Spray drying system

By introducing a rotor dehumidification and cyclone separation device into the spray drying system, the problems of excessive moisture and insufficient purity of the material during the spray drying process are solved, and more efficient drying and material purity are achieved.

CN222969189UActive Publication Date: 2025-06-13GUANGDONG NANKUN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422174945.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-06-13
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

During spray drying, excessive moisture content of the material leads to adhesion to the drying system structure, affecting collection and structural damage. At the same time, the material may contain more water vapor after drying, affecting the purity.

Method used

A spray drying system is designed, including a spray drying device, a rotor dehumidification device, a cyclone separation device, a bag dust removal device, a blower and an exhaust fan. The material is initially dehumidified by a rotary wheel dehumidification device, reducing the moisture content, and then spray-drying. The cyclone separation device is used for solid-liquid separation to improve the purity of the material.

Benefits of technology

It effectively reduces the risk of materials adhering to the drying system structure, improves the drying effect and the purity of materials, and enhances the working reliability of each device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222969189U_ABST
Patent Text Reader

Abstract

The utility model discloses a spray drying system which comprises a spray drying device, a rotating wheel dehumidification device, a cyclone separation device, a cloth bag dust removal device, an air inlet fan and an exhaust fan, the rotating wheel dehumidification device and the air inlet fan are both connected and communicated with the spray drying device, the spray drying device is connected and communicated with the cyclone separation device, and the cloth bag dust removal device is connected and communicated with the exhaust fan. And the exhaust fan and the cloth bag dust removal device are connected and communicated with the cyclone separation device. The rotary wheel dehumidification device is arranged, so that materials entering the spray drying device can be primarily dehumidified, the water content of the materials is effectively reduced firstly, then the materials are dried, and the drying effect can be guaranteed; and the cyclone separation device can be used for conveniently carrying out solid-liquid separation on the material treated by the spray drying device, so that water vapor is prevented from remaining in the material, and the purity of the finally obtained material is improved.
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Description

Technical Field

[0001] The utility model relates to the field of feed additive material drying and processing, in particular to a spray drying system. Background Art

[0002] Spray drying is a common method for drying materials at present. The material can contact with hot air in the drying chamber, so that the moisture in the material can be vaporized, thereby realizing the drying of the material. Since spray drying can directly dry the material into a powdery or granular product, spray drying is often used in the production and processing of feed additives.

[0003] However, in actual processing, on the one hand, before the material enters the spray drying, its moisture content may be too high, and it is impossible to effectively dry it sufficiently only by spray drying. In addition, after spray drying, the material may still have too high moisture content after spray drying. At this time, the material is likely to adhere to various structures of the drying system, which is not only not conducive to the collection of the material, but also likely to cause damage to other structures.

[0004] On the other hand, the material after spray drying may contain more gases such as water vapor, and it is difficult to ensure that the purity of the material meets the requirements. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a spray drying system, which can solve one or more of the above problems.

[0006] According to one aspect of the utility model, a spray drying system is provided, which includes a spray drying device, a rotary dehumidification device, a cyclone separation device, a bag dust removal device, a blower and an exhaust fan.

[0007] The rotary dehumidification device and the blower are both connected and communicated with the spray drying device. The spray drying device is connected and communicated with the cyclone separation device. The exhaust fan and the bag dust removal device are both connected and communicated with the cyclone separation device.

[0008] The beneficial effects of the present utility model are as follows: In the present utility model, the spray drying device can be used for drying materials, such as feed additive materials. The air inlet fan can facilitate the supply of hot air. By setting a rotary dehumidification device, the materials entering the spray drying device can be preliminarily dehumidified. First, effectively reducing the water content of the materials and then drying can ensure the drying effect, thereby effectively reducing the adhesion of materials to the spray drying device and subsequent processing devices such as the cyclone separation device and the bag dust removal device, improving the working reliability of each device. Moreover, the present utility model is also provided with a cyclone separation device, which can facilitate the solid-liquid separation of the materials processed by the spray drying device, avoid the retention of water vapor, etc. in the materials, improve the purity of the finally obtained materials, and the separated gas can be discharged through the exhaust fan, while the materials can be collected through the bag dust removal device.

[0009] In some embodiments, the spray drying device includes a spray tower and a bracket. The spray tower is installed on the bracket. A cavity is provided inside the spray tower. The air inlet fan is connected to the spray tower and is in communication with the cavity.

[0010] In some embodiments, the spray tower is provided with a drying chamber. The drying chamber is provided with an inner cavity, and the inner cavity is in communication with the cavity. The setting of the drying chamber can facilitate the drying of materials in the inner cavity.

[0011] In some embodiments, the present utility model further includes an air pipe and a first discharge pipe. The air inlet fan is connected to the spray tower through the air pipe, and the cyclone separation device is connected to the drying chamber through the first discharge pipe.

