Efficient dryer tail gas dust removal device
By designing a high-efficiency dryer exhaust dust removal device including dust collector body, connecting pipe, ash storage box, drawer and cleaning brush, the pipeline blockage and safety hazards caused by dust particles in the exhaust in the cyclone dust removal device are solved, and the effective cleaning of the inner wall of the connecting pipe is achieved.
Patent Information
- Application Number
- CN202421561508.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2034-07-04
AI Technical Summary
When used, the existing cyclone dust removal device contains more fine dust particles in the exhaust gas that is overdried after the material is dried, resulting in blockage of the pipeline, and the blocked material is prone to internal combustion to cause major safety hazards.
A high-efficiency dryer exhaust dust removal device is designed, including the dust collector body, connecting pipe, ash storage box, drawer and cleaning brush. The short brush and long brush are driven to rotate through the electric slide rail to clean the inner wall of the connecting pipe to prevent dust particles from adhering and blocking.
It effectively avoids blockage caused by dust particles adhering to the inner wall of the connecting pipe, and at the same time, the inner wall of the connecting pipe is cleaned, reducing safety hazards.
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Figure CN222969498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tail gas dust removal device for an efficient dryer, in particular to a tail gas dust removal device for an efficient dryer applied to the technical field of tail gas treatment equipment for large dryers. Background Art
[0002] A dryer refers to a mechanical device that uses heat energy to reduce the moisture content of materials and is used for drying objects. Currently, during the production of starch, a large amount of tail gas is generated after the tube bundle dryer dries the materials. If the tail gas is directly discharged into the air, it is easy to cause environmental pollution and affect people's living health. Therefore, the treatment of tail gas dust is particularly important. Reducing the potential safety hazard of stored materials in the pipeline has always been the most difficult problem to solve in the starch production process. When removing dust from the dried tail gas, generally a cyclone dust removal device is used for dust removal treatment, which is a key process in the corn starch production process and can effectively reduce the dust content in the tail gas and reduce air pollution.
[0003] The specification of Chinese Patent CN217526867U discloses a tail gas dust removal device for a large dryer, including a housing, a primary spraying assembly, a first-stage adsorption packing layer, a cooling assembly, a second-stage adsorption packing layer, a dust removal washing assembly, and a demister; the housing is of a vertical structure, with legs provided at the lower part of the housing, a water outlet provided at the bottom of the housing, an air outlet provided at the top, and a tail gas inlet further provided on the outer edge of the lower part; the primary spraying assembly is arranged above the tail gas inlet of the housing; the first-stage adsorption packing layer, the cooling assembly, the second-stage adsorption packing layer, the dust removal washing assembly, and the demister are sequentially arranged in the housing from bottom to top. The utility model realizes the dual functions of cooling and dust removal, ensuring the dust removal effect; the setting of the manhole facilitates personnel to enter the interior of the housing for maintenance and replacement of the packing layer; the transparent window can observe the internal working state at any time to ensure production safety; the setting of the primary spraying assembly further increases the dust removal effect and can wash and clean the sediments at the bottom of the housing.
[0004] When the existing cyclone dust removal device is in use, the over-dried tail gas after material drying contains a large number of fine dust particles. The dust materials accumulate in the pipeline when passing through the pipeline, causing pipeline blockage, and the blocked materials are prone to internal combustion in the pipeline, posing a major safety hazard. Summary of the Invention
[0005] Aiming at the above-mentioned prior art, the technical problem to be solved by the utility model is that when the existing cyclone dust removal device is in use, the over-dried tail gas after material drying contains a large number of fine dust particles. The dust materials accumulate in the pipeline when passing through the pipeline, causing pipeline blockage, and the blocked materials are prone to internal combustion in the pipeline, posing a major safety hazard.
[0006] To solve the above problems, the present utility model provides an efficient dust removal device for the tail gas of a dryer, which includes a dust removal machine body. A discharge port is drilled at the bottom end of the dust removal machine body. A connecting pipe is threadedly connected to the bottom end of the discharge port. A dust storage box is provided at the bottom end of the connecting pipe. A connecting port is drilled at the top end of the dust storage box, and the connecting port is threadedly connected to the connecting pipe. A sealing ring is sleeved between the connecting port and the connecting pipe. A drawer is slidably connected to the side end of the dust storage box. An annular sliding groove is fixedly connected to the inner top wall of the dust storage box located outside the connecting port. An electric sliding rail is fixedly connected to the annular sliding groove. A short brush is slidably connected to the electric sliding rail. A slider is slidably connected to the electric sliding rail. A first clamping groove is drilled at one end of the slider away from the electric sliding rail. A first clamping block is fixedly connected to one end of the short brush close to the slider, and the first clamping block is clamped with the first clamping groove and is fixedly connected by a first bolt in a threaded manner. The top end of the short brush is detachably connected with a long brush. A second clamping groove is drilled at the top end of the short brush. A second clamping block is fixedly connected to the bottom end of the long brush, and the second clamping block is clamped with the second clamping groove and is fixedly connected by a second bolt in a threaded manner.
