving structure and the mesh plate.
It significantly improves the processing efficiency of juice and flesh, reduces the entry of external pollutants, maintains the purity and quality of juice, and saves manpower.
Smart Images
Figure CN222967871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit processing, in particular to a juice and pulp separation device for bayberries. Background Art
[0002] Bayberry is a special fruit variety with a wide cultivation area and high yield. Its fruits are sour, sweet and juicy, with a strong flavor, and are deeply loved by consumers. Since the bayberry has a very short maturity period and is concentrated in the plum rain season with high temperature, high humidity and heavy rainfall, and there is no protective shell on the surface of the bayberry fruit, its respiration is vigorous after picking, so it is extremely perishable during storage and transportation. Therefore, the development of bayberry processing methods has become an important link restricting the development of the bayberry industry, and bayberry juice is an important bayberry product.
[0003] In the prior art, bayberries are juiced manually. After removing the bayberry pits, the bayberry fruits are put into a bucket or a vat and mashed, and then the juice is squeezed out with a clean gauze. This not only has a low efficiency of separating juice from pulp, but also has a large manual labor intensity. For this reason, we have proposed a juice and pulp separation device with high processing efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to propose a juice and pulp separation device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A juice and pulp separation device includes a machine body. A funnel-shaped feed inlet is fixedly connected to the outer wall of the top of the machine body; a box door is hinged to the outer wall of the top of the machine body; the interior of the machine body is composed of a pit-breaking assembly, a juice and pulp separation component and a two-phase collection structure.
[0007] As a further scheme of the utility model: the pit-breaking assembly includes a fixed plate fixedly connected to the inner wall of the circumference of the machine body, a filter plate rotatably fitted with the inner wall surface of the circumference of the fixed plate, more than two decomposition columns fixedly connected to the top surface of the filter plate at one end, a column fixedly connected to the center position of the top surface of the filter plate, and a motor A fixedly connected to the outer wall of the top of the machine body, and the output end of the motor A is connected to the top end of the column through a connecting shaft.
[0008] As a further solution of the utility model: the juice and pulp separation component includes a separation box fixedly connected to the inner wall of the circumference of the machine body, a channel arranged inside the separation box, a groove arranged on the corresponding side surface of the channel, a top plate slidably connected to the inner walls of the two grooves through a slider, a spring fixedly connected to the corresponding side surface of the slider and the groove, a mesh plate fixedly connected to the outer wall of the bottom of the separation box, a discharge port arranged on the inner wall of the bottom of the channel, a chute arranged on the inner wall of the bottom of the channel, a push plate slidably connected to the inner wall of the chute through a sliding block, a guide rod rotatably connected to one side surface of the push plate through a rotating shaft, and a driving structure;
[0009] The same side surface of the push plate and the inner wall of the top of the channel are fixedly connected with the same folding plate.
[0010] As a further solution of the utility model: the driving structure includes a motor B fixedly connected to the outer wall of the circumference of the machine body through a support plate, a cam rotatably connected to one side surface of the support plate, one end of the cam is connected to the output end of the motor B through a coupling, and one end of the cam is rotatably matched with one end of the guide rod through a connecting shaft.
[0011] As a further solution of the utility model: the top surface of the separation box is provided with an aggregate port.
[0012] As a further solution of the utility model: the two-phase collection structure includes a partition plate fixedly connected to the inner wall of the bottom of the machine body, two left and right liquid storage cavities separated by the partition plate, a through port arranged at the top end of the partition plate, a collection box fixedly connected to the outer wall of the circumference of the machine body, and the feed end of the collection box is connected to one end of the discharge port through a conduit.
[0013] As a further solution of the utility model: a liquid outlet pipe is fixedly connected to the outer wall of the circumference of the machine body.
[0014] Compared with the prior art, the utility model provides a juice and pulp separation device, which has the following beneficial effects:
[0015] 1. This juice and pulp separation device, through the setting of structures such as a nucleus-breaking component, a juice and pulp separation component and a two-phase collection structure, separates the juice and pulp of bayberries in a mechanized manner. It can not only process a large number of bayberries efficiently, quickly and continuously, significantly improving the processing efficiency of juice and pulp, but also the processing process is relatively closed, reducing the entry of external pollutants, helping to maintain the purity and quality of the juice, and effectively saving manpower at the same time.
