Cast wheel copper ring casting mold ash nozzle structure

By using gradient-arranged nozzle combustion holes in the cast wheel copper ring casting mold soot nozzle structure, the problem of difficult to ensure the thickness and uniformity of the soot layer on the side of the casting mold is solved, and uniform cooling on the side of the casting billet and improving the quality of copper rod products is achieved.

CN222970065UActive Publication Date: 2025-06-13GUANGZHOU ZHILIANCHEN INNOVATION TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421741434.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-13
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the continuous casting and rolling copper rod production line, the thickness and uniformity of the soot layer on the side of the casting wheel copper ring casting mold is difficult to ensure, resulting in uneven cooling and crystallization structure of the casting billet, affecting the quality of the copper rod product.

Method used

A cast-wheel copper ring casting mold soot nozzle structure is designed, and the gradient arrangement of the combustion holes of two sets of nozzles is used to form a gradient distribution of the thickness of the combustion soot layer to ensure that the thickness of the soot layer on the side of the casting mold is always uniform.

Benefits of technology

The gradient-distributed soot layer covers the side of the casting billet to ensure uniform cooling, improve the internal quality of the casting billet, and improve the product quality of the continuous casting and continuous rolling copper rod production line.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222970065U_ABST
    Figure CN222970065U_ABST
Patent Text Reader

Abstract

The utility model discloses an ash nozzle structure of a cast wheel copper ring casting mould, which comprises a nozzle structure arranged on the radial side surface of the cast wheel copper ring casting mould. The nozzle structure comprises a fine thread hole, a first nozzle combustion hole set and a second nozzle combustion hole set. The fine thread hole is formed in the end face, in the length direction of the nozzle structure, of the nozzle structure. And the nozzle combustion hole group is provided with a nozzle structure on the side surface along the width direction. According to the scheme, gradient distribution of the thickness of a combustion soot layer is achieved through gradient arrangement of the two sets of nozzle combustion holes, soot with the thin upper portion and the thick lower portion is formed when the nozzle structure extends to the side face for secondary covering, it is guaranteed that the thickness of the soot layer on the side face of a cast wheel copper ring casting mold is always kept uniform and consistent, and therefore it is guaranteed that in the continuous casting process of a casting blank, the casting quality is guaranteed. And the side surface is uniformly cooled to form a good crystal structure, so that the copper rod product quality of a continuous casting and rolling copper rod production line is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of continuous casting and rolling copper rod production, in particular to a soot nozzle structure for a copper ring mold of a casting wheel. Background Art

[0002] Currently, during the production process of a continuous casting and rolling copper rod production line, two spray guns are often used for soot spraying on the copper ring mold of the casting wheel. One spray gun sprays soot on the bottom of the concave copper ring mold by burning acetylene, and the other spray gun sprays soot on the side of the concave copper ring mold by burning acetylene. The thickness and uniformity of the soot sprayed on the surface of the copper ring mold of the casting wheel directly affect the crystal structure of the cast billet, thereby affecting the quality of the copper rod product. Since there are three surfaces of the concave mold of the copper ring of the casting wheel that need to be sprayed with soot, two spray guns are usually used. One spray gun for spraying the bottom surface is called the main spraying, and one spray gun with two rows of nozzles with 90° combustion holes for spraying the two side surfaces is called the side spraying.

[0003] However, because the main spraying soot on the bottom surface of the copper ring mold of the casting wheel will spread to the side surface, when a uniform layer of soot is covered on the side surface by side spraying, and when the main spraying soot spreads to the side surface again, the soot layer on the lower side of the side surface of the copper ring mold of the casting wheel near the bottom surface will be thicker than the soot layer on the upper side near the top surface. As a result, the thickness of the soot layer on the side surface of the mold is inconsistent up and down. The thickness and uniformity of the soot layer directly affect the cooling intensity of the cast billet. The uneven thickness of the soot will cause the uneven cooling crystal structure of the cast billet, seriously affecting the crystal structure of the cast billet, and even causing cracks on the side surface of the cast billet, ultimately affecting the quality of the copper rod product.

