Metal connecting piece punching die with protective structure

By setting up a protective mechanism in the punching and cutting mold, including a protective cover and a snap assembly, the damage to the staff by shrapnel or debris during the punching and cutting process is solved, and an effective safety protection effect is achieved.

CN222970714UActive Publication Date: 2025-06-13SUZHOU CHENGZHE PRECISION ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421517999.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-06-13
Estimated Expiration
2034-06-30

AI Technical Summary

Technical Problem

During the pressing and cutting process of the die cutting mold, the metal connecting piece may produce shrapnel or debris, causing injuries to the staff.

Method used

A metal connecting sheet punching mold with a protective structure is designed. By providing a protective mechanism, including a protective cover and a snap assembly, the protective cover can block the splash of shrapnel or debris generated during punching.

Benefits of technology

Effectively avoid shrapnel or debris scratching staff, and prevent severe disability caused by accidental contact with dangerous parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal connecting piece punching die with a protective structure, and relates to the technical field of punching dies. The punching die comprises a punching die shell, wherein a protection mechanism, a cleaning mechanism and a punching mechanism are arranged on the punching die shell; the protection mechanism comprises a protection cover assembly and a buckle assembly, the protection cover assembly comprises a supporting column fixedly connected to the back face of the punching die shell, a supporting rod is fixedly connected to the inner wall of the supporting column, a check block is fixedly connected to the left end of the supporting rod, and a torsional spring is fixedly connected to the inner wall of the supporting rod. The outer wall of the supporting rod is rotationally connected with a protective cover, the tail end of the torsional spring extends into the protective cover and is fixedly connected with the protective cover, and the front face of the protective cover is fixedly connected with protective glass. According to the utility model, through the arrangement of the protection mechanism, the protection cover can prevent spattering of elastic sheets or chippings possibly generated during punching, so that the elastic sheets or the chippings are effectively prevented from scratching workers.
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Description

Technical Field

[0001] The utility model belongs to the technical field of punching dies, and particularly relates to a punching die for metal connecting sheets with a protection structure. Background Technique

[0002] A punching die is a special process equipment that processes materials (metals or non-metals) into parts (or semi-finished products) in cold punching processing, and is called a cold punching die (commonly known as a cold die). Punching is a pressure processing method that applies pressure to the material by using a die installed on a press at room temperature to cause separation or plastic deformation, so as to obtain the required parts.

[0003] However, during the downward punching process of the punching die, the metal connecting sheet may generate elastic sheets or debris. These elastic sheets may fly out under the action of the tool pressure and hit the body of the staff, resulting in scratches on the body or eyes of the staff. Therefore, it is necessary to consider a safety protection structure to ensure that the operator will not be injured during use. Summary of the Invention

[0004] The purpose of the utility model is to provide a punching die for metal connecting sheets with a protection structure. By providing a protection mechanism, the protective cover can block the possible splashing of elastic sheets or debris during punching, and solves the problem that the metal connecting sheet may generate elastic sheets or debris during the downward punching process of the punching die, which may scratch the body or eyes.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a punching die for metal connecting sheets with a protection structure, which includes a punching die outer shell, and a protection mechanism, a cleaning mechanism and a punching mechanism are arranged on the punching die outer shell;

[0007] Metal connecting sheets are usually made of various metal materials, such as stainless steel, aluminum alloy, etc. These materials provide good corrosion resistance and strength. They can be very simple in structure, such as straight sheet type, angle code type, or may be complex mechanical parts, such as customized parts with specific shapes and hole positions, to meet specific installation requirements;

[0008] The protection mechanism includes a protective cover assembly and a buckle assembly. The protective cover assembly includes support columns fixedly connected to the back surface of the punching die outer shell. A support rod is fixedly connected to the inner wall of the support column. A stop block is fixedly connected to the left end of the support rod. A torsion spring is fixedly connected to the inner wall of the support rod. A protective cover is rotatably connected to the outer wall of the support rod. The end of the torsion spring extends into the protective cover and is fixedly connected thereto. A protective glass is fixedly connected to the front surface of the protective cover. A grip rod is fixedly connected to the bottom inner wall of the protective cover.

[0009] Further, the buckle assembly includes a receiving plate fixedly connected to the top surface of the punching die housing. A first chute is formed in the receiving plate. A spring is fixedly connected to the inner wall of the first chute. The left end of the spring is fixedly connected to a latch rod. The outer wall of the latch rod is slidably connected to the inner wall of the first chute. Two card slots are formed in the latch rod. The inner walls of the two card slots are both slidably connected to a card block. The front surfaces of the two card blocks are fixedly connected to the back surface of the protective cover. The left end of the latch rod is fixedly connected to a button.

