Environment-friendly dust collection system of concrete mixing plant

By using a lifting mechanism in a concrete mixing station to drive the lifting and lowering of the vacuum chamber, the problem of reducing vacuum efficiency caused by long-distance pipeline transportation is solved, and a more efficient dust suction effect is achieved.

CN222970582UActive Publication Date: 2025-06-13ZHONGYI SHIXING IND (WUHAN) CO LTD
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Patent Information

Application Number
CN202421848035.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-13
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In concrete mixing stations, due to the high height of the powder silo and the equipment is located on the ground, the distance of the equipment pipeline laying is longer. Long-distance pipeline transportation will lead to a reduction in the suction effect of dust, affecting the equipment's vacuuming efficiency.

Method used

The lifting mechanism is used to drive the installation bracket to lift and lower the vacuum box, and then the vacuum box is lifted to the ground during maintenance to facilitate maintenance. When used, the vacuum box is raised to the top of the powder silo, reducing the length of the equipment pipeline, and improving the suction effect and suction efficiency of dust.

Benefits of technology

By reducing the length of the equipment pipeline, the suction effect and suction efficiency of dust are improved, and the problem of reducing vacuum efficiency caused by long-distance pipeline transportation is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete production, in particular to an environment-friendly dust collecting system of a concrete mixing plant, which comprises an equipment box body, a lifting mechanism is arranged on the upper side of the equipment box body, and the lifting mechanism comprises a first fixing plate, a winding shaft, a servo motor, two groups of supporting rods, a supporting plate, a second fixing plate, a transmission shaft and a steel cable. The two supporting rods are fixedly connected with the upper surface of the equipment box body, the supporting plate is fixedly connected with the upper ends of the two supporting rods, a mounting bracket is slidably connected between the two supporting rods, and a dust collection box body is fixedly mounted on the upper surface of the mounting bracket; the mounting bracket is driven by the descending mechanism to ascend and descend, then the dust collection box is driven to ascend and descend, the dust collection box is descended to the ground in the overhaul and maintenance process, equipment is conveniently overhauled, maintained and cleaned, the dust collection box is lifted to the top of the powder bin in the use process, the length of an equipment pipeline is reduced, and the dust collection efficiency is improved. And the dust suction effect and the dust suction efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete production, and particularly relates to an environment-friendly dust collection system for a concrete mixing plant. Background Art

[0002] A concrete mixing plant is used for mixing and producing concrete. Among them, a large amount of concrete powder is stored inside a powder bin. During the process of feeding and discharging the powder bin, a lot of dust will be generated. Therefore, a dust collector is installed on the top of the powder bin.

[0003] Among them, the publication number CN220697756U discloses a new dust collection device for a concrete mixing plant, which mainly relates to the field of dust collection equipment for a mixing plant. A new dust collection device for a concrete mixing plant includes a bottom plate, a box body is installed on the top surface of the bottom plate, a fan is installed on one side of the box body, an air inlet of the fan is communicated with the mixing plant through an air inlet pipe, and an air outlet of the fan is communicated with the bottom of the box body through an air outlet pipe.

[0004] This device enables the collection of dust to be completed on the ground, so that the operator can maintain the dust collection device on the ground, thus avoiding the operator climbing to a high place and reducing the physical labor of the operator. However, due to the high height of the powder bin and the equipment being located on the ground, the laying distance of the equipment pipeline is long. The long-distance pipeline transportation will lead to a reduction in the dust suction effect and affect the dust suction efficiency of the equipment.

[0005] Therefore, it is very necessary to invent an environment-friendly dust collection system for a concrete mixing plant to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide an environment-friendly dust collection system for a concrete mixing plant to solve the problem that the long-distance pipeline transportation in the technology will lead to a reduction in the dust suction effect and affect the dust suction efficiency of the equipment.

