Steel wire rope winding machine with straightening structure

Abstract

The utility model discloses a steel wire rope winder with a straightening structure, which relates to the technical field of steel wire rope winders and comprises a winding component and a first straightening component, the bottom of the winding component is connected with an auxiliary support, and the first straightening component and a second straightening component are sequentially arranged in the middle of the inside of a device frame. According to the steel wire rope winding machine with the straightening structure, the first straightening assembly and the second straightening assembly are sequentially arranged and installed in the device frame, and rolling of a steel wire rope bronze drum in different directions in the conveying process can be continuously and effectively straightened through mutual operation of the structures of the first straightening assembly and the second straightening assembly; according to the steel wire rope straightening device, the smoothness of the structure of a steel wire rope is guaranteed, meanwhile, the winding effect and quality are facilitated, through structural operation of the auxiliary support, the auxiliary support provided with the first straightening assembly and the second straightening assembly can be assisted in adjusting the relative distance between the auxiliary support and the winding assembly, and a certain tensioning effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of wire rope winding machines, and particularly relates to a wire rope winding machine with a straightening structure. Background Technique

[0002] A wire rope is a helical wire bundle formed by twisting steel wires that meet the requirements of mechanical properties and geometric dimensions together according to certain rules. A wire rope consists of steel wires, a rope core, and lubricating grease. A wire rope is first formed by twisting multiple layers of steel wires into strands, and then, with the rope core as the center, a certain number of strands are twisted into a spiral-shaped rope. In material handling machinery, it is used for lifting, towing, tensioning, and load-bearing.

[0003] A winding machine is used in wire rope processing. Its principle is to wind raw materials into finished products of a certain shape and size through a series of mechanical movements and electrical controls. A winding machine usually consists of a frame, a drum, a winding arm, a control box, etc. The frame is the foundation of the entire machine and supports other components. The drum is used to carry the material to be wound and can be replaced with drums of different sizes and shapes according to needs. The winding arm is the core part of the machine, and it winds the material onto the drum through a series of mechanical movements. The control box is a device that controls the movement and position of the machine and can usually be controlled by a computer or manually.

[0004] When a conventional winding machine processes and winds a wire rope, affected by upstream processing equipment, the wire rope to be wound will undergo a certain degree of deformation under the influence of the acting force of the processing equipment to a certain extent, which affects the winding quality and the tightness of the structure when the wire rope is wound.

[0005] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a wire rope winding machine with a straightening structure is proposed. Content of the Utility Model

[0006] The purpose of the utility model is to provide a wire rope winding machine with a straightening structure to solve the problems raised in the above background technique.

[0007] To achieve the above purpose, the utility model provides the following technical solution: A wire rope winding machine with a straightening structure includes a winding assembly and a first straightening assembly. The bottom of the winding assembly is connected with an auxiliary support, and one end of the auxiliary support away from the winding assembly is connected with a device frame. The first straightening assembly and the second straightening assembly are arranged in sequence and installed in the middle of the device frame. A guiding assembly is horizontally arranged on one side of the device frame close to the winding assembly. The first straightening assembly includes a fixed pile, a hydraulic push rod, and a U-shaped pressing roller. The hydraulic push rod is vertically installed on one side of the fixed pile close to the horizontal central axis of the device frame, and the U-shaped pressing roller is installed at the end of the hydraulic push rod away from the fixed pile.

[0008] Furthermore, the winding assembly includes a winding roller, a torque motor and a hydraulic column. The left and right ends of the winding roller are connected to the torque motor through a coupling, and a hydraulic column is vertically installed at the bottom of the torque motor.

[0009] Furthermore, the auxiliary support includes a first base, a second base, a guide screw and a servo motor. The first base is connected to the second base on one side close to the device frame, and a guide screw is horizontally mounted on the top of the second base, and a servo motor is installed at one end of the guide screw through a coupling.

[0010] Furthermore, the device frame includes an end plate, a side plate and a supporting slider, the left and right sides of the end plate are connected to the side plate, and the bottom of the side plate is connected to the supporting slider.

[0011] Furthermore, the end plates and side plates are connected to each other in a "囗"-shaped structure, and two groups of end plates and side plates are horizontally arranged and connected to each other. The supporting slider is respectively connected to the second base and the guide screw in a sliding connection and a threaded connection.

[0012] Furthermore, the first straightening assembly and the second straightening assembly have the same structure, and the first straightening assembly is vertically symmetrically installed on the upper and lower sides of the device frame.