[0016] 2. This juice and pulp separation device puts the washed bayberries into the machine body through the feed port. The bayberries will be scattered on the filter plate, and then the motor is started to drive the filter plate to rotate at a high speed through the column. By using the mutual collision between the bayberries and multiple decomposition columns under high-speed rotation, the effective separation of the pulp and fruit cores of the bayberries can be achieved.
[0017] 3. After the juice and pulp are pitted, the juice and pulp will be introduced into the separation box through the aggregate port after passing through the filter plate. The bayberry juice will directly pass through the mesh plate and seep out, while the pulp will remain on the mesh plate. During the operation, the driving structure is started to drive the push plate to move back and forth through the guide rod. When it approaches the top plate, it will squeeze the pulp on the mesh plate, so that the juice in it is squeezed out and directly passes through the mesh plate and seeps out. As the amount of pulp on the mesh plate increases, when the push plate squeezes the pulp residue, it will also push the top plate to move backward, so that the discharge port leaks. When the push plate is driven by the driving structure to move backward and retreat away from the top plate, the pulp residue will slide down along one side of the top plate under the action of its own weight and centrifugal force, and thus fall into the discharge port, so as to effectively separate the bayberry pulp and juice. Description of the Drawings
[0018] Figure 1 is a schematic side view structure diagram of a juice and pulp separation device proposed by the present utility model;
[0019] Figure 2 is a schematic front view sectional structure diagram of a juice and pulp separation device proposed by the present utility model;
[0020] Figure 3 is a schematic front view another sectional structure diagram of a juice and pulp separation device proposed by the present utility model;
[0021] Figure 4 is a schematic sectional structure diagram of a separation box of a juice and pulp separation device proposed by the present utility model;
[0022] Figure 5 is a schematic partial sectional structure diagram of a separation box of a juice and pulp separation device proposed by the present utility model.
[0023] In the figure: 1 body, 101 feed port, 102 liquid outlet pipe, 2 box door, 3 motor A, 4 motor B, 401 cam, 5 guide rod, 6 fixing plate, 601 filter plate, 7 separation box, 701 aggregate port, 702 discharge port, 8 liquid storage cavity, 9 partition plate, 901 through port, 10 collection box, 11 decomposition column, 12 mesh plate, 13 push plate, 14 top plate, 1401 spring, 15 folding plate. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0025] Embodiment 1
[0026] A juice and pulp separation device, such as Figures 1-5As shown in the figure, it includes a machine body 1, and a funnel-shaped feed inlet 101 is fixed to the outer wall of the top of the machine body 1 by bolts; it is convenient to place and convey the bayberries to be processed into the machine body 1.
[0027] Furthermore, the interior of the machine body 1 is sequentially composed of a kernel-breaking component, a juice and flesh separation component, and a two-phase collection structure from high to low. Among them, the kernel-breaking component includes a fixing plate 6 fixed to the inner wall of the circumference of the machine body 1 by bolts, a filter plate 601 rotatably fitted with the inner wall of the circumference of the fixing plate 6, several decomposition columns 11 fixedly connected to the top surface of the filter plate 601 at one end, a column welded to the center position of the top surface of the filter plate 601, and a motor A3 fixed to the outer wall of the top of the machine body 1 by bolts. The output end of the motor A3 is connected to the top end of the column through a connecting shaft;
[0028] Preferably, the aperture of the filter plate 601 < the particle size of the bayberry kernel;
[0029] More preferably, a box door 2 is hinged to the outer wall of the top of the machine body 1; the cleaned bayberries are put into the machine body 1 through the feed inlet 101, and the bayberries will be scattered on the filter plate 601. Then, start the motor 3 to drive the filter plate 601 to rotate at a high speed through the column, and utilize the mutual collision between the bayberries and the multiple decomposition columns 11 during high-speed rotation to effectively separate the bayberry pulp and the fruit kernel. Later, open the box door 2 to take out the fruit kernels remaining on the filter plate 601.