[0007] In the above tail gas dust removal device, it effectively achieves the effect of avoiding the adhesion of dust particles to the inner wall of the connecting pipe and causing blockage, and at the same time cleaning the inner wall of the connecting pipe.
[0008] As a further improvement of the present application, the short brush and the long brush respectively abut against the inner walls of the connecting port and the connecting pipe.
[0009] As a further improvement of the present application, the drawer is located below the slider.
[0010] As a further improvement of the present application, a notch is provided on the inner wall of one side of the drawer close to the dust storage box. A baffle is rotatably connected to the inner wall of the notch through a second rotating shaft, and the baffle is clamped with the inner wall of the drawer.
[0011] As another improvement of the present application, magnetic blocks are embedded and installed on the notch and the surface of the baffle close to the notch, and the two magnetic blocks attract each other.
[0012] As a supplementary improvement of the present application, a steel rope extending outside the drawer is fixedly connected to the lower part of one end of the baffle close to the drawer. A first rotating shaft is rotatably connected to one end of the drawer away from the dust storage box, and the steel rope is wound around the surface of the first rotating shaft.
[0013] As a supplementary improvement of the present application, a screwing shaft is fixedly connected to the side end of the magnetic block, and a screwing shaft is fixedly connected to the side end of the first rotating shaft. A corresponding rectangular groove is drilled at one end of the screwing shaft away from the first rotating shaft and on the drawer located directly above. A U-shaped rod is inserted into the rectangular groove.
[0014] In summary, the present solution can be implemented as follows: When using the dust collector body to remove dust from the tail gas of the dryer, a connecting pipe with a matching length can be selected first, and the two ends are respectively fixed by threading to the discharge port and the connection port, and the sealing performance is enhanced by using a sealing ring. Subsequently, the second block is inserted into the second slot and fixed by threading with the second bolt, thereby splicing the long brush and the short brush. At this time, the drawer is pulled out, and the short brush and the long brush are passed through the side end of the ash storage box and inserted into the connecting pipe through the connection port. Then, the first block is inserted into the first slot and fixed by threading with the first bolt. At this time, the long brush abuts against the inner wall of the connecting pipe, and the short brush abuts against the inner wall of the connection port. The drawer is inserted into the ash storage box, and the dust collector body is started to perform tail gas dust removal. At the same time, the electric slide rail is started to drive the short brush and the long brush to rotate to wipe the inner wall of the connecting pipe, and the dust particles generated after the treatment of the dust collector body are scraped from the connecting pipe into the drawer for collection, effectively achieving the effect of preventing the inner wall of the connecting pipe from sticking with dust particles and causing blockage, and at the same time cleaning the inner wall of the connecting pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Isometric view of the dust collector according to the first and second embodiments of the present application;
[0016] Figure 2 Installation structure diagram of the dust collector according to the first embodiment of the present application;
[0017] Figure 3 Top view of the inside of the ash storage box according to the first embodiment of the present application;
[0018] Figure 4 For the present application Figure 3 Enlarged view at A;
[0019] Figure 5 Installation structure diagram of the cleaning brush according to the first embodiment of the present application;
[0020] Figure 6 Drawer structure diagram according to the second embodiment of the present application;
[0021] Figure 7 For the present application Figure 6 Enlarged view at B.
[0022] Explanation of the reference numerals in the drawings:
[0023] 1. Dust collector body; 2. Discharge port; 3. Connecting pipe; 4. Ash storage box; 5. Drawer; 6. Wrenching shaft; 7. Sealing ring; 8. Connection port; 9. Annular chute; 10. Short brush; 11. Slide block; 12. Electric slide rail; 13. Long brush; 14. First slot; 15. First bolt; 16. First block; 17. Second block; 18. Baffle; 19. Steel wire rope; 20. Magnetic block; 21. First rotating shaft; 22. Rectangular groove; 23. U-shaped rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following will make a detailed description of two implementation manners of the present application in conjunction with the accompanying drawings.