[0013] Furthermore, the second straightening assembly is horizontally symmetrically installed on the left and right sides of the interior of the device frame, and the second straightening assembly and the first straightening assembly are both provided with two groups arranged inside the device frame.

[0014] Furthermore, the guide assembly includes a track frame, a fixed frame, a reciprocating screw, a stepper motor and a ball sleeve, the left and right ends of the track frame are connected to the fixed frame, and a reciprocating screw is horizontally mounted on the top surface of the track frame, and a stepper motor is installed on one end of the reciprocating screw through a coupling, and a ball sleeve is threadedly connected to the surface of the reciprocating screw.

[0015] The utility model provides a wire rope winding machine with a straightening structure, which has the following beneficial effects:

[0016] 1. The utility model comprises a first straightening assembly and a second straightening assembly which are respectively installed in a staggered manner horizontally and vertically inside the device frame. When the upstream equipment conveys the steel wire rope and passes it horizontally through the middle of the first straightening assembly and the second straightening assembly, the hydraulic push rods in the first straightening assembly and the second straightening assembly will push the U-shaped pressure rollers connected to their output ends toward the surface of the steel wire rope in the vertical direction and the horizontal direction, respectively, so that the U-shaped pressure rollers can be pressed against the surface of the steel wire rope. By utilizing the pressure of the hydraulic push rod structure, the U-shaped pressure rollers can apply a certain force to the steel wire rope while providing rolling assistance to assist the conveying of the steel wire rope, thereby achieving a certain degree of straightening effect and handling the surface bending of the steel wire rope as much as possible. By using the above structure, the steel wire rope can be straightened to the greatest extent. On the one hand, it can ensure that the steel wire rope has sufficient winding structure neatness in the subsequent winding process, so that the tightness between the wound steel wire ropes is ensured, and the problem of winding looseness is reduced as much as possible.

[0017] 2. The utility model installs a supporting slider at the bottom of the side plate, and connects the supporting slider to the guide screw rod horizontally mounted on the top of the second base. Therefore, under the drive of the servo motor, the guide screw rod connected thereto will perform horizontal axial rotation, so that the supporting slider is translated along the guide screw rod and the bottom of the second base, and then the entire device frame, together with the first straightening component, the second straightening component and the guide component on one side mounted inside, move synchronously, so as to adjust the relative distance with the winding component within a certain range, and play a tightening role to a certain extent. In addition, the structural telescopic expansion of the hydraulic column in the vertical direction allows the winding roller to be vertically lifted and lowered within a certain range, so as to achieve appropriate adjustment of the number of wound steel wire ropes, and the guide component guides the conveyed steel wire rope to be reciprocated left and right on the surface of the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the side view of the main body of a wire rope winding machine with a straightening structure according to the utility model;

[0019] Figure 2 This is a schematic diagram of the auxiliary support structure of a wire rope winding machine with a straightening structure according to the utility model;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of a device frame of a wire rope winding machine with a straightening structure according to the utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of a first straightening component of a wire rope winding machine with a straightening structure according to the utility model;

[0022] Figure 5This is a three-dimensional structural schematic diagram of the guiding component of a wire rope winding machine with a straightening structure according to the present utility model.

[0023] In the figure: 1. Winding component; 101. Winding roller; 102. Torque motor; 103. Hydraulic column; 2. Auxiliary support; 201. First base; 202. Second base; 203. Guiding lead screw; 204. Servo motor; 3. Device frame; 301. End plate; 302. Side plate; 303. Support slider; 4. First straightening component; 401. Fixed pile; 402. Hydraulic push rod; 403. U-shaped pressing roller; 5. Second straightening component; 6. Guiding component; 601. Track frame; 602. Fixed frame; 603. Reciprocating lead screw; 604. Stepping motor; 605. Ball sleeve. Specific embodiments