[0030] Furthermore, the juice and flesh separation component includes a separation box 7 fixed to the inner wall of the circumference of the machine body 1 by bolts, a channel opened inside the separation box 7, a groove opened on the corresponding side surface of the channel, a top plate 14 slidably connected to the inner walls of the two grooves through a slider, a spring 1401 welded to the slider and the corresponding side surface of the groove, a mesh plate 12 fixed to the outer wall of the bottom of the separation box 7 by bolts, a discharge port 702 opened on the bottom inner wall of the channel between the two grooves, a chute opened on the bottom inner wall of the channel, a push plate 13 slidably connected to the inner wall of the chute through a sliding block, a guide rod 5 rotatably connected to one side surface of the push plate 13 through a rotating shaft, and a driving structure for driving the push plate 13 to reciprocate back and forth;
[0031] Preferably, the mesh plate 12 is located between the push plate 13 and the top plate 14; after the pitted pulp and juice pass through the filter plate 601, they will be introduced into the separation box 7 through the aggregate port 701. The bayberry juice will directly pass through the mesh plate 12 and seep out, while the pulp will remain on the mesh plate 12. During operation, the driving structure is activated to drive the push plate 13 to move back and forth through the guide rod 5. When it approaches the top plate 14, it will squeeze the pulp on the mesh plate 12, causing the juice in it to be squeezed out and directly pass through the mesh plate 12 and seep out. As the amount of pulp on the mesh plate 12 increases, when the push plate 13 squeezes the pulp residue, it will also push the top plate 14 to move backward, thereby causing the discharge port 702 to leak. When the push plate 13 is driven by the driving structure to move backward and retreat away from the top plate 14, the pulp residue will slide down along one side of the top plate 14 under the action of its own weight and centrifugal force, and thus fall into the discharge port 702, so as to effectively separate the bayberry pulp and juice.
[0032] Preferably, an aggregate port 701 is provided on the top surface of the separation box 7;
[0033] Preferably, a folding plate 15 is welded to one side surface of the push plate 13 and the top inner wall of the channel; this prevents the pulp and juice entering from the aggregate port 701 from accidentally entering the rear of the push plate 13.
[0034] As a supplement, the driving structure includes a motor B4 fixedly connected to the circumferential outer wall of the machine body 1 through a support plate, a cam 401 rotatably connected to one side surface of the support plate, and one end of the cam 401 is connected to the output end of the motor B4 through a coupling. One end of the cam 401 forms a rotational fit with one end of the guide rod 5 through a connecting shaft; starting the motor B4 drives the cam 401 to rotate, and thus the guide rod 5 can be made to perform a reciprocating insertion movement, so that the push plate 13 realizes intermittent forward and backward movement.
[0035] Furthermore, the two-phase collection structure includes a partition plate 9 fixedly bolted to the bottom inner wall of the machine body 1, two left and right liquid storage chambers 8 separated by the partition plate 9, a through port 901 opened at the top end of the partition plate 9, and a collection box 10 fixedly bolted to the circumferential outer wall of the machine body 1. The feed end of the collection box 10 is connected to one end of the discharge port 702 through a conduit;
[0036] Preferably, the top surface of the partition plate 9 is in close contact with the bottom outer wall of the separation box 7; the pulp residue output from the discharge port 702 will directly enter the collection box 10 through the conduit for collection, and the juice passing through the mesh plate 12 will directly fall into the right liquid storage chamber 8 for preliminary collection. As the juice increases, the liquid level will rise, and the upper-layer juice for automatic preliminary clarification will pass through the through port 901 and be transferred to the left liquid storage chamber 8 for collection.
[0037] Preferably, a liquid outlet pipe 102 for discharging the juice in the left liquid storage chamber 8 is fixedly bolted to the circumferential outer wall of the machine body 1.
[0038] Working principle: The cleaned bayberries are put into the machine body 1 through the feeding port 101. The bayberries will be scattered on the filter plate 601. Then, start the motor 3 to drive the filter plate 601 to rotate at a high speed through the column. Utilize the mutual collision between the bayberries and the multiple decomposition columns 11 during high-speed rotation to effectively separate the pulp and pits of the bayberries. Later, open the box door 2 to take out the pits remaining on the filter plate 601.
