Automatic separating device for LED lamp beads

Abstract

The utility model discloses an automatic LED lamp bead separating device, which relates to the technical field of lamp bead separating equipment and comprises a machine table, and a stripping panel, an adhesive tape feeding mechanism, an adhesive tape winding mechanism, a scraper mechanism and a collecting mechanism are arranged on the machine table. The stripping panel is horizontally arranged on the machine table; the scraping plate mechanism comprises a scraping plate, the scraping plate is arranged at one end of the stripping panel, and a glue line through which only an adhesive tape film can pass is formed between the scraping plate and the stripping panel; when the LED lamp bead stripping device is used, a thin film adhered with LED lamp beads is manually adhered to a flattened adhesive tape (with an adhesive surface facing upwards) above the stripping panel, the adhesive tape drives the thin film and the LED lamp beads to pass through an adhesive line when the device runs, the width of the adhesive line is small, the lamp beads are scraped by the scraper, the LED lamp beads are separated from the thin film, the LED lamp beads are collected by the collecting mechanism, and the LED lamp beads are separated from the thin film. And the film continuously runs to the adhesive tape winding mechanism on the adhesive tape and is wound together with the adhesive tape, so that the separation of the LED lamp beads is efficiently completed.

Description

Technical Field

[0001] The utility model relates to the technical field of infrared light source integration, and particularly relates to an automatic LED lamp bead separating device. Background Art

[0002] An LED is a semiconductor light-emitting diode based on a semiconductor transistor. By using LED technology, the semiconductor light source is small in volume and can be flat-packaged. In common LED lamp tubes, most of them are lamp beads made and packaged by a large number of semiconductors.

[0003] The lamp beads are generally attached to a thin film or a rubber plate. When it is necessary to separate the lamp beads attached to the thin film or the rubber plate, the prior art generally uses a manual hand-held scraper to scrape the lamp beads off the tape or the rubber plate. Although this method can complete the separation of the lamp beads, the efficiency is low.

[0004] In view of this, there is an urgent need for an automatic LED lamp bead separating device. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the utility model solves this problem with the following technical structure.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] An automatic LED lamp bead separating device, comprising: a machine table, on which a peeling panel, a tape feeding mechanism, a tape winding mechanism, a scraper mechanism and a collecting mechanism are arranged;

[0008] The peeling panel is horizontally arranged on the machine table;

[0009] The scraper mechanism includes a scraper, which is arranged at one end of the peeling panel and forms a glue seam with the peeling panel;

[0010] The tape from the tape feeding mechanism passes over the top surface of the peeling panel and passes through the glue seam, and the tape winding mechanism winds up the tape passing through the glue seam;

[0011] The collecting mechanism collects the lamp beads scraped off by the scraper.

[0012] Further,

[0013] The scraper mechanism further includes a carrier, a sliding plate slidably arranged on the carrier and a driving member for driving the sliding plate to slide on the carrier. The sliding direction of the sliding plate is close to or away from the peeling panel. The carrier is arranged on the machine table, and the scraper is arranged at one end of the sliding plate close to the peeling panel.

[0014] A plurality of slide rails are arranged on the top surface of the carrier, and the sliding plate is clamped on the plurality of slide rails.

[0015] The collecting mechanism includes a material guiding plate and a material cylinder. An installation groove is provided at one end of the sliding plate close to the scraping plate. The material guiding plate is arranged at the installation groove. A material guiding hole is formed in the material guiding plate from top to bottom. The material cylinder is arranged at the bottom end of the material guiding plate.

[0016] An electrostatic eliminating mechanism is further provided on the machine table. The electrostatic eliminating mechanism includes an electrostatic eliminating plate which is arranged above the glue seam. A plurality of electrostatic eliminating nozzles are arranged on the electrostatic eliminating plate.

[0017] The electrostatic eliminating mechanism further includes mounting plates arranged at both ends of the electrostatic eliminating plate. The mounting plates are arranged on the sliding plate.