[0024] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0025] As Figures 1 to 5 shown, a wire rope winding machine with a straightening structure includes a winding component 1 and a first straightening component 4. The bottom of the winding component 1 is connected with an auxiliary support 2, and one end of the auxiliary support 2 far from the winding component 1 is connected with a device frame 3. The first straightening component 4 and the second straightening component 5 are arranged in sequence and installed in the middle of the device frame 3. And a guiding component 6 is horizontally installed on one side of the device frame 3 close to the winding component 1. The first straightening component 4 includes a fixed pile 401, a hydraulic push rod 402 and a U-shaped pressing roller 403. A hydraulic push rod 402 is vertically installed on one side of the fixed pile 401 close to the horizontal central axis of the device frame 3, and a U-shaped pressing roller 403 is installed at one end of the hydraulic push rod 402 far from the fixed pile 401. The structures between the first straightening component 4 and the second straightening component 5 are the same, and the first straightening component 4 is vertically symmetrically installed on the upper and lower sides inside the device frame 3. The second straightening component 5 is horizontally symmetrically installed on the left and right sides inside the device frame 3, and both the second straightening component 5 and the first straightening component 4 are provided with two groups arranged inside the device frame 3. When the upstream equipment conveys the wire rope and horizontally passes through the middle of the first straightening component 4 and the second straightening component 5, at this time, the hydraulic push rods 402 in the first straightening component 4 and the second straightening component 5 will push the U-shaped pressing rollers 403 connected to their output ends respectively in the vertical direction and the horizontal direction towards the surface of the wire rope, so that the U-shaped pressing rollers 403 can press against the surface of the wire rope. Using the pressure of the structure of the hydraulic push rod 402, while the U-shaped pressing rollers 403 assist the wire rope in conveying and provide rolling assistance, a certain rolling pressure is applied to it, thereby playing a certain degree of straightening role.

[0026] As Figures 1 to 5As shown, the winding assembly 1 includes a winding roller 101, a torque motor 102 and a hydraulic column 103. The left and right ends of the winding roller 101 are connected to the torque motor 102 through a coupling, and the bottom of the torque motor 102 is vertically installed with a hydraulic column 103. The auxiliary support 2 includes a first base 201, a second base 202, a guide screw 203 and a servo motor 204. The first base 201 is connected to the second base 202 on one side close to the device frame 3, and the top of the second base 202 A guide screw rod 203 is horizontally mounted, and a servo motor 204 is installed at one end of the guide screw rod 203 through a coupling. The device frame 3 includes an end plate 301, a side plate 302 and a support slider 303. The left and right sides of the end plate 301 are connected to the side plates 302, and the bottom of the side plate 302 is connected to the support slider 303. The end plate 301 and the side plate 302 are connected to each other in a "囗"-shaped structure, and the end plate 301 and the side plate 302 are horizontally arranged and connected to each other in two groups, and the support The slider 303 is slidably connected and threadedly connected to the second base 202 and the guide screw 203 respectively. The guide assembly 6 includes a track frame 601, a fixed frame 602, a reciprocating screw 603, a stepper motor 604 and a ball sleeve 605. The left and right ends of the track frame 601 are connected to the fixed frame 602, and a reciprocating screw 603 is horizontally mounted on the top surface of the track frame 601. A stepper motor 604 is installed at one end of the reciprocating screw 603 through a coupling, and a ball sleeve 605 is threadedly connected to the surface of the reciprocating screw 603. Driven by the servo motor 204, the guide screw 203 connected thereto will perform horizontal axial rotation, so that the support slider 303 is translated along the guide screw 203 and the bottom of the second base 202, thereby making the entire device frame 3, together with the first straightening assembly 4, the second straightening assembly 5 and the guide assembly 6 on one side mounted inside, move synchronously, so as to adjust the relative distance between the winding assembly 1 within a certain range.

[0027] In summary, if Figures 1 to 5 As shown, when the wire rope winding machine with a straightening structure is used, the wire rope to be wound is first horizontally passed through the middle of the first straightening assembly 4 and the second straightening assembly 5 erected inside the device frame 3, and then one end of the wire rope is horizontally passed through the inside of the ball sleeve 605, and the first section of the wire rope is fixed on the surface of one end of the winding roller 101;

[0028] Then the first straightening assembly 4 and the second straightening assembly 5 operate synchronously, and the hydraulic columns 103 fixed on the surfaces of the end plate 301 and the side plate 302 by the fixing piles 401 respectively push in the vertical direction and the horizontal direction respectively, and make the U-shaped pressure roller 403 connected at the other end press against the surface of the wire rope to provide a certain degree of rolling force to it, thereby providing a certain straightening treatment for it;