[0007] To achieve the above purpose, the utility model provides the following technical solution: An environment-friendly dust collection system for a concrete mixing plant includes an equipment box body. An elevating mechanism is arranged on the upper side of the equipment box body. The elevating mechanism includes a first fixing plate, a wire winding drum, a servo motor, a support rod, a support plate, a second fixing plate, a transmission shaft and a steel cable. There are two groups of support rods. The two groups of support rods are fixedly connected to the upper surface of the equipment box body. The support plate is fixedly connected to the upper ends of the two groups of support rods. Multiple groups of fixing frames are fixedly connected to the sides of the two groups of support rods. An installation bracket is slidably connected between the two groups of support rods. A dust suction box body is fixedly installed on the upper surface of the installation bracket.

[0008] By adopting the above technical solution, the lifting mechanism drives the mounting bracket to be lifted and lowered, and then drives the dust collection box to be lifted and lowered. During the inspection and maintenance process, the dust collection box is lowered to the ground. During use, the dust collection box is lifted to the top of the powder silo, thereby reducing the length of the equipment pipeline and improving the dust suction effect and efficiency.

[0009] Optionally, the left and right sides of the mounting bracket are rotatably connected to a plurality of groups of positioning rollers, the front and rear surfaces of the two groups of support rods are provided with positioning grooves, and the positioning rollers are slidably connected to the front and rear positioning grooves respectively.

[0010] By adopting the above technical solution, the positioning roller slides up and down inside the positioning groove to position the mounting bracket.

[0011] Optionally, the first fixed plate is fixedly connected to the inner wall of the equipment case, the two ends of the winding shaft are rotatably connected to the two groups of first fixed plates, the servo motor is fixedly installed at the right position inside the equipment case, and the output end of the servo motor is fixedly connected to the right end of the winding shaft.

[0012] By adopting the above technical solution, the servo motor drives the reel to rotate.

[0013] Optionally, the second fixing plate is fixed to the upper surface of the supporting plate, and both ends of the transmission shaft are rotatably connected to two groups of second fixing plates respectively.

[0014] By adopting the above technical solution, the transmission shaft rotates between the two sets of second fixed plates.

[0015] Optionally, the lower end of the steel cable is fixedly connected to both ends of the winding shaft, and the upper end of the steel cable passes around both ends of the transmission shaft and is fixedly connected to the upper end of the mounting bracket.

[0016] By adopting the above technical solution, the lower end of the steel cable is driven to be retracted and released during the rotation of the reel, thereby driving the installation bracket.

[0017] Optionally, an electric cylinder is fixedly mounted on the upper end of the mounting bracket, a suction pipe is fixedly connected to the upper end of the dust collection box, a sealing sleeve is slidably connected to the rear end of the suction pipe, a transmission rod is fixedly connected to the side of the sealing sleeve, and one end of the transmission rod facing away from the sealing sleeve is fixedly connected to the telescopic rod in the electric cylinder.

[0018] By adopting the above technical solution, the telescopic rod of the electric cylinder drives the sealing sleeve to slide back and forth on the surface of the suction pipe.

[0019] Optionally, a first fixing ring is fixedly connected to the surface of the suction pipe near the rear end. A first rubber pad is fixedly connected to the front surface of the first fixing ring. A sealing pad is fixedly connected to the front inner wall of the sealing sleeve. A second fixing ring is fixedly connected to the side inner wall of the sealing sleeve. A second rubber pad is fixedly connected to the rear surface of the second fixing ring.

[0020] By adopting the above technical solution, the sealing sleeve slides backward, pressing the sealing pad against the first rubber pad to seal the connection between the sealing sleeve and the suction pipe.

[0021] Optionally, a transmission pipe is provided at the rear end of the suction pipe. The transmission pipe is fixedly connected to the upper end of the powder bin. A third fixing ring is fixedly connected to the surface of the transmission pipe near the front end. A third rubber pad is fixedly connected to the front surface of the third fixing ring.

[0022] By adopting the above technical solution, the surfaces of the second rubber pad and the third rubber pad are pressed against each other to seal the connection between the sealing sleeve and the transmission pipe.

