Oil cotton filling device
By designing an oil-coat assembly device, the oil-coat vibration table and visual module are used to realize the automatic identification and assembly of oil-coat absorbing cotton, which solves the problem of low manual assembly efficiency in electronic cigarette production, reduces costs and improves efficiency.
Patent Information
- Application Number
- CN202421495493.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-06-27
AI Technical Summary
In the existing electronic cigarette production, the assembly of oil-absorbing cotton and fixed base mainly relies on manual operations, resulting in high labor costs and low production efficiency.
Design an oil-coat assembly device, including an oil-coat vibration table, an oil-coat vision module and an oil-coat assembly robot, to realize automatic identification and assembly of oil-coat absorption cotton through vibration and visual recognition technology.
Mechanized assembly of oil-absorbing cotton and fixed base is realized, reducing labor costs and improving production efficiency.
Smart Images

Figure CN222967977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic cigarette production, in particular to an oil-absorbing cotton device. Background Technique
[0002] An electronic cigarette usually includes:
[0003] A housing, the housing is provided with an oil storage chamber with an opening facing downward;
[0004] A fixed base, the fixed base is installed at the bottom of the housing for blocking the opening of the oil storage chamber;
[0005] An oil-absorbing cotton, the oil-absorbing cotton is installed and fixed on the fixed base for adsorbing the e-liquid in the oil storage chamber.
[0006] The oil-absorbing cotton has a front and a back side. When the oil-absorbing cotton is loaded into the fixed base, it must be ensured that the front side is facing up. At present, the oil-absorbing cotton is mainly loaded into the fixed base by manual operation, which has a high labor cost and low production efficiency.
[0007] Therefore, the utility model is committed to researching and developing an assembly device for realizing the mechanical assembly operation of the oil-absorbing cotton and the fixed base, thereby reducing the labor cost and improving the production efficiency.
[0008] The above information disclosed in this background section is only included to enhance the understanding of the background of the present disclosure, and thus may include information that does not form the prior art already known to those of ordinary skill in the art. Summary of the Utility Model
[0009] An object of the utility model is to provide an oil-absorbing cotton device, which can realize the mechanical assembly operation of the oil-absorbing cotton and the fixed base, thereby reducing the labor cost and improving the production efficiency.
[0010] To achieve the above object, the utility model provides an oil-absorbing cotton device, including:
[0011] An oil-absorbing cotton vibrating table for vibrating the oil-absorbing cotton to turn the oil-absorbing cotton over up and down;
[0012] An oil-absorbing cotton vision module located above the oil-absorbing cotton vibrating table for visually identifying the front and back sides of the oil-absorbing cotton;
[0013] An oil-absorbing cotton manipulator for taking out the oil-absorbing cotton with the front side facing up in the oil-absorbing cotton vibrating table and loading it into the fixed base.
[0014] Optionally, the oil-absorbing cotton vibrating table is a flexible vibrating disk.
[0015] Optionally, it further includes:
[0016] An inclined feeding track, and a discharge port at the lower end of the inclined feeding track extends above the oil cotton vibrating table.
[0017] Optionally, a vibration groove is provided on the top surface of the oil cotton vibrating table, and the discharge port at the lower end of the inclined feeding track extends above the edge position of the vibration groove.
[0018] Optionally, it further includes a first conveying device for conveying a full-load jig carrying a fixed base, a second conveying device for conveying an empty jig, and a cross-moving device for transferring the jig on the first conveying device to the second conveying device.
[0019] Optionally, it further includes:
[0020] A clamping device, which is located above the first conveying device and is used for clamping and fixing the full-load jig;
[0021] A jacking device, which is located below the first conveying device and is used for jacking up the full-load jig upward.
[0022] Optionally, the first conveying device includes two relatively arranged aluminum profiles. Among them, driven wheels, driving wheels, and a conveyor belt connecting the driven wheels and the driving wheels are rotatably installed on one side of the two aluminum profiles close to each other.
[0023] Optionally, the jacking device is located between the two conveyor belts.
[0024] Optionally, the clamping device includes:
[0025] Two clamping plates, and each clamping plate is located above one of the aluminum profiles;
[0026] Two jig clamping linear driving mechanisms, and the driving end of each jig clamping linear driving mechanism is connected to one of the clamping plates, so that the two clamping plates approach each other to clamp the full-load jig or move away from each other to release the full-load jig.
[0027] Optionally, the cross-moving device includes a jig gripper for gripping the jig, a vertical linear driving mechanism for driving the jig gripper to move up and down, and a horizontal linear driving mechanism for driving the vertical linear driving mechanism to reciprocate horizontally.