[0012] In some embodiments, the present utility model further includes a feed pipe and a conveying pipe. The feed pipe and the conveying pipe are connected and in communication. The feed pipe is connected and in communication with the spray drying device, and the conveying pipe is connected and in communication with the rotary dehumidification device. Materials can be fed from the rotary dehumidification device into the spray drying device through the conveying pipe and the feed pipe.

[0013] In some embodiments, the conveying pipe is connected and in communication with the bag dust removal device. Thus, the bag dust removal device can also be directly connected to the rotary dehumidification device through the conveying pipe. For materials with lower drying requirements, they can be dehumidified only by the rotary dehumidification device and then transported to the bag dust removal device for collection without drying through the spray drying device.

[0014] In some embodiments, the present utility model further includes a second discharge pipe. The second discharge pipe is connected and in communication with the conveying pipe, and the second discharge pipe is connected and in communication with the cyclone separation device. Thus, the materials output by the cyclone separation device can also share the second discharge pipe to be output to the bag dust removal device, reducing the pipeline layout requirements.

[0015] In some embodiments, the present utility model further includes a discharge pipe, and the discharge pipe is connected and communicated with the bag dust removal device. The arrangement of the discharge pipe facilitates the output of the materials collected in the bag dust removal device. Description of the Drawings

[0016] Figure 1 It is a front view of the structural schematic diagram of a spray drying system according to an embodiment of the present utility model.

[0017] Figure 2 It is a top view of the structural schematic diagram of a spray drying system according to an embodiment of the present utility model.

[0018] Figure 3 It is a structural schematic diagram of the spray drying device of a spray drying system according to an embodiment of the present utility model.

[0019] In the figure: 1. Spray drying device, 2. Rotary wheel dehumidification device, 3. Cyclone separation device, 4. Bag dust removal device, 5. Inlet fan, 6. Exhaust fan, 7. Air pipe, 8. First discharge pipe, 9. Feed pipe, 10. Conveyor pipe, 20. Second discharge pipe, 30. Discharge pipe, 11. Spray tower, 12. Support, 111. Cavity, 112. Drying chamber, 113. Inner cavity. Detailed Embodiments

[0020] The structural principle and working principle of the present utility model will be further described in detail below with reference to the accompanying drawings.

[0021] Refer to Figure 1 、 Figure 2 and Figure 3 , a spray drying system of the present utility model includes a spray drying device 1, a rotary wheel dehumidification device 2, a cyclone separation device 3, a bag dust removal device 4, an inlet fan 5 and an exhaust fan 6.

[0022] The spray drying device 1 includes a spray tower 11 and a support 12. The spray tower 11 is fixedly installed on the support 12 by bolts. A cavity 111 is provided inside the spray tower 11, and a drying chamber 112 is further provided inside the spray tower 11. An inner cavity 113 is provided inside the drying chamber 112, and the inner cavity 113 is communicated with the cavity 111.

[0023] This spray drying system further includes an air pipe 7 and a first discharge pipe 8. The air outlet of the inlet fan 5 is connected to one end of the air pipe 7 through a flange, and the other end of the air pipe 7 is connected to the side of the spray tower 11 through a flange. After connection, the inlet fan 5 is communicated with the cavity 111 through the air pipe 7, that is, the inlet fan 5 is connected and communicated with the spray drying device 1.

[0024] One end of the first discharge pipe 8 is fixedly connected to the side of the drying chamber 112 through a flange, and the other end of the first discharge pipe 8 is fixedly connected to the cyclone separator 3 through a flange. After connection, the cyclone separator 3 is communicated with the inner cavity 113, that is, the spray drying device 1 and the cyclone separator 3 are connected and communicated with each other.

[0025] This spray drying system further includes a feed pipe 9 and a conveying pipe 10. The sides of the feed pipe 9 and the conveying pipe 10 are fixedly connected by welding, and after connection, the feed pipe 9 and the conveying pipe 10 are communicated with each other. The feed pipe 9 is fixedly connected to the bottom of the spray tower 11 of the spray drying device 1 through bolts, and the feed pipe 9 is communicated with the inner cavity 113. In addition, a valve can be installed on the feed pipe 9 to switch the feed pipe 9 on and off.

[0026] One end of the conveying pipe 10 is fixedly connected to the rotary wheel dehumidification device 2 through bolts. After setting, the conveying pipe 10 and the rotary wheel dehumidification device 2 are communicated with each other, that is, the rotary wheel dehumidification device 2 can be connected and communicated with the spray drying device 1.

[0027] The other end of the conveying pipe 10 is fixedly connected to the bag dust removal device 4 through bolts. After setting, the conveying pipe 10 and the bag dust removal device 4 are communicated with each other, that is, the rotary wheel dehumidification device 2 can also be connected and communicated with the bag dust removal device 4.