[0023] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0024] 1. The present utility model drives the installation bracket to rise and fall through the lowering mechanism, and then drives the dust suction box to rise and fall. During the maintenance process, the dust suction box is lowered to the ground, facilitating the maintenance and cleaning of the equipment. During use, the dust suction box is raised to the top of the powder bin, reducing the length of the equipment pipeline, improving the dust suction effect and suction efficiency, and solving the problem in the prior art that long-distance pipeline transportation will reduce the dust suction effect and affect the dust suction efficiency of the equipment.

[0025] 2. The present utility model drives the sealing sleeve to slide backward through the electric cylinder, pressing the sealing pad against the first rubber pad to seal the connection between the sealing sleeve and the suction pipe, and pressing the surfaces of the second rubber pad and the third rubber pad against each other to seal the connection between the sealing sleeve and the transmission pipe, realizing the automatic connection of the suction pipe and the transmission pipe. Description of the Drawings

[0026] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0027] Figure 2 It is a schematic diagram of the lifting mechanism structure of the present utility model;

[0028] Figure 3 It is a schematic diagram of the support rod structure of the present utility model;

[0029] Figure 4 It is a schematic diagram of the installation bracket structure of the present utility model;

[0030] Figure 5 Schematic diagram of the external structure of the sealing sleeve of the present utility model;

[0031] Figure 6 Schematic diagram of the internal structure of the sealing sleeve of the present utility model.

[0032] Explanation of reference numerals:

[0033] 1. Equipment box body; 11. First fixing plate; 12. Rewinding shaft; 13. Servo motor; 14. Support rod; 15. Positioning groove; 16. Support plate; 17. Second fixing plate; 18. Transmission shaft; 19. Steel cable; 110. Fixed frame; 2. Installation bracket; 21. Positioning roller; 22. Electric cylinder; 3. Dust suction box body; 31. Suction pipeline; 32. First fixing ring; 33. First rubber pad; 34. Sealing sleeve; 35. Sealing gasket; 36. Second fixing ring; 37. Second rubber pad; 38. Transmission rod; 4. Transmission pipeline; 41. Third fixing ring; 42. Third rubber pad. Detailed implementation manners

[0034] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further introduced in detail below with reference to the accompanying drawings.

[0035] The present utility model provides an environmental protection dust collection system for a concrete mixing plant as shown in Figures 1 to 4 the figure, which includes an equipment box body 1. A lifting mechanism is arranged on the upper side of the equipment box body 1. The lifting mechanism includes a first fixing plate 11, a rewinding shaft 12, a servo motor 13, a support rod 14, a support plate 16, a second fixing plate 17, a transmission shaft 18 and a steel cable 19. There are two groups of support rods 14. The two groups of support rods 14 are fixedly connected to the upper surface of the equipment box body 1. The support plate 16 is fixedly connected to the upper ends of the two groups of support rods 14. Multiple groups of fixed frames 110 are fixedly connected to the sides of the two groups of support rods 14. Positioning grooves 15 are formed on the front, rear, left and right surfaces of the two groups of support rods 14. An installation bracket 2 is slidably connected between the two groups of support rods 14. Multiple groups of positioning rollers 21 are rotatably connected to the left and right sides of the installation bracket 2. The positioning rollers 21 are respectively slidably connected to the front and rear positioning grooves 15. A dust suction box body 3 is fixedly installed on the upper surface of the installation bracket 2.

[0036] Among them, the support rod 14 is fixedly connected to the side surface of the powder bin through the fixed frame 110. During the use process, the installation bracket 2 is driven to lift by the lifting mechanism, and then the dust suction box body 3 is driven to lift. During the overhaul and maintenance process, the dust suction box body 3 is lowered to the ground, which is convenient for overhauling, maintaining and cleaning the equipment. During the use process, the dust suction box body 3 is lifted to the top of the powder bin, reducing the length of the equipment pipeline and improving the dust suction effect and suction efficiency.