[0018] A first waist-shaped hole is formed in the mounting plate and extends in the vertical direction. Both ends of the electrostatic eliminating plate are respectively fixed at the first waist-shaped holes of the two mounting plates through first bolts.

[0019] A second waist-shaped hole is formed in the mounting plate and extends in the moving direction of the sliding plate. A second bolt is arranged at the second waist-shaped hole. The mounting plate is fixed on the sliding plate through the second bolt.

[0020] An electrostatic eliminating fan is arranged at the top of the machine table.

[0021] The tape feeding mechanism includes a mounting roller arranged on the machine table and a film roll sleeved on the mounting roller.

[0022] Adopting the above structure of the present utility model can achieve the following beneficial effects:

[0023] During use, an operator pastes the film with LED lamp beads on the flattened tape above the peeling panel. When the equipment runs, the tape drives the film and the LED lamp beads through the glue seam. Since the width of the glue seam is small, the lamp beads are scraped off by the scraping plate, completing the separation of the LED lamp beads from the film. The LED lamp beads are collected by the collecting mechanism, and the film continues to run on the tape to the tape winding mechanism and is wound up with the tape together, thus efficiently completing the separation of the LED lamp beads. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a schematic structural diagram of the present application;

[0025] Figure 2 is a schematic structural diagram of the scraping plate mechanism and the material guiding plate in the present application;

[0026] Figure 3 is a schematic structural diagram of the electrostatic eliminating mechanism in the present application.

[0027] In the figure: 1. Machine platform; 2. Peeling panel; 3. Tape feeding mechanism; 4. Tape winding mechanism; 5. Scraper mechanism; 51. Scraper; 52. Carrier; 53. Slide plate; 54. Driving part; 6. Guide plate; 61. Guide hole; 7. Cartridge; 8. Electrostatic elimination mechanism; 81. Electrostatic elimination plate; 82. Mounting plate; 83. First waist-shaped hole; 84. Second waist-shaped hole; 9. Electrostatic elimination fan. Detailed implementation mode

[0028] In order to enable those skilled in the art of this technology to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this utility model.

[0029] It should be noted that the terms "including" and "having" in the description and claims of this utility model and any deformation thereof in the above-mentioned accompanying drawings are intended to cover non-exclusive inclusion. For example, a process, method, device, product or equipment including a series of steps or units does not necessarily limit to those clearly listed steps or units, but may include other steps or units not clearly listed or inherent to these processes, methods, products or equipment.

[0030] The following is a further detailed description in conjunction with the attached Figures 1 - 3 This application is further described in detail.

[0031] Refer to Figures 1 - 2 An automatic LED lamp bead separation device shown in the figure includes: a machine platform 1. On the machine platform 1, a peeling panel 2, a tape feeding mechanism 3, a tape winding mechanism 4, a scraper mechanism 5 and a collection mechanism are provided; the peeling panel 2 is horizontally arranged on the machine platform 1; the scraper mechanism 5 includes a scraper 51, and the scraper 51 is arranged at one end of the peeling panel 2 and forms a glue seam with the peeling panel 2; the tape from the tape feeding mechanism 3 passes over the top surface of the peeling panel 2 and passes through the glue seam, and the tape winding mechanism 4 winds up the tape passing through the glue seam; the collection mechanism collects the lamp beads scraped off by the scraper 51. In this way, when in use, the operator pastes the film with LED lamp beads on the tape (with the glue surface facing up) flattened above the peeling panel. When the equipment runs, the tape drives the film and the LED lamp beads through the glue seam. Since the width of the glue seam is small (only the tape film can pass through), the lamp beads are scraped off by the scraper 51, completing the separation of the LED lamp beads from the film. The LED lamp beads are collected by the collection mechanism, and the film continues to run on the tape to the tape winding mechanism 4 and is wound up together with the tape, thus efficiently completing the separation of the LED lamp beads.