[0028] This spray drying system further includes a second discharge pipe 20. The sides of the second discharge pipe 20 and the material conveying pipe 10 are fixedly connected by welding, and after connection, the second discharge pipe 20 and the material conveying pipe 10 are communicated with each other. The second discharge pipe 20 is also fixedly connected to the bottom of the cyclone separator 3 through bolts. After connection, the second discharge pipe 20 and the cyclone separator 3 are communicated with each other, so that the cyclone separator 3 can be connected and communicated with the bag dust removal device 4.

[0029] The bag dust removal device 4 can also be connected and communicated with the exhaust fan 6 through a pipeline.

[0030] This spray drying system further includes a discharge pipe 30. The discharge pipe 30 is fixedly connected to the bag dust removal device 4 through bolts, and after setting, the discharge pipe 30 and the bag dust removal device 4 are communicated with each other. A motor can be arranged on the discharge pipe 30 to provide discharge power.

[0031] When this spray drying system is in use, materials such as feed additive materials to be dried can rely on an external power source, such as a raw material pump, etc., to be input into the rotary wheel dehumidification device for dehumidification to initially reduce the moisture contained in the materials, and then the materials can be conveyed into the inner cavity 113 of the drying chamber 112 through the conveying pipe 10 and the feed pipe 9.

[0032] Meanwhile, the air inlet fan 5 can be connected to an external hot air supply device, so that hot air can enter the cavity 111 of the spray drying device 1 under the operation of the air inlet fan 5, and then enter the inner cavity 113 to contact the materials in the inner cavity 113 to dry the materials.

[0033] The dried materials can be input into the cyclone separation device 3 through the first discharge pipe 8. The cyclone separation device 3 can separate the materials and the water vapor contained in the materials. The separated water vapor can be output under the operation of the exhaust fan 6. Meanwhile, the obtained separated materials can be transported to the bag dust removal device 4 through the conveying pipe 10. Thus, the bag dust removal device 4 can collect the dried materials after solid-liquid separation. When the materials in the bag dust removal device 4 are needed, the discharge pipe 30 can be opened to discharge the materials to the outside.

[0034] In the present utility model, by providing a rotary wheel dehumidification device 2 to preliminarily dehumidify the materials, the water content of the materials can be effectively reduced, and then drying can ensure the drying effect. In this way, the adhesion of the materials to the spray drying device 1 and subsequent processing devices such as the cyclone separation device 3 and the bag dust removal device 4 can be effectively reduced, and the working reliability of each device can be improved.

[0035] The present utility model is also provided with a cyclone separation device 3, which can facilitate the solid-liquid separation of the materials processed by the spray drying device 1, avoid the retention of water vapor and the like in the materials, and improve the purity of the finally obtained materials.

[0036] In addition, for materials with lower drying requirements, after the materials are dehumidified by the rotary wheel dehumidification device 2, they can be directly transported to the bag dust removal device 4 through the conveying pipe 10 for material collection without passing through the spray drying device 1 or the cyclone separation device 3.

[0037] The above are only some embodiments of the present utility model. For those of ordinary skill in the art, without departing from the creative concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model.

Claims

1. A spray drying system, characterized in that: It includes spray drying device, rotary dehumidification device, cyclone separation device, bag dust removal device, air intake fan and exhaust fan. The rotary dehumidification device and the air inlet fan are both connected and communicated with the spray drying device, the spray drying device is connected and communicated with the cyclone separation device, and the exhaust fan and the bag dust removal device are both connected and communicated with the cyclone separation device.

2. The spray drying system according to claim 1, characterized in that: The spray drying device comprises a spray tower and a bracket, wherein the spray tower is mounted on the bracket, a cavity is arranged in the spray tower, the air inlet fan is connected to the spray tower, and the air inlet fan is in communication with the cavity.

3. The spray drying system according to claim 2, characterized in that: The spray tower is provided with a drying chamber, the drying chamber is provided with an inner cavity, and the inner cavity is communicated with the cavity body.

4. The spray drying system according to claim 3, characterized in that: It comprises an air pipe and a first discharge pipe, the air inlet fan is connected with the spray tower through the air pipe, and the cyclone separation device is connected with the drying chamber through the first discharge pipe.

5. The spray drying system according to claim 1, characterized in that: It comprises a feed pipe and a delivery pipe, wherein the feed pipe and the delivery pipe are connected and communicated with each other, the feed pipe is connected and communicated with a spray drying device, and the delivery pipe is connected and communicated with a rotary dehumidification device.

6. The spray drying system according to claim 5, characterized in that: The conveying pipe is connected and communicated with the bag dust removal device.

7. The spray drying system according to claim 6, characterized in that: It comprises a second discharge pipe, wherein the second discharge pipe is connected and communicated with the conveying pipe, and the second discharge pipe is connected and communicated with the cyclone separation device.

8. The spray drying system according to claim 1, characterized in that: It comprises a discharge pipe, which is connected and communicated with the bag dust removal device.