[0037] Refer toFigure 1 and Figure 3 , the first fixing plate 11 is fixedly connected to the inner wall of the equipment box body 1. Both ends of the cable take-up reel 12 are rotatably connected to two groups of first fixing plates 11. The servo motor 13 is fixedly installed at the right position inside the equipment box body 1. The output end of the servo motor 13 is fixedly connected to the right end of the cable take-up reel 12. The second fixing plate 17 is fixed on the upper surface of the support plate 16. Both ends of the transmission shaft 18 are respectively rotatably connected to two groups of second fixing plates 17. The lower ends of the steel cables 19 are fixedly connected to both ends of the cable take-up reel 12. The upper ends of the steel cables 19 bypass both ends of the transmission shaft 18 and are fixedly connected to the upper ends of the mounting brackets 2.

[0038] Specifically, during the process of equipment maintenance and cleaning, the output end of the servo motor 13 drives the cable take-up reel 12 to rotate clockwise. The cable take-up reel 12 releases the steel cables 19 upward, causing the upper ends of the steel cables 19 to extend downward. At this time, the mounting bracket 2 is moved downward, and at the same time, multiple positioning rollers 21 roll downward inside the positioning grooves 15 to position the mounting bracket 2. At the same time, the mounting bracket 2 drives the dust suction box body 3 to move downward, thereby facilitating the cleaning and maintenance of the inside of the dust suction box body 3.

[0039] In addition, during use, the output end of the servo motor 13 drives the cable take-up reel 12 to rotate counterclockwise to wind up the lower ends of the steel cables 19, thereby driving the mounting bracket 2 to slide upward between the two support rods 14 and moving the dust suction box body 3 to the upper end of the powder bin. At this time, the dust suction box body 3 sucks the scattered dust inside the powder bin through a shorter equipment pipeline.

[0040] Refer to Figures 4 to 6 , an electric cylinder 22 is fixedly installed at the upper end of the mounting bracket 2. A suction pipeline 31 is fixedly connected to the upper end of the dust suction box body 3. A sealing sleeve 34 is slidably connected to the rear end of the suction pipeline 31. A transmission rod 38 is fixedly connected to the side surface of the sealing sleeve 34. The end of the transmission rod 38 away from the sealing sleeve 34 is fixedly connected to the telescopic rod in the electric cylinder 22. A first fixing ring 32 is fixedly connected to the surface of the suction pipeline 31 near the rear end. A first rubber pad 33 is fixedly connected to the front side surface of the first fixing ring 32. A sealing pad 35 is fixedly connected to the front side inner wall of the sealing sleeve 34. A second fixing ring 36 is fixedly connected to the side inner wall of the sealing sleeve 34. A second rubber pad 37 is fixedly connected to the rear surface of the second fixing ring 36. A transmission pipeline 4 is arranged at the rear end of the suction pipeline 31. The transmission pipeline 4 is fixedly connected to the upper end of the powder bin. A third fixing ring 41 is fixedly connected to the surface of the transmission pipeline 4 near the front end. A third rubber pad 42 is fixedly connected to the front side surface of the third fixing ring 41.

[0041] Meanwhile, after moving the dust suction box body 3 to the upper end, the suction pipe 31 will be flush with the transmission pipe 4. At this time, the telescopic rod in the electric cylinder 22 drives the sealing sleeve 34 to slide backward through the transmission rod 38, so that the sealing sleeve 34 is sleeved between the suction pipe 31 and the transmission pipe 4. At this time, the sealing gasket 35 abuts tightly against the first rubber gasket 33 to seal the connection between the sealing sleeve 34 and the suction pipe 31, and the surface of the second rubber gasket 37 abuts tightly against the surface of the third rubber gasket 42 to seal the connection between the sealing sleeve 34 and the transmission pipe 4, realizing the automatic connection of the suction pipe 31 and the transmission pipe 4.

[0042] The working principle of the present utility model: The lifting mechanism drives the mounting bracket 2 to rise and fall, and then drives the dust suction box body 3 to rise and fall. During the overhaul and maintenance process, the dust suction box body 3 is lowered to the ground, which is convenient for overhauling, maintaining and cleaning the equipment. During the use process, the dust suction box body 3 is raised to the top of the powder bin, reducing the length of the equipment pipeline, improving the dust suction effect and suction efficiency. At the same time, the telescopic rod in the electric cylinder 22 drives the sealing sleeve 34 to slide backward through the transmission rod 38 to automatically connect the suction pipe 31 and the transmission pipe 4.