[0010] Further, the cleaning mechanism includes a driving component, a sliding component, and a brush component. The driving component includes a discharge chute fixedly connected to the top surface of the punching die housing. A double-shaft motor is fixedly connected to the inner wall of the discharge chute. The front output end and the rear output end of the double-shaft motor are both fixedly connected to a first bevel gear.

[0011] Further, the sliding component includes a cleaning housing fixedly connected to the top surface of the punching die housing. Two second chutes are formed in the cleaning housing. A threaded rod is rotatably connected to the inner wall of each of the two second chutes. A first slider is threadedly connected to the outer wall of each of the two threaded rods. The outer walls of the two first sliders are slidably connected to the inner walls of the second chutes. The right ends of the two threaded rods extend to the left side of the cleaning housing and are fixedly connected to a second bevel gear. The two second bevel gears are both meshed with the first bevel gear.

[0012] Further, the brush component includes a connecting block fixedly connected to the mutually approaching surfaces of the two first sliders. A plurality of brushes are fixedly connected to the outer wall of the connecting block.

[0013] Further, the punching mechanism includes a lifting component, a buffering component, and a collecting component. The lifting component includes a hydraulic cylinder fixedly connected to the support column. The output end of the hydraulic cylinder is fixedly connected to a pressing block. A cutter is fixedly connected to the right side of the pressing block.

[0014] Further, the buffering component includes a punching base fixedly connected to the top surface of the receiving plate. A plurality of sliding rods are fixedly connected to the top surface of the punching base. The outer walls of the plurality of sliding rods are all slidably connected to the pressing block. The tops of the plurality of sliding rods are fixedly connected to the support column. A buffering spring is sleeved on each of the plurality of sliding rods. Each of the plurality of buffering springs is fixedly connected to the mutually approaching surfaces of the pressing block and the punching base.

[0015] Further, the collecting component includes two third chutes formed in the inner wall of the punching die housing. A second slider is slidably connected to the inner wall of each of the two third chutes. A collecting box is fixedly connected to the mutually approaching surfaces of the two second sliders. The bottom surface of the collecting box is slidably connected to the inner wall of the punching die housing. A handle is fixedly connected to the front surface of the collecting box.

[0016] The utility model has the following beneficial effects:

[0017] By setting a protection mechanism, when the staff presses the button to clamp and fix the protective cover, the protective cover can block the flying of shrapnel or debris that may be generated during punching, effectively avoiding the scratching of the staff by the shrapnel or debris, and the protective cover can prevent the serious injuries caused by the staff accidentally contacting dangerous parts.

[0018] By setting a punching mechanism, a buffer spring is used to apply a buffer force to the downward pressure during the punching process, reducing the wear of the cutting tool caused by too fast downward speed or too high acting force to a certain extent, and the setting of the collection box facilitates the recycling of metal debris, achieving the effect of reducing cost consumption.

[0019] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. Description of the Drawings

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0021] Figure 1 It is a schematic diagram of the overall front structure of the present utility model;

[0022] Figure 2 It is a schematic diagram of the overall back structure of the present utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the punching mechanism of the present utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the protection mechanism of the present utility model;

[0025] Figure 5 It is a schematic diagram of the sectional structure of the present utility model;

[0026] Figure 6 For the present utility model Figure 4 The schematic diagram of the structure at A;

[0027] Figure 7 For the present utility model Figure 3 The schematic diagram of the structure at B.

[0028] In the drawings, the list of components represented by each reference numeral is as follows:

[0029] Punching die shell; 2. Protection mechanism; 3. Cleaning mechanism; 4. Punching mechanism; 21. Support column; 22. Support rod; 23. Block; 24. Torsion spring; 25. Protective cover; 26. Protective glass; 27. Grip; 28. Receiver plate; 29. ​​First slide; 210. Spring; 211. Clamping rod; 212. Clamping slot; 213. Clamping block; 214. Button; 31. Discharge slide; 32. Double-axis motor; 33. First bevel gear; 34. Cleaning shell; 35. Second slide; 36. Threaded rod; 37. First slider; 38. Second bevel gear; 39. Connecting block; 310. Brush; 41. Hydraulic cylinder; 42. Press block; 43. Cutting tool; 44. Punching base; 45. Slide; 46. Buffer spring; 47. Third slide; 48. Second slider; 49. Collection box; 410. Handle. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-7 As shown, the utility model is a metal connecting piece punching die with a protective structure, comprising a punching die shell 1, on which a protective mechanism 2, a cleaning mechanism 3 and a punching mechanism 4 are arranged;