[0028] The beneficial effects of the present utility model are as follows: A cotton oil loading device is provided. After the oil-absorbing cotton is placed on the oil cotton vibrating table, the oil cotton vibrating table operates, causing each oil-absorbing cotton in the tray to vibrate and turn up and down. At the same time, the oil cotton vision module visually identifies the front and back states of each oil-absorbing cotton. After determining the specific positions of the oil-absorbing cotton with the front side facing up, the cotton oil loading manipulator can take out the oil-absorbing cotton with the front side facing up from the oil cotton vibrating table and load it into the fixed base. In this way, the mechanized assembly operation of the oil-absorbing cotton and the fixed base can be completed, thereby reducing labor costs and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0030] Figure 1 Structural schematic diagram of the cotton oil loading device provided for the embodiment;
[0031] Figure 2 For Figure 1 Partial enlarged schematic diagram at position A in
[0032] In the figure:
[0033] 100, full-load fixture; 200, no-load fixture;
[0034] 1, oil cotton vibrating table; 101, vibrating groove;
[0035] 2, oil cotton vision module;
[0036] 3, cotton oil loading manipulator;
[0037] 4, inclined feeding track;
[0038] 5, first conveying device; 501, aluminum profile; 502, driven wheel; 503, conveyor belt;
[0039] 6, second conveying device;
[0040] 7, transverse movement device; 701, fixture jaw; 702, vertical linear drive mechanism; 703, horizontal linear drive mechanism;
[0041] 8, clamping device; 801, clamping plate;
[0042] 9, lifting device. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0043] In the present utility model, the mention of "embodiment" means that the specific features, structures or characteristics described in connection with the embodiment may be included in at least one embodiment of the present utility model. The term "embodiment" appearing at various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in the present utility model, as long as there is no technical contradiction or conflict, the various technical features mentioned in each embodiment can be combined in any manner to form corresponding implementable technical solutions.
[0044] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the technical field to which the present utility model belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit the present utility model.
[0045] In the description of the present utility model, the phrase "and / or" is an expression used to describe the logical relationship between objects, indicating that there can be three relationships. For example, A and / or B means: there is A, there is B, and there is both A and B at the same time. In addition, the character " / " herein generally represents an "or" logical relationship between the associated objects before and after.
[0046] In the present utility model, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantitative, primary-secondary or sequential relationships between these entities or operations.
[0047] Without further limitation, in the present utility model, the expressions "comprising", "including", "having" or other similar expressions used in the statement are intended to cover non-exclusive inclusion. These expressions do not exclude the possibility that there may be additional elements in the process, method or product including the said elements, so that the process, method or product including a series of elements may include not only those defined elements, but also other elements not explicitly listed, or elements inherent to such process, method or product.
[0048] The same as the understanding in the "Examination Guidelines", in the present utility model, expressions such as "greater than", "less than", "exceeding" are understood not to include the number itself; expressions such as "above", "below", "within" are understood to include the number itself. In addition, in the description of the embodiments of the present utility model, the meaning of "a plurality of" is two or more (including two). Similar expressions related to "many", such as "multiple groups", "multiple times", etc., are also understood in this way, unless otherwise specifically defined.
[0049] In the description of the embodiments of the present utility model, the spatially related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawings, and is only for the convenience of describing the specific embodiments of the present utility model or for the reader's understanding, rather than indicating or implying that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present utility model.
[0050] Unless otherwise clearly specified or limited, in the description of the embodiments of the present utility model, the terms "installed", "connected", "connected to", "fixed", "set", etc. shall be understood in a broad sense. For example, the "connection" may be a fixed connection, a detachable connection, or an integral setting; it may be a mechanical connection, an electrical connection, or a communication connection; it may be directly connected, or indirectly connected through an intermediate medium; it may be the communication inside two components or the interaction relationship between two components. For those skilled in the technical field to which the present utility model belongs, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0051] The present utility model provides an oil-absorbing cotton loading device for loading oil-absorbing cotton into a fixed base, which can complete the mechanized assembly operation of both the oil-absorbing cotton and the fixed base, thereby reducing labor costs and improving production efficiency.
[0052] See Figure 1 and Figure 2 , the oil-absorbing cotton loading device includes an oil-absorbing cotton vibrating table 1, an oil-absorbing cotton vision module 2, and an oil-absorbing cotton loading manipulator 3.
[0053] The oil-absorbing cotton vibrating table 1 is used to vibrate the oil-absorbing cotton so that the oil-absorbing cotton is turned over up and down; the oil-absorbing cotton vision module 2 is located above the oil-absorbing cotton vibrating table 1 and is used for visual recognition of the front and back sides of the oil-absorbing cotton; the oil-absorbing cotton loading manipulator 3 is used to take out the oil-absorbing cotton with the front side facing up in the oil-absorbing cotton vibrating table 1 and load it into the fixed base.