[0032] AsFigure 1 and Figure 2 As shown in Figure 2 , the squeegee mechanism 5 further includes a carrier 52, a sliding plate 53 slidably disposed on the carrier 52, and a driving member 54 for driving the sliding plate 53 to slide on the carrier 52. A plurality of slide rails are provided on the top surface of the carrier 52. The sliding plate 53 is clamped on the plurality of slide rails. The sliding direction of the sliding plate 53 is close to or away from the peeling panel 2. The carrier 52 is disposed on the machine table 1, and the squeegee 51 is disposed at one end of the sliding plate 53 close to the peeling panel 2. In this way, by driving the sliding plate 53 to slide on the carrier 52 by the driving member 54, the distance between the adjusting squeegee 52 and the peeling panel 2 can be adjusted to adapt to the peeling of LED lamp beads in different situations.

[0033] As Figure 1 shown in Figure 1 , the collecting mechanism includes a material guiding plate 6 and a material cylinder 7. An installation groove is provided at one end of the sliding plate 53 close to the squeegee 51. The material guiding plate 6 is disposed at the installation groove. A material guiding hole 61 is formed in the material guiding plate 6 from top to bottom. The material cylinder 7 is disposed at the bottom end of the material guiding plate 6. In this way, the peeled lamp beads fall from the material guiding hole 61 and are collected in the material cylinder 7.

[0034] As Figure 1 and Figure 3 shown in Figure 1 and Figure 3 , static electricity will be generated due to friction during the operation of the tape and the film. During the peeling process, the LED lamp beads will be adsorbed on the equipment. An electrostatic elimination mechanism 8 is also provided on the machine table 1. The electrostatic elimination mechanism 8 includes an electrostatic elimination plate 81. The electrostatic elimination plate 81 is disposed above the glue seam. A plurality of electrostatic elimination nozzles are provided on the electrostatic elimination plate 81. And an electrostatic elimination fan 9 can also be provided on the top of the machine table 1 to increase the electrostatic elimination fan and the electrostatic elimination nozzles (the electrostatic elimination nozzles spray out electrostatic elimination air flow) to eliminate the influence of static electricity on the equipment function.

[0035] As Figure 1 and Figure 3 shown in Figure 1 and Figure 3 , in order to facilitate the installation and adjustment of the position of the electrostatic elimination plate 81, the electrostatic elimination mechanism 8 further includes mounting plates 82 disposed at both ends of the electrostatic elimination plate 81. The mounting plates 82 are disposed on the sliding plate 53. First kidney-shaped holes 83 are provided on the mounting plates 82. The first kidney-shaped holes 83 extend in the vertical direction. Both ends of the electrostatic elimination plate 81 are respectively fixed at the first kidney-shaped holes 83 of the two mounting plates 82 by first bolts. Second kidney-shaped holes 84 are provided on the mounting plates 82. The second kidney-shaped holes 84 extend in the moving direction of the sliding plate 53. Second bolts are provided at the second kidney-shaped holes 84. The mounting plates 82 are fixed on the sliding plate 53 by the second bolts. In this way, by adjusting the mounting position of the electrostatic elimination plate 81 on the two first kidney-shaped holes 83, the height of the electrostatic elimination plate 81 can be adjusted, and by adjusting the position of the second kidney-shaped holes 84, the horizontal position of the electrostatic elimination plate 81 can be adjusted.

[0036] The tape feeding mechanism 3 includes a mounting roller arranged on the machine 1 and a film sleeved on the mounting roller, so that the tape is supplied to the stripping panel 2 through the film to complete the stripping of the LED lamp beads.

[0037] The working principle of the utility model is as follows: when in use, a film with LED lamp beads is manually attached to the flattened tape above the peeling panel (with the adhesive surface facing upward). When the equipment is running, the tape drives the film and the LED lamp beads through the adhesive seam. Since the width of the adhesive seam is small, the lamp beads are scraped off by the scraper 51, and the LED lamp beads are separated from the film. The LED lamp beads are collected by the collecting mechanism, and the film continues to run on the tape to the tape winding mechanism 4 and is rolled up together with the tape, thereby efficiently completing the separation of the LED lamp beads.