[0032] The protection mechanism 2 includes a protection cover assembly and a buckle assembly. The protection cover assembly includes a support column 21 fixedly connected to the back of the punching die shell 1, the inner wall of the support column 21 is fixedly connected to a support rod 22, the left end of the support rod 22 is fixedly connected to a stopper 23, the inner wall of the support rod 22 is fixedly connected to a torsion spring 24, the outer wall of the support rod 22 is rotatably connected to a protection cover 25, the end of the torsion spring 24 extends into the protection cover 25 and is fixedly connected thereto, the front of the protection cover 25 is fixedly connected to a protection glass 26, the bottom inner wall of the protection cover 25 is fixedly connected to a grip rod 27, and the buckle assembly is fixedly connected to the bottom inner wall of the protection cover 25. The buckle assembly includes a receiving plate 28 fixedly connected to the top surface of the punching die shell 1, and a first slide groove 29 is provided on the receiving plate 28. A spring 210 is fixedly connected to the inner wall of the first slide groove 29, and a clamping rod 211 is fixedly connected to the left end of the spring 210. The outer wall of the clamping rod 211 is slidably connected to the inner wall of the first slide groove 29. The clamping rod 211 has two clamping grooves 212. The inner walls of the two clamping grooves 212 are slidably connected with clamping blocks 213. The front sides of the two clamping blocks 213 are fixedly connected to the back side of the protective cover 25, and a button 214 is fixedly connected to the left end of the clamping rod 211.

[0033] The cleaning mechanism 3 includes a driving component, a sliding component, and a brush component. The driving component includes a discharge chute 31 fixedly connected to the top surface of the blanking die housing 1. The inner wall of the discharge chute 31 is fixedly connected with a biaxial motor 32. The front output end and the rear output end of the biaxial motor 32 are both fixedly connected with a first bevel gear 33. The sliding component includes a cleaning housing 34 fixedly connected to the top surface of the blanking die housing 1. Two second chutes 35 are opened in the cleaning housing 34. The inner walls of the two second chutes 35 are both rotatably connected with threaded rods 36. The outer walls of the two threaded rods 36 are both threadedly connected with first sliders 37. The outer walls of the two first sliders 37 are both slidably connected with the inner walls of the second chutes 35. The right ends of the two threaded rods 36 both extend to the left side of the cleaning housing 34 and are fixedly connected with second bevel gears 38. The two second bevel gears 38 are both engaged with the first bevel gear 33. The brush component includes a connecting block 39 fixedly connected to the mutually approaching surfaces of the two first sliders 37. The outer wall of the connecting block 39 is fixedly connected with a plurality of brushes 310. By setting the cleaning mechanism 3, the influence of flying debris on the device is effectively reduced, preventing the debris from flying and scattering into the eyes of the staff or being inhaled into the body, which endangers the life and health of the staff, and further enhancing the safety protection effect.

[0034] The punching mechanism 4 includes a lifting component, a buffering component, and a collecting component. The lifting component includes a hydraulic cylinder 41 fixedly connected to the support column 21. The output end of the hydraulic cylinder 41 is fixedly connected with a pressing block 42. The right side of the pressing block 42 is fixedly connected with a cutting tool 43. The buffering component includes a punching base 44 fixedly connected to the top surface of the receiving plate 28. A plurality of sliding rods 45 are fixedly connected to the top surface of the punching base 44. The outer walls of the plurality of sliding rods 45 are all slidably connected with the pressing block 42. The tops of the plurality of sliding rods 45 are fixedly connected with the support column 21. A plurality of buffering springs 46 are sleeved on the plurality of sliding rods 45. The plurality of buffering springs 46 are both fixedly connected with the mutually approaching surfaces of the pressing block 42 and the punching base 44. The collecting component includes two third chutes 47 opened on the inner wall of the blanking die housing 1. The inner walls of the two third chutes 47 are both slidably connected with second sliders 48. The mutually approaching surfaces of the two second sliders 48 are fixedly connected with a collecting box 49. The bottom surface of the collecting box 49 is slidably connected with the inner wall of the blanking die housing 1. The front surface of the collecting box 49 is fixedly connected with a handle 410. By setting the protection mechanism 2, it effectively avoids the staff being scratched by shrapnel or debris, and the protective cover can prevent the staff from accidentally contacting dangerous parts, resulting in serious injuries. By setting the punching mechanism 4, a buffering force is applied to the downward pressure during the punching process by using the buffering springs 46, which reduces the wear of the cutting tool 43 caused by too fast downward speed or too high acting force to a certain extent, and the setting of the collecting box 49 facilitates the recycling of metal debris.