[0054] The oil-absorbing cotton loading device provided in this embodiment places the oil-absorbing cotton into the oil-absorbing cotton vibrating table 1. After the oil-absorbing cotton vibrating table 1 operates, the oil-absorbing cottons in the tray vibrate and turn over up and down. At the same time, the oil-absorbing cotton vision module 2 performs visual recognition on the front and back states of each oil-absorbing cotton. After determining the specific positions of the oil-absorbing cottons facing upwards, the oil-absorbing cotton manipulator 3 can take out the oil-absorbing cottons facing upwards from the oil-absorbing cotton vibrating table 1 and load them into the fixed base. Thus, the mechanized assembly operation of the oil-absorbing cotton and the fixed base can be completed, thereby reducing labor costs and improving production efficiency.
[0055] Optionally, the oil-absorbing cotton vibrating table 1 is a flexible vibrating disk. The flexible vibrating disk occupies less space and has a higher sorting efficiency. Therefore, it can effectively improve the structural compactness and production efficiency of the oil-absorbing cotton loading device.
[0056] In this embodiment, the oil-absorbing cotton loading device further includes an inclined feeding track 4. The discharge port at the lower end of the inclined feeding track 4 extends above the oil-absorbing cotton vibrating table 1, and workshop workers can add the oil-absorbing cotton to the oil-absorbing cotton vibrating table 1 through the inclined feeding track 4.
[0057] The top surface of the oil-absorbing cotton vibrating table 1 is provided with a vibration groove 101. The discharge port at the lower end of the inclined feeding track 4 extends above the edge position of the vibration groove 101 to avoid interference with the oil-absorbing cotton manipulator 3 taking materials from the vibration groove 101 as much as possible.
[0058] The oil-absorbing cotton loading device further includes a first conveying device 5 for conveying the full-load jig 100 carrying the fixed base, a second conveying device 6 for conveying the empty jig 200, and a cross-moving device 7 for transferring the jig on the first conveying device 5 to the second conveying device 6. Among them, the feeding directions of the first conveying device 5 and the second conveying device 6 are opposite.
[0059] The oil-absorbing cotton loading device further includes a clamping device 8 and a lifting device 9. The clamping device 8 is located above the first conveying device 5 and is used to clamp and fix the full-load jig 100. The lifting device 9 is located below the first conveying device 5 and is used to lift the full-load jig 100 upwards.
[0060] The first conveying device 5 includes two relatively arranged aluminum profiles 501. Among them, driven wheels 502, driving wheels, and conveyor belts 503 connecting the driven wheels 502 and the driving wheels are rotatably installed on one side of the two aluminum profiles 501 close to each other. The lifting device 9 is located between the two conveyor belts 503.
[0061] The clamping device 8 includes two clamping plates 801 and two jig linear drive mechanisms. Each of the clamping plates 801 is located above one of the aluminum profiles 501; the drive end of each of the jig linear drive mechanisms is connected to one of the clamping plates 801, so that the two clamping plates 801 approach each other and clamp the full-load jig 100 or move away from each other and release the full-load jig 100.
[0062] In this embodiment, the transverse movement device 7 includes a jig gripper 701 for gripping the jig, a vertical linear drive mechanism 702 for driving the jig gripper 701 to move up and down, and a horizontal linear drive mechanism 703 for driving the vertical linear drive mechanism 702 to reciprocate in the horizontal direction.
[0063] The oil-absorbing cotton loading device provided in this embodiment has the following detailed production process:
[0064] S10: The conveyor belt 503 of the first conveying device 5 conveys the full-load jig 100 to above the lifting device 9;
[0065] S20: The lifting device 9 jacks up the full-load jig 100 upward so that the full-load jig 100 is flush with the clamping device 8;
[0066] S30: The two jig linear drive mechanisms extend, so that the two clamping plates 801 approach each other and clamp the full-load jig 100;
[0067] S40: The oil-absorbing cotton manipulator 3 takes out the oil-absorbing cotton with the front side facing up from the oil-absorbing cotton vibrating table 1 and loads it into the fixed base of the full-load jig 100;
[0068] S50: The two jig linear drive mechanisms retract, and the lifting device 9 moves downward to place the full-load jig 100 back on the conveyor belt 503 of the first conveying device 5;
[0069] S60: The downstream blanking manipulator or worker takes out the fixed base with the oil-absorbing cotton in the full-load jig 100 from the full-load jig 100. The full-load jig 100 becomes an empty-load jig 200 and moves to the transverse movement device 7 along with the first conveying device 5;
[0070] S70: The jig gripper 701, the vertical linear drive mechanism 702, and the horizontal linear drive mechanism 703 cooperate to transfer the empty-load jig 200 on the first conveying device 5 to the first conveying device 5 so as to recycle the empty-load jig 200.