[0039] After the pits are removed, the juice and pulp will pass through the filter plate 601 and be introduced into the separation box 7 through the aggregate port 701. The bayberry juice will directly seep out through the mesh plate 12, while the pulp remains on the mesh plate 12. During the operation, start the driving structure to drive the push plate 13 to move back and forth through the guide rod 5. When it approaches the top plate 14, it will squeeze the pulp on the mesh plate 12, causing the juice in it to be squeezed out and directly seep out through the mesh plate 12. As the amount of pulp on the mesh plate 12 increases, when the push plate 13 squeezes the pulp residue, it will also push the top plate 14 to move backward, thereby causing the discharge port 702 to leak. When the push plate 13 is driven by the driving structure to move backward and retreat away from the top plate 14, the pulp residue will slide down along one side of the top plate 14 under the action of its own weight and centrifugal force, thus falling into the discharge port 702 and flowing directly into the collection box 10 through the conduit for collection. The juice passing through the mesh plate 12 will directly fall into the storage cavity 8 on the right for preliminary collection. As the juice increases, the liquid level will rise, and the upper-layer juice for automatic preliminary clarification will pass through the through-port 901 and be transferred to the storage cavity 8 on the left for collection. Later, the juice in the left storage cavity 8 can be led out through the liquid outlet pipe 102.
[0040] Embodiment 2
[0041] A juice and pulp separation device, as Figure 5 shown. Based on Embodiment 1, the following supplement is made in this embodiment: The top surface of the separation box 7 is concave with the aggregate port 701 as the base point; so that the pulp and juice passing through the filter plate 601 can automatically gather at the aggregate port 701 and seep down into the separation box 7.
[0042] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A juice and pulp separation device, comprising a body (1), characterized in that: The top outer wall of the machine body (1) is fixedly connected with a funnel-shaped feed port (101); the top outer wall of the machine body (1) is hinged with a box door (2); the interior of the machine body (1) is composed of a core breaking component, a juice and meat separation component and a two-phase collection structure.
2. A juice and pulp separation device according to claim 1, characterized in that: The core breaking assembly comprises a fixing plate (6) fixedly connected to the circumferential inner wall of the machine body (1), a filter plate (601) rotatably matched with the circumferential inner wall of the fixing plate (6), two or more decomposition columns (11) with one end fixedly connected to the top surface of the filter plate (601), a column fixedly connected to the center position of the top surface of the filter plate (601), and a motor A (3) fixedly connected to the top outer wall of the machine body (1), wherein the output end of the motor A (3) is connected to the top of the column via a connecting shaft.
3. The juice and pulp separation device according to claim 1, characterized in that: The juice and meat separation component comprises a separation box (7) fixedly connected to the circumferential inner wall of the body (1), a channel arranged inside the separation box (7), a groove arranged on a side corresponding to the channel, a top plate (14) slidably connected to the inner walls of the two grooves via a slider, a spring (1401) fixedly connected to the side corresponding to the slider and the groove, a mesh plate (12) fixedly connected to the outer wall of the bottom of the separation box (7), a discharge port (702) arranged on the inner wall of the bottom of the channel, a slide groove arranged on the inner wall of the bottom of the channel, a push plate (13) slidably connected to the inner wall of the slide groove via a sliding block, a guide rod (5) rotatably connected to a side of the push plate (13) via a rotating shaft, and a driving structure; A side surface of the push plate (13) and the top inner wall of the channel are fixedly connected with a folding plate (15).
4. The juice and pulp separation device according to claim 3, characterized in that: The driving structure comprises a motor B (4) fixedly connected to the circumferential outer wall of the machine body (1) via a support plate, and a cam (401) rotatably connected to a side surface of the support plate, wherein one end of the cam (401) is connected to the output end of the motor B (4) via a coupling, and one end of the cam (401) is rotatably matched with one end of a guide rod (5) via a connecting shaft.
5. The juice and pulp separation device according to claim 4, characterized in that: The top surface of the separation box (7) is provided with a material collection opening (701).
6. The juice and pulp separation device according to claim 1, characterized in that: The two-phase collection structure comprises a partition plate (9) fixedly connected to the inner wall of the bottom of the body (1), two left and right liquid storage chambers (8) separated by the partition plate (9), a through opening (901) arranged at the top of the partition plate (9), and a collection box (10) fixedly connected to the circumferential outer wall of the body (1), wherein the feed end of the collection box (10) is connected to one end of the discharge port (702) via a conduit.
7. The juice and pulp separation device according to claim 6, characterized in that: A liquid outlet pipe (102) is fixedly connected to the circumferential outer wall of the machine body (1).