[0035] A specific application of this embodiment is as follows: By setting up the protection mechanism 2, the staff grabs the grip rod 27 and pulls down the protective cover 25. Since the end of the torsion spring 24 is fixed inside the protective cover 25, rotating the protective cover 25 makes the torsion spring 24 inside the support rod 22 in a tightened state. The protective cover 25 rotates around the support rod 22, and the stop block 23 is used to block the protective cover 25 and fix it to the support rod 22. When pulling down the protective cover 25, the staff presses the button 214 to drive the latch rod 211 to slide rightward in the first chute 29. The latch rod 211 drives the spring 210 to make the spring 210 in a compressed state. At this time, the two latch blocks 213 on the protective cover 25 are pushed into the first chute 29. Then, the force acting on the button 214 is released, allowing the spring 210 to rebound and push the latch rod 211 to slide leftward. The latch rod 211 drives the two card slots 212 on it to move, enabling the two latch blocks 213 to be caught in the two card slots 212, thus completing the fixation of the protective cover 25. When it is necessary to repair or adjust the equipment after the punching is completed, press the button 214. Similarly, the fixed protective cover 25 is released. Since the torsion spring 24 is in a tightened state when the protective cover 25 is pulled down, when the protective cover 25 is released, the torsion spring 24 exerts a force to drive the protective cover 25 to rotate upward, and the elastic force of the torsion spring supports the protective cover 25 to stop falling. The protective glass 26 facilitates the staff to observe the punching process. When the staff presses the button to fix the protective cover, the protective cover can block the flying shrapnel or debris that may be generated during punching, effectively preventing the shrapnel or debris from scratching the staff, and the protective cover can also prevent serious injuries caused by the staff accidentally touching dangerous parts.

[0036] By setting up the cleaning mechanism 3, the debris generated by the device when punching the metal connecting piece falls into the cleaning housing 34 from the debris ports on the punching base 44 and the receiving plate 28. The double-shaft motor 32 synchronously drives the first bevel gears 33 on both output ends to rotate. Since the first bevel gear 33 meshes with the second bevel gear 38, the two first bevel gears 33 drive the two second bevel gears 38 to rotate. The two second bevel gears 38 synchronously drive the two threaded rods 36 to rotate. Since the first slider 37 is threadedly connected to the threaded rod 36, the two threaded rods 36 rotate to drive the two first sliders 37 to slide in the second chute 35. A connecting block 39 is connected between the two first sliders 37. The two first sliders 37 drive the connecting block 39 and several brush bristles 310 on the connecting block 39 to slide in the cleaning housing 34. The brush bristles 310 slide to clean the debris inside the cleaning housing 34 and on the bottom surface of the receiving plate 28, and sweep the debris towards the inclined surface on the inner wall of the punching die housing 1. The discharge chute 31 is provided to fix the double-shaft motor 32 and slide the metal connecting piece to the next processing procedure. It realizes the cleaning of the debris cut by the punching by using the double-shaft motor 32 to drive the connecting block 39 to drive several brush bristles 310, effectively reducing the impact of the flying debris on the device, preventing the debris from floating and scattering into the staff's eyes or being inhaled into the body, which endangers the life and health of the staff, and further enhancing the safety protection effect.

[0037] By setting up the punching mechanism 4, the output end of the hydraulic cylinder 41 on the support column 21 pushes the pressing block 42 downward. The pressing block 42 slides along a plurality of sliding rods 45 and drives the cutting tool 43 to punch the metal sheet on the punching base 44. A corresponding punching die is provided on the bottom surface of the pressing block 42. The buffer springs 46 on the plurality of sliding rods 45 are in a compressed state during the downward pressing of the pressing block 42 to buffer the downward pressing of the pressing block 42. After the cutting tool 43 punches the finished product, the metal connecting piece of the finished product slides down from the discharge chute 31. Under the cleaning action of the cleaning mechanism 3, the debris is swept into the punching die housing 1 and slides into the collection box 49. The staff can hold the handle 410 and pull out the collection box 49 from the punching die housing 1, driving the second slider 48 to slide in the third chute 47, which facilitates the removal of the collected debris. It realizes applying a buffering force to the downward pressure during the punching process by using the buffer spring 46, and to a certain extent reduces the wear of the cutting tool 43 caused by too fast downward pressing speed or too high acting force. Moreover, the setting of the collection box 49 facilitates the recycling of metal debris.

[0038] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0039] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not elaborate all the details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.