[0071] Optionally, the top surface of the aluminum profile 501 is higher than the top surface of the conveyor belt 503. Therefore, before the clamping device 8 clamps, the full-load jig 100 can pass under the clamping device 8 to avoid interference of the clamping device 8 with the transportation of the full-load jig 100.
[0072] It should be noted that the linear drive mechanism mentioned in the present utility model can be a cylinder, a hydraulic cylinder, an electric cylinder, or a motor screw linear module, etc. The present utility model does not limit the specific structural form of the linear drive mechanism.
[0073] In summary, the oil-absorbing cotton loading device provided in this embodiment has the following advantages: the oil-absorbing cotton vibration table 1 makes each piece of oil-absorbing cotton vibrate and turn up and down; the oil-absorbing cotton vision module 2 is used to identify the oil-absorbing cotton with the front side facing up, and then the oil-absorbing cotton loading manipulator 3 is driven to load the oil-absorbing cotton with the front side facing up into the fixed base. Thus, the mechanized assembly operation of the oil-absorbing cotton and the fixed base is completed, thereby reducing the labor cost and improving the production efficiency.
[0074] Finally, it should be noted that although the above embodiments have been described in the text and drawings of the specification of the present application, the patent protection scope of the present application cannot be limited thereby. Any technical solutions obtained by equivalent structure or equivalent process substitution or modification based on the essential concept of the present application by using the content recorded in the text and drawings of the specification of the present application, as well as the technical solutions of the above embodiments directly or indirectly implemented in other related technical fields, are all included in the patent protection scope of the present application.
Claims
1. An oil-filled cotton device, characterized in that: include: An oil-absorbing cotton vibration table (1), the oil-absorbing cotton vibration table (1) being used to vibrate the oil-absorbing cotton so that the oil-absorbing cotton turns upside down; An oil-absorbing cotton visual module (2), the oil-absorbing cotton visual module (2) being located above the oil-absorbing cotton vibration platform (1) and being used for visually identifying the front and back sides of the oil-absorbing cotton; An oil-absorbing cotton loading robot (3) is used to take out the oil-absorbing cotton with its front side facing upward from the oil-absorbing cotton vibration table (1) and load it into a fixed base.
2. The oil-filled cotton device according to claim 1, characterized in that: The oil-cotton vibration table (1) is a flexible vibration plate.
3. The oil-filled cotton device according to claim 1, characterized in that: Also includes: An inclined feeding track (4), wherein a discharge port at a lower end of the inclined feeding track (4) extends to above the oil-cotton vibration table (1).
4. The oil-filled cotton device according to claim 3, characterized in that: A vibration groove (101) is provided on the top surface of the oil-cotton vibration table (1), and a discharge port at the lower end of the inclined feeding track (4) extends to above the edge of the vibration groove (101).
5. The oil-filled cotton device according to claim 1, characterized in that: It also includes a first conveying device (5) for conveying a fully loaded jig (100) with a fixed base, a second conveying device (6) for conveying an empty jig (200), and a transverse movement device (7) for transferring the jig on the first conveying device (5) to the second conveying device (6).
6. The oil-filled cotton device according to claim 5, characterized in that: Also includes: A clamping device (8), the clamping device (8) being located above the first conveying device (5) and being used to clamp and fix the fully loaded fixture (100); A lifting device (9), the lifting device (9) is located below the first conveying device (5) and is used to lift the fully loaded fixture (100) upwards.
7. The oil-filled cotton device according to claim 6, characterized in that: The first conveying device (5) comprises two aluminum profiles (501) arranged opposite to each other, wherein a driven wheel (502), a driving wheel, and a conveyor belt (503) connecting the driven wheel (502) and the driving wheel are rotatably mounted on the sides of the two aluminum profiles (501) close to each other.
8. The oil-filled cotton device according to claim 7, characterized in that: The lifting device (9) is located between the two conveyor belts (503).
9. The oil-filled cotton device according to claim 7, characterized in that: The clamping device (8) comprises: Two clamping plates (801), each of the clamping plates (801) is located above one of the aluminum profiles (501); Two jig linear drive mechanisms, each of the jig linear drive mechanisms having a drive end connected to one of the clamps (801), such that the two clamps (801) move closer to each other and clamp the fully loaded jig (100) or move away from each other and release the fully loaded jig (100).
10. The oil-filled cotton device according to claim 5, characterized in that: The transverse movement device (7) comprises a fixture clamping jaw (701) for clamping the fixture, a vertical linear drive mechanism (702) for driving the fixture clamping jaw (701) to move up and down, and a horizontal linear drive mechanism (703) for driving the vertical linear drive mechanism (702) to reciprocate in a horizontal direction.