[0043] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.

Claims

1. An environmentally friendly dust collection system for a concrete mixing station, comprising an equipment box (1), characterized in that: A lifting mechanism is arranged on the upper side of the equipment box (1), and the lifting mechanism comprises a first fixed plate (11), a winding shaft (12), a servo motor (13), a support rod (14), a support plate (16), a second fixed plate (17), a transmission shaft (18) and a steel cable (19). Two groups of support rods (14) are arranged, and the two groups of support rods (14) are fixedly connected to the upper surface of the equipment box (1). The support plate (16) is fixedly connected to the upper ends of the two groups of support rods (14). The sides of the two groups of support rods (14) are fixedly connected to multiple groups of fixing frames (110). A mounting bracket (2) is slidably connected between the two groups of support rods (14), and a dust collection box (3) is fixedly mounted on the upper surface of the mounting bracket (2).

2. The environmentally friendly dust collection system of a concrete mixing station according to claim 1, characterized in that: The left and right sides of the mounting bracket (2) are rotatably connected to a plurality of groups of positioning rollers (21), and the front and rear surfaces of the two groups of support rods (14) are provided with positioning grooves (15), and the positioning rollers (21) are slidably connected to the front and rear positioning grooves (15) respectively.

3. The environmentally friendly dust collection system of a concrete mixing station according to claim 1 is characterized by: The first fixing plate (11) is fixedly connected to the inner wall of the device box (1), the two ends of the winding shaft (12) are rotatably connected to the two sets of first fixing plates (11), the servo motor (13) is fixedly installed at the right position inside the device box (1), and the output end of the servo motor (13) is fixedly connected to the right end of the winding shaft (12).

4. The environmentally friendly dust collection system of a concrete mixing station according to claim 1, characterized in that: The second fixing plate (17) is fixed on the upper surface of the support plate (16), and both ends of the transmission shaft (18) are rotatably connected to the two sets of second fixing plates (17) respectively.

5. The environmentally friendly dust collection system of a concrete mixing station according to claim 4, characterized in that: The lower end of the steel cable (19) is fixedly connected to both ends of the reel (12), and the upper end of the steel cable (19) passes over both ends of the transmission shaft (18) and is fixedly connected to the upper end of the mounting bracket (2).

6. The environmentally friendly dust collection system for a concrete mixing station according to claim 1, characterized in that: An electric cylinder (22) is fixedly mounted on the upper end of the mounting bracket (2), a suction pipe (31) is fixedly connected to the upper end of the dust collection box (3), a sealing sleeve (34) is slidably connected to the rear end of the suction pipe (31), a transmission rod (38) is fixedly connected to the side of the sealing sleeve (34), and an end of the transmission rod (38) facing away from the sealing sleeve (34) is fixedly connected to the telescopic rod in the electric cylinder (22).

7. The environmentally friendly dust collection system of a concrete mixing station according to claim 6, characterized in that: A first fixing ring (32) is fixedly connected to the surface of the suction pipe (31) near the rear end, a first rubber pad (33) is fixedly connected to the front surface of the first fixing ring (32), a sealing pad (35) is fixedly connected to the front inner wall of the sealing sleeve (34), a second fixing ring (36) is fixedly connected to the side inner wall of the sealing sleeve (34), and a second rubber pad (37) is fixedly connected to the rear surface of the second fixing ring (36).

8. The environmentally friendly dust collection system of a concrete mixing station according to claim 7, characterized in that: A transmission pipe (4) is provided at the rear end of the suction pipe (31), the transmission pipe (4) being fixedly connected to the upper end of the powder bin, a third fixing ring (41) being fixedly connected to the surface of the transmission pipe (4) near the front end, and a third rubber pad (42) being fixedly connected to the front side surface of the third fixing ring (41).

Citation Information

Patent Citations

  • Novel dust collecting device for concrete mixing plant

    CN220697756U