[0004] Therefore, we propose a soot nozzle structure for a copper ring mold of a casting wheel to overcome the above problems. Summary of the Utility Model

[0005] Aiming at the above deficiencies existing in the prior art, the purpose of the utility model is to provide a soot nozzle structure for a copper ring mold of a casting wheel, which is used to solve the problem that in the existing continuous casting and rolling copper rod production line, the side surface of the copper ring mold of the casting wheel is sprayed with soot by using an equal-diameter and equal-spacing row hole nozzle to burn acetylene. Since the main spraying soot on the bottom surface of the copper ring mold of the casting wheel will spread to the side surface, after a uniform soot layer is sprayed on the side surface of the copper ring mold of the casting wheel by the side nozzle, when the main spraying soot spreads to the side surface of the mold again, it will cause the problem of uneven thickness of the soot layer on the side surface.

[0006] The technical solution adopted by the present utility model to achieve the above object is as follows: A soot nozzle structure for a casting wheel copper ring mold, including a nozzle structure, and the nozzle structure is provided on the lateral surface of the radial direction of a casting wheel copper ring mold. The nozzle structure includes a fine-threaded hole, a first nozzle combustion hole group, and a second nozzle combustion hole group. The fine-threaded hole is opened on the end surface of the nozzle structure along its length direction. The first nozzle combustion hole group is opened on the side surface of the nozzle structure along its thickness direction. The second nozzle combustion hole group is opened on the side surface of the nozzle structure along its width direction.

[0007] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: The first nozzle combustion hole group includes several first nozzle combustion holes for ejecting carbon black.

[0008] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: Each of the first nozzle combustion holes has an equal diameter spacing from bottom to top.

[0009] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: The first nozzle combustion holes are distributed in a one-word gradient from large to small.

[0010] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: Each of the first nozzle combustion holes forms a carbon black ejection trajectory during the combustion operation.

[0011] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: The second nozzle combustion hole group includes several second nozzle combustion holes for ejecting carbon black.

[0012] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: Each of the second nozzle combustion holes has an equal diameter spacing from bottom to top.

[0013] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: The second nozzle combustion holes are distributed in a one-word gradient from large to small.

[0014] In order to further improve the usability of the soot nozzle structure for a casting wheel copper ring mold, the solution adopted by the present utility model is: Each of the second nozzle combustion holes forms a carbon black ejection trajectory during the combustion operation.

[0015] Advantages of the present utility model: The soot nozzle structure of the casting wheel copper ring mold realizes a gradient distribution of the thickness of the combustion soot layer through the gradient arrangement of two groups of nozzle combustion holes. When the nozzle structure extends to the side, soot with a thinner upper part and a thicker lower part is formed for secondary coverage, so as to ensure that the thickness of the soot layer on the side of the casting wheel copper ring mold is always uniform, thereby ensuring that during the continuous casting process of the billet, the side is evenly cooled to form a good crystal structure, effectively improving the quality of the copper rod products in the continuous casting and rolling copper rod production line. Brief Description of the Drawings

[0016] Figure 1 is a schematic structural view of the whole of the present utility model;

[0017] Figure 2 is a schematic side view structure of the present utility model;

[0018] Figure 3 is a schematic front view structure of the present utility model;

[0019] Figure 4 is an enlarged schematic view of part A of the present utility model;

[0020] Figure 5 is an enlarged schematic view of part B of the present utility model;

[0021] Figure 6 is a schematic structural view of the nozzle structure of the present utility model;

[0022] Figure 7 is a schematic side view structure of the nozzle structure of the present utility model;

[0023] Figure 8 is a schematic front view structure of the nozzle structure of the present utility model.

[0024] In the figure: 1 casting wheel copper ring mold, 2 nozzle structure, 21 fine thread hole, 22 first nozzle combustion hole group, 23 second nozzle combustion hole group, 3 carbon black ejection trajectory. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1 to 5 , a soot nozzle structure of a casting wheel copper ring mold of the present utility model, includes a nozzle structure 2, and the nozzle structure 2 is arranged on the side surface of the radial part of a casting wheel copper ring mold 1.

[0027] Please refer to Figures 6 to 8 , the nozzle structure 2 includes a fine-threaded screw hole 21, a first nozzle combustion hole group 22 and a second nozzle combustion hole group 23. The fine-threaded screw hole 21 is opened on the end face of the nozzle structure 2 along its length direction. The first nozzle combustion hole group 22 is opened on the side face of the nozzle structure 2 along its thickness direction. The second nozzle combustion hole group 23 is opened on the side face of the nozzle structure 2 along its width direction. The nozzle structure 2 is connected to the relevant spraying bracket (such as: triangular bracket, steel plate bracket) through the fine-threaded screw hole 1, and acetylene burns through the first nozzle combustion hole group 22 and the second nozzle combustion hole group 23 to generate soot and spray it onto the side face of the copper ring mold 1 of the casting wheel to form a soot layer.