Claims

1. A metal connecting piece punching die with a protective structure, comprising a punching die housing (1), characterized in that: The punching die housing (1) is provided with a protection mechanism (2), a cleaning mechanism (3) and a punching mechanism (4); The protection mechanism (2) comprises a protection cover assembly and a buckle assembly, wherein the protection cover assembly comprises a support column (21) fixedly connected to the back of the punching die housing (1), the inner wall of the support column (21) is fixedly connected to a support rod (22), the left end of the support rod (22) is fixedly connected to a stopper (23), the inner wall of the support rod (22) is fixedly connected to a torsion spring (24), the outer wall of the support rod (22) is rotatably connected to a protection cover (25), the end of the torsion spring (24) extends into the protection cover (25) and is fixedly connected thereto, the front of the protection cover (25) is fixedly connected to a protection glass (26), and the bottom inner wall of the protection cover (25) is fixedly connected to a gripping rod (27).

2. The metal connecting piece punching die with a protective structure according to claim 1, characterized in that: The buckle assembly comprises a receiving plate (28) fixedly connected to the top surface of the punching die shell (1), the receiving plate (28) being provided with a first slide groove (29), the inner wall of the first slide groove (29) being fixedly connected with a spring (210), the left end of the spring (210) being fixedly connected with a clamping rod (211), the outer wall of the clamping rod (211) being slidably connected with the inner wall of the first slide groove (29), the clamping rod (211) being provided with two clamping grooves (212), the inner walls of the two clamping grooves (212) being slidably connected with a clamping block (213), the front faces of the two clamping blocks (213) being fixedly connected with the back face of the protective cover (25), and the left end of the clamping rod (211) being fixedly connected with a button (214).

3. The metal connecting piece punching die with a protective structure according to claim 2, characterized in that: The cleaning mechanism (3) comprises a driving assembly, a sliding assembly and a brush assembly, the driving assembly comprising a discharge slideway (31) fixedly connected to the top surface of the punching die housing (1), a dual-axis motor (32) fixedly connected to the inner wall of the discharge slideway (31), and a first bevel gear (33) fixedly connected to the front output end and the rear output end of the dual-axis motor (32).

4. The metal connecting piece punching die with a protective structure according to claim 3, characterized in that: The sliding assembly comprises a cleaning shell (34) fixedly connected to the top surface of the punching die shell (1), two second slide grooves (35) are provided in the cleaning shell (34), the inner walls of the two second slide grooves (35) are rotatably connected to threaded rods (36), the outer walls of the two threaded rods (36) are threadedly connected to first sliders (37), the outer walls of the two first sliders (37) are slidably connected to the inner walls of the second slide grooves (35), the right ends of the two threaded rods (36) extend to the left side of the cleaning shell (34) and are fixedly connected to second bevel gears (38), and the two second bevel gears (38) are meshed with the first bevel gear (33).

5. The metal connecting piece punching die with a protective structure according to claim 4, characterized in that: The brush assembly comprises a connection block (39) fixedly connected to a surface of two first sliding blocks (37) close to each other, and a plurality of brushes (310) are fixedly connected to the outer wall of the connection block (39).

6. The metal connecting piece punching die with a protective structure according to claim 5, characterized in that: The punching mechanism (4) comprises a lifting assembly, a buffer assembly and a collecting assembly, the lifting assembly comprising a hydraulic cylinder (41) fixedly connected to a support column (21), a pressure block (42) fixedly connected to the output end of the hydraulic cylinder (41), and a tool (43) fixedly connected to the right side of the pressure block (42).

7. The metal connecting piece punching die with a protective structure according to claim 6, characterized in that: The buffer assembly comprises a punching base (44) fixedly connected to the top surface of the receiving plate (28), a plurality of slide bars (45) fixedly connected to the top surface of the punching base (44), the outer walls of the plurality of slide bars (45) are slidably connected to the pressing block (42), the top ends of the plurality of slide bars (45) are fixedly connected to the support column (21), the plurality of slide bars (45) are sleeved with a buffer spring (46), and the plurality of buffer springs (46) are fixedly connected to a surface of the pressing block (42) and the punching base (44) that is close to each other.

8. The metal connecting piece punching die with a protective structure according to claim 7, characterized in that: The collecting assembly comprises two third slide grooves (47) formed on the inner wall of the punching die shell (1); the inner walls of the two third slide grooves (47) are slidably connected to second sliders (48); the two second sliders (48) are fixedly connected to a collecting box (49) on a side close to each other; the bottom surface of the collecting box (49) is slidably connected to the inner wall of the punching die shell (1); and the front surface of the collecting box (49) is fixedly connected to a handle (410).