[0025] The first implementation manner:
[0026] Figures 1-5 An efficient dust removal device for the tail gas of a dryer is shown, including a dust removal machine body 1. A discharge port 2 is drilled at the bottom end of the dust removal machine body 1. A connecting pipe 3 is threadedly connected to the bottom end of the discharge port 2. A dust storage box 4 is provided at the bottom end of the connecting pipe 3. A connection port 8 is drilled at the top end of the dust storage box 4, and the connection port 8 is threadedly connected to the connecting pipe 3. A sealing ring 7 is sleeved between the connection port 8 and the connecting pipe 3. A drawer 5 is slidably connected to the side end of the dust storage box 4. An annular chute 9 is fixedly connected to the inner top wall of the dust storage box 4 outside the connection port 8. An electric slide rail 12 is fixedly connected to the annular chute 9. A short brush 10 is slidably connected to the electric slide rail 12. A slider 11 is slidably connected to the electric slide rail 12. A first card slot 14 is drilled at one end of the slider 11 away from the electric slide rail 12. A first card block 16 is fixedly connected to one end of the short brush 10 close to the slider 11, and the first card block 16 is engaged with the first card slot 14 and is threadedly fixed by a first bolt 15. The top end of the short brush 10 is detachably connected to a long brush 13. A second card slot is drilled at the top end of the short brush 10. A second card block 17 is fixedly connected to the bottom end of the long brush 13, and the second card block 17 is engaged with the second card slot and is threadedly fixed by a second bolt. The short brush 10 and the long brush 13 respectively abut against the inner walls of the connection port 8 and the connecting pipe 3. The drawer 5 is located below the bottom end of the slider 11.
[0027] This solution can achieve that when using the dust removal machine body 1 to remove dust from the tail gas of the dryer, a connecting pipe 3 with a matching length can be selected first, and the two ends are respectively threadedly fixed to the discharge port 2 and the connection port 8, and the sealing performance is increased through the sealing ring 7. Then, the second card block 17 is inserted into the second card slot and threadedly fixed by the second bolt, so as to splice the long brush 13 and the short brush 10. At this time, the drawer 5 is pulled out, and the short brush 10 and the long brush 13 are inserted into the connecting pipe 3 through the connection port 8 from the side end of the dust storage box 4. Then, the first card block 16 is inserted into the first card slot 14 and threadedly fixed by the first bolt 15. At this time, the long brush 13 abuts against the inner wall of the connecting pipe 3, and the short brush 10 abuts against the inner wall of the connection port 8. The drawer 5 is inserted into the dust storage box 4, and the dust removal machine body 1 is turned on to perform tail gas dust removal. At the same time, the electric slide rail 12 is turned on to drive the short brush 10 and the long brush 13 to rotate and wipe the inner wall of the connecting pipe 3, and the dust particles generated after the treatment of the dust removal machine body 1 are scraped from the connecting pipe 3 into the drawer 5 for collection, effectively achieving the effect of avoiding the adhesion of dust particles to the inner wall of the connecting pipe 3 and causing blockage, and at the same time cleaning the inner wall of the connecting pipe 3.
[0028] The second implementation manner:
[0029] Figure 1 and Figures 6-7It is shown that a notch is provided on the inner wall of the drawer 5 close to one side of the ash storage box 4. A baffle 18 is rotatably connected to the inner wall of the notch through a second rotating shaft. Magnets 20 are embedded and installed on both the surface of the baffle 18 close to the notch of the drawer 5 and the surface of the baffle 18 close to the notch. The two magnets 20 attract each other. A steel cable 19 extending outside the drawer 5 is fixedly connected to the lower part of the baffle 18 close to the drawer 5. One end of the drawer 5 far from the ash storage box 4 is rotatably connected to a first rotating shaft 21, and the steel cable 19 is wound around the surface of the first rotating shaft 21. A screwing shaft 6 is fixedly connected to the side end of the first rotating shaft 21. Corresponding rectangular slots 22 are drilled on both the end of the screwing shaft 6 far from the first rotating shaft 21 and the drawer 5 directly above. A U-shaped rod 23 is inserted into the rectangular slot 22.