[0029] Then, the torque motor 102 at the top of the hydraulic column 103 starts to operate, driving the winding roller 101 connected thereto to rotate horizontally along the axial direction, and starts to wind the steel wire rope. At the same time, the guiding assembly 6 will operate synchronously. The stepping motor 604 installed at one end of the track frame 601 horizontally installed on one side of the device frame 3 by the fixing frame 602 starts to operate, driving the reciprocating lead screw 603 connected thereto to rotate horizontally along the axial direction, so that the ball sleeve 605 will reciprocate left and right along the surfaces of the reciprocating lead screw 603 and the track frame 601, thereby driving the steel wire rope passing through it to wind left and right on the surface of the winding roller 101;

[0030] At this time, the servo motor 204 installed at one end of the second base 202 will drive the guiding lead screw 203 connected thereto to rotate axially in the horizontal direction, so that the supporting slider 303 connected to the surface will simultaneously translate along the surfaces of the second base 202 and the guiding lead screw 203, and further enable the entire device frame 3, the first straightening assembly 4, the second straightening assembly 5 and the guiding assembly 6 to adjust the relative distance from the winding assembly 1 and play a certain role in assisting straightening and tensioning.

[0031] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A wire rope winding machine with a straightening structure, comprising a winding assembly (1) and a first straightening assembly (4), characterized in that: The bottom of the winding assembly (1) is connected with an auxiliary support (2), and one end of the auxiliary support (2) far away from the winding assembly (1) is connected with a device frame (3). The first straightening assembly (4) and the second straightening assembly (5) are arranged and installed in sequence in the middle of the interior of the device frame (3). And a guiding assembly (6) is horizontally arranged on one side of the device frame (3) close to the winding assembly (1). The first straightening assembly (4) includes a fixed pile (401), a hydraulic push rod (402) and a U-shaped pressing roller (403). The hydraulic push rod (402) is vertically installed on one side of the fixed pile (401) close to the horizontal central axis of the device frame (3), and a U-shaped pressing roller (403) is installed at one end of the hydraulic push rod (402) far away from the fixed pile (401).

2. A wire rope winding machine with a straightening structure according to claim 1, characterized in that: The winding assembly (1) includes a winding roller (101), a torque motor (102) and a hydraulic column (103). The left and right ends of the winding roller (101) are connected with the torque motor (102) through couplings, and the hydraulic column (103) is vertically installed at the bottom of the torque motor (102).

3. The wire rope winding machine with a straightening structure according to claim 1, characterized in that: The auxiliary support (2) includes a first base (201), a second base (202), a guiding lead screw (203) and a servo motor (204). One side of the first base (201) close to the device frame (3) is connected with the second base (202), and the guiding lead screw (203) is horizontally arranged on the top of the second base (202). Moreover, one end of the guiding lead screw (203) is installed with the servo motor (204) through a coupling.

4. The wire rope winding machine with a straightening structure according to claim 3, characterized in that: The device frame (3) includes end plates (301), side plates (302) and supporting sliders (303). The left and right sides of the end plates (301) are connected with the side plates (302), and the supporting sliders (303) are connected to the bottom of the side plates (302).

5. The steel wire rope winding machine with a straightening structure according to claim 4, characterized in that: The end plates (301) and the side plates (302) are arranged in a "囗"-shaped structure and connected to each other. And there are two groups of horizontally arranged end plates (301) and side plates (302) connected to each other. The supporting sliders (303) are respectively in sliding connection and threaded connection with the second base (202) and the guiding lead screw (203).

6. The wire rope winding machine with a straightening structure according to claim 1, characterized in that: The structures of the first straightening assembly (4) and the second straightening assembly (5) are the same, and the first straightening assembly (4) is vertically and symmetrically installed on the upper and lower sides inside the device frame (3).

7. The steel wire rope winding machine with a straightening structure according to claim 1, characterized in that: The second straightening assembly (5) is horizontally and symmetrically installed on the left and right sides inside the device frame (3), and both the second straightening assembly (5) and the first straightening assembly (4) are provided with two groups arranged inside the device frame (3).

8. The wire rope winding machine with a straightening structure according to claim 1, characterized in that: The guiding assembly (6) includes a track frame (601), a fixed frame (602), a reciprocating lead screw (603), a stepping motor (604) and a ball sleeve (605). The left and right ends of the track frame (601) are connected with the fixed frame (602), and the reciprocating lead screw (603) is horizontally arranged on the top surface of the track frame (601). Moreover, one end of the reciprocating lead screw (603) is installed with the stepping motor (604) through a coupling, and the ball sleeve (605) is threadedly connected to the surface of the reciprocating lead screw (603).

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