[0038] The above are only preferred embodiments of the present application, and the present invention is not limited to the above embodiments. It is understood that other improvements and changes directly derived or associated by those skilled in the art without departing from the spirit and concept of the present invention should be considered to be included in the protection scope of the present invention.

Claims

1. An automatic separation device for LED lamp beads, characterized in that: include: A machine platform (1), wherein the machine platform (1) is provided with a peeling panel (2), a tape feeding mechanism (3), a tape winding mechanism (4), a scraper mechanism (5) and a collecting mechanism; The peeling panel (2) is horizontally arranged on the machine platform (1); The scraper mechanism (5) comprises a scraper (51), wherein the scraper (51) is arranged at one end of the peeling panel (2) and forms a glue seam with the peeling panel (2); The adhesive tape from the adhesive tape feeding mechanism (3) passes through the top surface of the peeling panel (2) and passes through the adhesive seam, and the adhesive tape winding mechanism (4) winds up the adhesive tape passing through the adhesive seam; The collecting mechanism collects the lamp beads scraped off by the scraper (51).

2. The LED lamp bead automatic separation device according to claim 1, characterized in that: The scraper mechanism (5) further comprises a carrier (52), a slide plate (53) slidably arranged on the carrier (52), and a driving member (54) for driving the slide plate (53) to slide on the carrier (52), wherein the slide plate (53) slides in a direction close to or away from the peeling panel (2), the carrier (52) is arranged on the machine platform (1), and the scraper (51) is arranged at one end of the slide plate (53) close to the peeling panel (2).

3. The LED lamp bead automatic separation device according to claim 2, characterized in that: The top surface of the carrier (52) is provided with a plurality of slide rails, and the slide plate (53) is clamped on the plurality of slide rails.

4. The LED lamp bead automatic separation device according to claim 2, characterized in that: The collecting mechanism comprises a material guide plate (6) and a material barrel (7); a mounting groove is provided at one end of the slide plate (53) close to the scraper plate (51); the material guide plate (6) is arranged at the mounting groove; a material guide hole (61) is provided on the material guide plate (6) from top to bottom; and the material barrel (7) is arranged at the bottom end of the material guide plate (6).

5. The LED lamp bead automatic separation device according to claim 2, characterized in that: The machine platform (1) is also provided with a static electricity removal mechanism (8), and the static electricity removal mechanism (8) comprises a static electricity removal plate (81). The static electricity removal plate (81) is arranged above the glue seam, and the static electricity removal plate (81) is provided with a plurality of static electricity removal nozzles.

6. The LED lamp bead automatic separation device according to claim 5, characterized in that: The static electricity removal mechanism (8) further comprises mounting plates (82) arranged at both ends of the static electricity removal plate (81), and the mounting plates (82) are arranged on the slide plate (53).

7. The LED lamp bead automatic separation device according to claim 6, characterized in that: The mounting plate (82) is provided with a first waist-shaped hole (83), the first waist-shaped hole (83) extending in a vertical direction, and the two ends of the static electricity removal plate (81) are respectively fixed to the first waist-shaped holes (83) of the two mounting plates (82) by first bolts.

8. The LED lamp bead automatic separation device according to claim 6, characterized in that: The mounting plate (82) is provided with a second waist-shaped hole (84), the second waist-shaped hole (84) extends in the direction of movement of the slide plate (53), a second bolt is provided at the second waist-shaped hole (84), and the mounting plate (82) is fixed to the slide plate (53) by the second bolt.

9. The LED lamp bead automatic separation device according to claim 1, characterized in that: A static electricity removal fan (9) is arranged on the top of the machine (1).

10. The LED lamp bead automatic separation device according to claim 1, characterized in that: The adhesive tape feeding mechanism (3) comprises a mounting roller arranged on the machine platform (1) and a film roll sleeved on the mounting roller.

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