[0030] This solution can achieve that when the dust collector body 1 is enabled, the U-shaped rod 23 can be pulled out of the rectangular slot 22, and then the screwing shaft 6 is held by hand to rotate the first rotating shaft 21 to drive the steel cable 19 to rotate, pulling the baffle 18 to abut against the cross-section of the drawer 5. At this time, the U-shaped rod 23 is inserted into the rectangular slot 22 to position the screwing shaft 6, thereby fixing the position of the baffle 18. At the same time, the baffle 18 and the cross-section of the drawer 5 are attracted to each other by the magnets 20 for reinforcement. At this time, the drawer 5 can be inserted into the ash storage box 4 for dust collection. When it is full and needs to be cleaned, the drawer 5 can be pulled out and the U-shaped rod 23 can be removed. At this time, the magnets 20 on the baffle 18 and the notch of the drawer 5 can be separated, so as to open the baffle 18, so that the internal dust can be poured out obliquely, avoiding the need to turn the drawer 5 over to pour out the dust, resulting in a dust-raising effect.
[0031] Combined with the current actual requirements, the above implementation manner adopted in this application, the protection scope is not limited to this. Within the scope of knowledge possessed by those skilled in the art, various changes made without departing from the concept of this application still fall within the protection scope of this utility model.
Claims
1. A high-efficiency dryer tail gas dust removal device, comprising a dust removal machine body (1), characterized in that: The dust collector body (1) has a discharge port (2) at the bottom end, a connecting pipe (3) is threadedly connected to the bottom end of the discharge port (2), an ash storage box (4) is provided at the bottom end of the connecting pipe (3), a connecting port (8) is formed at the top end of the ash storage box (4), the connecting port (8) is threadedly connected to the connecting pipe (3), and a sealing ring (7) is sleeved between the connecting port (8) and the connecting pipe (3), a drawer (5) is slidably connected to the side end of the ash storage box (4), an annular slide groove (9) is fixedly connected to the inner top wall of the ash storage box (4) located at the outer circle of the connecting port (8), an electric slide rail (12) is fixedly connected to the inside of the annular slide groove (9), and a sliding plate (12) is slidably connected to the electric slide rail (12). A short brush (10) is provided, wherein a slider (11) is slidably connected to the electric slide rail (12), a first slot (14) is bored at one end of the slider (11) away from the electric slide rail (12), a first block (16) is fixedly connected at one end of the short brush (10) close to the slider (11), and the first block (16) is engaged with the first slot (14) and is threadedly fixed by a first bolt (15), a long brush (13) is detachably connected to the top end of the short brush (10), a second slot is bored at the top end of the short brush (10), a second block (17) is fixedly connected to the bottom end of the long brush (13), and the second block (17) is engaged with the second slot and is threadedly fixed by a second bolt.
2. A high-efficiency dryer tail gas dust removal device according to claim 1, characterized in that: The short brush (10) and the long brush (13) respectively contact the inner wall of the connecting port (8) and the connecting pipe (3).
3. The high-efficiency dryer tail gas dust removal device according to claim 1 is characterized in that: The drawer (5) is located below the slider (11).
4. The high-efficiency dryer tail gas dust removal device according to claim 1 is characterized in that: A notch is provided on the inner wall of the drawer (5) near the ash storage box (4); the inner wall of the notch is rotatably connected to a baffle (18) via a second rotating shaft, and the baffle (18) is engaged with the inner wall of the drawer (5).
5. A high-efficiency dryer tail gas dust removal device according to claim 4, characterized in that: The notch and the surface of the baffle (18) close to the notch are both fitted with magnetic blocks (20), and the two magnetic blocks (20) attract each other.
6. A high-efficiency dryer tail gas dust removal device according to claim 4, characterized in that: A steel rope (19) extending outside the drawer (5) is fixedly connected below one end of the baffle plate (18) close to the drawer (5); an end of the drawer (5) away from the ash storage box (4) is rotatably connected to a first rotating shaft (21), and the steel rope (19) is wound around the surface of the first rotating shaft (21).
7. A high-efficiency dryer tail gas dust removal device according to claim 6, characterized in that: The side end of the first rotating shaft (21) is fixedly connected to a twisting shaft (6), and the end of the twisting shaft (6) away from the first rotating shaft (21) and the drawer (5) located directly above are both provided with corresponding rectangular grooves (22), and a U-shaped rod (23) is inserted into the rectangular groove (22).
Citation Information
Patent Citations
Tail gas dust removal device for large drying machine
CN217526867U