[0028] The first nozzle combustion hole group 22 includes several first nozzle combustion holes for ejecting carbon black. Each of the first nozzle combustion holes has an equal diameter spacing from bottom to top, and the first nozzle combustion holes are arranged in a one-word gradient distribution from large to small. Each of the first nozzle combustion holes forms a carbon black ejection trajectory 3 during the combustion operation. Since the first nozzle combustion holes are designed with a gradient distribution of equal diameter spacing from bottom to top and from large to small, the side nozzle structure 2 forms a soot layer with a thicker upper part and a thinner lower part when spraying on the side face of the copper ring mold 1 of the casting wheel. When the nozzle structure 2 sprays the bottom surface, it extends to the side face to form a soot layer with a thinner upper part and a thicker lower part. The two are superimposed on each other to form a soot layer with a uniform thickness on the side face of the copper ring mold 1 of the casting wheel, ensuring uniform cooling of the side face of the casting blank and improving the internal quality of the casting blank.

[0029] The second nozzle combustion hole group 23 includes several second nozzle combustion holes for ejecting carbon black. Each of the second nozzle combustion holes has an equal diameter spacing from bottom to top, and the second nozzle combustion holes are arranged in a one-word gradient distribution from large to small. Each of the second nozzle combustion holes forms a carbon black ejection trajectory 3 during the combustion operation. Since the second nozzle combustion holes are designed with a gradient distribution of equal diameter spacing from bottom to top and from large to small, the side nozzle structure 2 forms a soot layer with a thicker upper part and a thinner lower part when spraying on the side face of the copper ring mold 1 of the casting wheel. When the nozzle structure 2 sprays the bottom surface, it extends to the side face to form a soot layer with a thinner upper part and a thicker lower part. The two are superimposed on each other to form a soot layer with a uniform thickness on the side face of the copper ring mold 1 of the casting wheel, ensuring uniform cooling of the side face of the casting blank and improving the internal quality of the casting blank.

[0030] The standard parts used in the present utility model can all be purchased from the market. The special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art. In addition, the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0031] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A cast wheel copper ring casting mold ash nozzle structure, comprising a nozzle structure (2), characterized in that: The nozzle structure (2) is arranged on the radial side surface of a casting wheel copper ring casting mold (1); The nozzle structure (2) comprises a fine-pitch threaded hole (21), a first nozzle combustion hole group (22) and a second nozzle combustion hole group (23); The fine thread hole (21) is provided on the end surface of the nozzle structure (2) along its length direction; The first nozzle combustion hole group (22) is opened on the side surface of the nozzle structure (2) along the thickness direction thereof; The second nozzle combustion hole group (23) is opened on the side surface of the nozzle structure (2) along its width direction.

2. The soot nozzle structure of a casting wheel copper ring casting mold according to claim 1, characterized in that: The first nozzle combustion hole group (22) includes a plurality of first nozzle combustion holes for spraying carbon black.

3. The soot nozzle structure of the casting wheel copper ring casting mold according to claim 2 is characterized in that: The combustion holes of each of the first nozzles are spaced at equal diameters from bottom to top.

4. The soot nozzle structure of the casting wheel copper ring casting mold according to claim 3 is characterized in that: The combustion holes of the first nozzles are distributed in a straight gradient from large to small.

5. The soot nozzle structure of the casting wheel copper ring casting mold according to claim 4 is characterized in that: Each of the first nozzle combustion holes forms a carbon black ejection track (3) during combustion operation.

6. The soot nozzle structure of a casting wheel copper ring casting mold according to claim 1, characterized in that: The second nozzle combustion hole group (23) includes a plurality of second nozzle combustion holes for spraying carbon black.

7. The soot nozzle structure of the casting wheel copper ring casting mold according to claim 6 is characterized by: The combustion holes of each of the second nozzles are spaced at equal diameters from bottom to top.

8. The soot nozzle structure of the casting wheel copper ring casting mold according to claim 7, characterized in that: The combustion holes of the second nozzles are distributed in a straight gradient from large to small.

9. The soot nozzle structure of the casting wheel copper ring casting mold according to claim 8, characterized in that: Each of the second nozzle combustion holes forms a carbon black ejection track (3) during combustion operation.